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EAU26944 DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950-1(2001)
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EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the MT01, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Ignition circuit cut-off system ..3-21 Adjusting the rear brake light switch ........6-16 DESCRIPTION ........2-1 PRE-OPERATION CHECKS ..... 4-1 Checking the front and rear Left view ..........2-1 Pre-operation check list ....4-2 brake pads ........ 6-16 Right view ........2-2 Checking the brake fluid level ..
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TABLE OF CONTENTS Replacing an auxiliary light bulb ...6-31 Supporting the motorcycle ....6-33 Troubleshooting ......6-33 Troubleshooting chart ....6-34 MOTORCYCLE CARE AND STORAGE ..........7-1 Matte color caution ......7-1 Care ..........7-1 Storage ...........7-4 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1...
SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Maximum load: been specifically designed for use on create instability due to improper 199 kg (439 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
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SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10471 EAU36870 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power, the meter lighting, taillight, li- ference. cense plate light and auxiliary lights come on, and the engine can be start- ed.
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INSTRUMENT AND CONTROL FUNCTIONS EAU10680 To unlock the steering EAU10941 LOCK (Parking) The steering is locked, and all electrical The steering is locked, and the taillight, systems are off. The key can be re- license plate light and auxiliary lights moved.
When this occurs, 3.0 L (0.79 US gal) (0.66 Imp.gal). have a Yamaha dealer check the self- When this occurs, refuel as soon as diagnosis system. (See page 3-7 for an possible.
INSTRUMENT AND CONTROL FUNCTIONS When the key is turned to “OFF” and 30 EAU36854 an odometer (which shows the to- Multi-function display seconds have passed, the indicator tal distance traveled) light will start flashing indicating the im- two tripmeters (which show the mobilizer system is enabled.
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INSTRUMENT AND CONTROL FUNCTIONS Tachometer Clock mode Odometer and tripmeter modes 1. Tachometer 1. Clock 1. Odometer/tripmeter/fuel reserve tripmeter 2. Tachometer red zone Pushing the “SELECT” button switches To set the clock The electric tachometer allows the rider the display between the odometer 1.
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(item num- display will indicate a two-digit error Yamaha dealer and have the stan- ber “1”) code. dard keys re-registered. the LCD (item number “2”)
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INSTRUMENT AND CONTROL FUNCTIONS Select the brightness control mode as Adjust the LCD brightness level by follows. pushing the “RESET” button. 1. Turn the key to “OFF”. 2. Push and hold the “SELECT” but- ton. 3. Turn the key to “ON”, and then re- lease the “SELECT”...
EAU12347 Right Anti-theft alarm (optional) Handlebar switches This model can be equipped with an Left optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. 1. Engine stop switch “ ” 2. Start switch “ ”...
INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12733 EAU12830 Hazard switch “ ” Clutch lever lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all EAU12500...
INSTRUMENT AND CONTROL FUNCTIONS Make sure that the appropriate setting EAU12870 EAU33851 Shift pedal Brake lever on the adjusting dial is aligned with the arrow mark on the clutch lever. The clutch lever is equipped with a clutch switch, which is part of the igni- tion circuit cut-off system.
INSTRUMENT AND CONTROL FUNCTIONS be sure to set it by aligning a groove on EAU12941 EAU13072 Brake pedal Fuel tank cap the adjusting knob with the “ ” mark on the brake lever. 1. Brake pedal 1. Fuel tank cap lock cover 2.
Avoid spilling fuel on the hot en- as well as to the exhaust system. gine. Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc-...
INSTRUMENT AND CONTROL FUNCTIONS curs, use a gasoline of a different brand EAU34072 EAU13442 Fuel tank breather/overflow Catalytic converters or premium unleaded fuel. Use of un- hose This vehicle is equipped with catalytic leaded fuel will extend spark plug life converters in the exhaust system.
INSTRUMENT AND CONTROL FUNCTIONS EAU36692 EAU36932 Seat Adjusting the front fork This front fork is equipped with spring To remove the seat preload adjusting bolts, rebound damp- 1. Insert the key into the seat lock, ing force adjusting screws and com- and then turn it clockwise.
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INSTRUMENT AND CONTROL FUNCTIONS load thereby soften Rebound damping force Compression damping force suspension, turn the adjusting bolt on each fork leg in direction (b). NOTE: Align the appropriate groove on the ad- justing mechanism with the top of the front fork collar.
