Assembling The Front Brake Master Cylinder; Installing The Front Brake Master Cylinder - Yamaha 2007 XP500 Service Manual

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2. Check:
Brake master cylinder kit "1"
G
Damage/scratches/wear → Replace.
3. Check:
Brake master cylinder reservoir cap "1"
G
Cracks/damage → Replace.
Brake master cylinder reservoir diaphragm
G
holder "2"
Brake master cylinder reservoir diaphragm
G
"3"
Damage/wear → Replace.
4. Check:
Brake hoses
G
Cracks/damage/wear → Replace.
EAS22520
ASSEMBLING THE FRONT BRAKE MASTER
CYLINDER
EWA13520
WARNING
Before installation, all internal brake com-
G
ponents should be cleaned and lubricated
with clean or new brake fluid.
Never use solvents on internal brake com-
G
ponents.
Recommended fluid
DOT 4
1. Install:
Master cylinder kit "1"
G
Circlip "2"
New
G
Dust boot "3"
G
EAS22530
INSTALLING THE FRONT BRAKE MASTER
CYLINDER
1. Install:
Brake master cylinder "1"
G
Brake master cylinder holder "2"
G
Brake master cylinder holder bolt
10 Nm (1.0 m•kg, 7.2 ft•lb)
NOTE:
Install the brake master cylinder holder with the
G
"UP" mark facing up.
Align the end of the brake master cylinder hold-
G
er with the punch mark "a" on the handlebar.
First, tighten the upper bolt, then the lower bolt.
G
2. Install:
Copper washers "1"
G
Brake hose "2"
G
Union bolt "3"
G
4-32
FRONT BRAKE
1
b
a
2
New

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This manual is also suitable for:

2007 xp500a

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