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BODY AND TRIM
Figure 4-4 Bed Latch Link Bolt
Catch Rod and Catch Plate Removal
1. Remove latch springs.
2. Remove bolts and mechanical lock nuts from latch link and catch plates (Figure 4-5, Page 4-7).
3. Remove bronze bearings from catch plates.
4. Pry off push nuts from catch rod ends (Figure 4-7, Page 4-7). See following NOTE.
NOTE: Push nuts cannot be reused. Replace with either new push nuts or use cotter pins and washers.
Catch Rod and Catch Plate Installation
1. Install new bronze bearings into the catch plates.
2. Install the bolts and use new mechanical lock nuts to assemble the catch plates and latch link. Tighten
hardware to 75 in-lb (8.4 N·m), then back-off 1/2 turn so that latch operates freely.
3. Install bed catch rods. Use new push nuts or use a flat washer and cotter pin to secure the ends of the
rods (Figure 4-7, Page 4-7).
4. Install new springs from the catch plates to the catch rods (Figure 4-6, Page 4-7).
Figure 4-6 Latch Spring
2005-2006 HUV4210-G, 4210-E, 4210-GXP, 4210-EXP Maintenance and Service Manual
Figure 4-5 Passenger Side Catch Rods and Catch
Plate
Figure 4-7 Push Nuts
4
Cargo Bed
Page 4-7
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