Assembling The Front Wheel - Yamaha 2012 TMAX XP500A Service Manual

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3. Measure:
• Front wheel sensor rotor deflection
Out of specification → Clean the installa-
tion surface of the wheel sensor rotor and
correct the wheel sensor rotor deflection,
or replace the wheel sensor rotor.
Wheel sensor rotor deflection
limit
0.15 mm (0.0059 in)
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a. Hold the dial gauge at a right angle against
the wheel sensor rotor surface.
b. Measure the deflection 6 mm (0.24 in)
below the edge of the wheel sensor rotor.
TIP
Do not touch the surface of the rotor magnet
with a sharp object.
c. If the deflection is above specification,
remove the sensor rotor from the wheel,
rotate it by one bolt hole, and then install it.
Wheel sensor rotor bolt
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
LOCTITE®
ECA59C2408
Replace the wheel sensor rotor bolts with
new ones.
d. If the deflection is still above specification,
replace the wheel sensor rotor.
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EAS21960

ASSEMBLING THE FRONT WHEEL

1. Install:
• Wheel bearings
• Oil seals
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a. Install the new wheel bearing (left side).
ECA4B51004
Do not apply pressure to the wheel bearing
inner race "1" or balls "2". Pressure should
only be applied to the outer race "3".
TIP
Use a socket "4" that matches the diameter of
the wheel bearing outer race.
b. Install the collar.
c. Install the new wheel bearing (right side).
TIP
Place a suitable washer "1" between the
socket "2" and the bearing so that both the
inner race "3" and outer race "4" are pressed at
the same time, and then press the bearing until
the inner race makes contact with the collar
"5".
4-22
FRONT WHEEL
New
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