Suzuki SQ416 Service Manual page 86
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- Service manual (118 pages) ,
- Owner's manual (266 pages) ,
- Service manual (731 pages)
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5) Install brake applying tube (1) so that its lug fits in a in transmis-
sion case. After installation, check that 4 lugs (3) along the un-
derside of brake applying tube fit inside of reverse brake piston
and leaf spring (2) is installed properly.
6) Remove reverse brake reaction plate of planetary gear assem-
bly and align lugs of reverse brake plate, reverse brake disc and
reverse brake packing plate. Install planetary gear assembly to
transmission case so that aligned lugs fit in groove in transmis-
sion case.
7) Measure clearance between reverse brake plate and lugs of
transmission case.
If measured value is less than standard range, it is possible that
something is installed improperly or dust or fluid is on reverse
brake disc, etc. If it exceeds standard range for G16 and J20 en-
gine models, replace reverse brake disc, reverse brake plate or
reverse brake backing plate.
If it exceeds standard range for H25 engine model, adjust it to
standard clearance with selective reverse brake backing plates
as shown after making sure reverse brake disc, reverse brake
plate and reverse brake backing plate are in good condition.
If they are not in good condition, replace.
Standard clearance between reverse brake plate and lugs
of transmission case:
0.56 – 2.29 mm (0.022 – 0.090 in.) (G16 engine)
0.61 – 2.64 mm (0.024 – 0.103 in.) (J20 and H25 engines)
Available Plate
thickness for H25
engine model only
8) Install reverse brake reaction plate so that its lug with dent
comes to the same position as leaf spring.
1. Relief spring
AUTOMATIC TRANSMISSION (4 A / T) 7B1-15
3.25, 3.50, 3.75, 4.00, 4.25 mm
(0.128, 0.138, 0.148, 0.157, 0.167 in.)
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