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Clutch Cover, Clutch Disc and Flywheel
Inspection
Input Shaft Bearing
Check bearing for smooth rotation and replace it if
abnormality is found.
Clutch Disc
Measure depth of rivet head depression, i.e. distance
between rivet head and facing surface.
If depression is found to have reached service limit at
any of rivet holes (2), replace clutch disc assembly (1).
Rivet head depth
Standard: 1.3 – 1.9 mm (0.051 – 0.074 in.)
Limit: 0.5 mm (0.02 in.)
Clutch Cover
1) Check diaphragm spring for abnormal wear or
damage.
2) Inspect pressure plate for wear or heat spots.
3) If abnormality is found, replace it as assembly.
Do not disassemble it into diaphragm and pressure
plate.
Flywheel
Check surface contacting clutch disc for abnormal wear
or heat spots. Replace or repair as required.
Clutch Release System Removal and
Installation
S3RH0A5306017
Removal
1) Remove release arm by loosening its nut and bolt.
2) Take out release bearing by turning release shaft.
3) Drive out No.2 bush by using special tool and
hammer. Release shaft oil seal will also be pushed
out.
Special tool
(A): 09922–46010
4) Remove release shaft (1).
5) Pull No.1 bush out by using special tools.
I2RH01530028-01
Special tool
(A): 09925–46010
(B): 09930–30104
Installation
1) Drive in a new No. 1 bush (1) by using special tools
and hammer and then apply grease to bush inside.
Special tool
(A): 09943–88211
(B): 09923–46020
"A": Grease 99000–25010
Clutch:
5C-12
S3RH0A5306018
I2RH01530029-01
I2RH01530030-01
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