INSTRUMENT AND CONTROL FUNCTIONS ECA10100 EAU36752 2. To increase the spring preload and Adjusting the shock absorber CAUTION: thereby harden the suspension, assembly turn the adjusting nut in direction Never attempt to turn an adjusting This shock absorber assembly is (a).
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INSTRUMENT AND CONTROL FUNCTIONS spring preload; the shorter dis- ECA10120 Rebound damping setting: CAUTION: tance A is, the higher the spring Minimum (soft): preload. Always tighten the locknut against 20 click(s) in direction (b)* Standard: the adjusting nut, and then tighten 12 click(s) in direction (b)* the locknut to the specified torque.
There are four luggage strap holders on formance. production, the actual number of clicks the bottom of the seat. To use the strap Always have a Yamaha dealer always represents the entire adjusting holders, remove the seat, unhook the service the shock absorber.
INSTRUMENT AND CONTROL FUNCTIONS EAU15281 EAU15301 below and have a Yamaha dealer re- EXUP system Sidestand pair it if it does not function proper- This model is equipped with Yamaha’s The sidestand is located on the left side EXUP (EXhaust Ultimate Power valve) of the frame.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-21...
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-12, 6-21 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-20 •...
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Chassis fasteners — • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-20 • If system is defective, have Yamaha dealer check vehicle.
Exhaust fumes check the function of the igni- Yamaha dealer check the electrical cir- are poisonous, and inhaling tion circuit cut-off system ac- cuit. them can cause loss of con-...
OPERATION AND IMPORTANT RIDING POINTS ECA11040 EAU16671 ECA10260 Shifting CAUTION: CAUTION: For maximum engine life, never ac- Even with the transmission in celerate hard when the engine is the neutral position, do not cold! coast for long periods of time with the engine off, and do not tow the motorcycle for long dis- tances.
If any engine trouble should oc- result in engine overheating must be lights or at railroad crossings). cur during the engine break-in avoided. period, immediately have a Yamaha dealer check the vehi- EAU17081 cle. 0–1000 km (0–600 mi) Avoid prolonged operation above 2800 NOTE: r/min.
OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
If you are not familiar with mainte- certain maintenance work correctly. nance work, have a Yamaha dealer do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √ √ √ √ • Check for cracks or damage. 8 * Brake hoses •...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Clutch lever pivot √ √ √ √...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and free play. •...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18760 Removing and installing the cowling 1. Cowling 1. Cowling 2. Bolt 2. Projection 3. Grommet 1. Cowling NOTE: The cowling shown above needs to be Make sure that the grommet fits over removed to perform some of the main- the projection.
Do not attempt to diagnose 0.8–0.9 mm (0.031–0.035 in) such problems yourself. Instead, have a Yamaha dealer check the vehicle. Clean the surface of the spark plug If a spark plug shows signs of electrode gasket and its mating surface, and then...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU36806 Engine oil and oil filter car- NOTE: To achieve the proper engine oil tem- tridge perature for an accurate oil level read- The engine oil level should be checked ing, the engine must have first before each ride.
PERIODIC MAINTENANCE AND MINOR REPAIR ECA10900 NOTE: CAUTION: Skip steps 8–12 if the oil filter cartridge Make sure that the oil filler cap is se- is not being replaced. curely tightened, otherwise oil may seep out when the engine is run- 8.
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Make sure that the O-ring is properly 17 Nm (1.7 m·kgf, 12 ft·lbf) An oil filter wrench is available at a seated. Yamaha dealer. 12. Install the rectifier/regulator by in- 11. Install the new oil filter cartridge stalling the bolts, and then tighten 10.
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PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torques: NOTE: Engine oil drain bolt (crankcase): Be sure to wipe off spilled oil on any 43 Nm (4.3 m·kgf, 31 ft·lbf) parts after the engine and exhaust sys- Engine oil drain bolt (oil tank): tem have cooled down.
To prevent this Have a Yamaha dealer replace the air from occurring, the valve clearance filter element. must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU21771 NEVER OVERLOAD Tire air pressure (measured on cold Tires MOTORCYCLE! Operation of an tires): To maximize the performance, durabil- overloaded motorcycle may re- 0–90 kg (0–198 lb): ity, and safe operation of your motor- Front: sult in tire damage, loss of con- cycle,...
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Tire information glass fragments in it, or if the sidewall is Use only the tire valves and cracked, have a Yamaha dealer re- valve cores listed below to place the tire immediately. avoid tire deflation during a high-speed ride.
(60 mi) after installing a new tire. Size: fore each ride. If any damage is 190/50 ZR17 M/C (73W) The tires must be warmed up found, have a Yamaha dealer re- Manufacturer/model: before a high-speed run. METZELER/ROADTEC Z6 E place the wheel. Do not attempt...
If there is air in the hy- draulic system, have a Yamaha dealer 1. Rear brake light switch bleed the system before operating the 2. Rear brake light switch adjusting nut motorcycle.
EAU42860 Before riding, check that the brake fluid Checking the brake fluid level have a Yamaha dealer replace the is above the minimum level mark and brake pads as a set. replenish if necessary. A low brake fluid...
The drive chain slack should be refilling. Water will significantly checked before each ride and adjusted Have a Yamaha dealer change the lower the boiling point of the fluid if necessary. brake and clutch fluids at the intervals and may result in vapor lock.
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PERIODIC MAINTENANCE AND MINOR REPAIR ECA10570 CAUTION: Improper drive chain slack will over- load the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage. To prevent this from occurring, keep the drive chain slack within the specified limits.
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. ECA10581 CAUTION: Recommended lubricant: Engine oil...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU44271 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease throttle grip and cable brake and shift pedals The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: The operation of the brake and clutch Lithium-soap-based grease levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.
To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.
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IES OUT OF THE REACH OF If you do not have access to a Electrolyte is poisonous and CHILDREN. sealed-type (MF) battery charg- have a Yamaha dealer dangerous since it contains sul- charge your battery. furic acid, which causes severe To store the battery burns.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23624 2. Remove the blown fuse, and then Replacing the fuses install a new fuse of the specified amperage. Specified fuses: Main fuse: 50.0 A Headlight fuse: 15.0 A Ignition fuse: 25.0 A 1. Fuse box Signaling system fuse: 2.
1. Bolt 4. If the fuse immediately blows 1. Low beam headlight bulb To replace the high beam head- again, have a Yamaha dealer 2. High beam headlight bulb light bulb check the electrical system. a. Remove the headlight bulb...
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PERIODIC MAINTENANCE AND MINOR REPAIR b. Disconnect the headlight cou- ECA10650 CAUTION: pler, and then unhook the headlight bulb holder. Take care not to damage the follow- ing parts: Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transpar- ency of the glass, the luminosity of the bulb, and the bulb life will...
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3. Have a Yamaha dealer adjust the ency of the glass, the luminosity headlight beam if necessary. of the bulb, and the bulb life will be adversely affected.
1. Remove the license plate light cov- If the tail/brake light does not come on, by removing the screw. er by removing the screws. have a Yamaha dealer check it. 1. Screw 1. Screw 2. License plate light cover 2. Remove the defective bulb by 2.
PERIODIC MAINTENANCE AND MINOR REPAIR 6. Install the license plate light cover EAU36840 Replacing an auxiliary light by installing the screws. bulb This model is equipped with three aux- iliary lights. If an auxiliary light bulb burns out, replace it as follows. 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt 1. Screw 1. Auxiliary light bulb 2. Headlight unit side cover bracket 5. Insert a new bulb into the socket. NOTE: 3. Headlight unit side cover 6. Install the socket (together with the Skip steps 2 and 7 if the auxiliary light 3.
However, should your motorcycle To service the front wheel require any repair, take it to a Yamaha 1. Stabilize the rear of the motorcycle dealer, whose skilled technicians have by using a motorcycle stand or, if...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA15091 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE with mild detergent, alkaline pounds for plastic may leave NOTE: products and a soft brush may scratches on the windshield. Salt sprayed on roads in the winter may be used. Test the product on a small hid- remain well into spring.
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Note that the thermally induced discoloring of the portion of the ex- Make sure that there is no oil or Consult a Yamaha dealer for advice on haust pipe leading into the titanium what products to use. wax on the brakes or tires.
MOTORCYCLE CARE AND STORAGE EAU26201 3. Perform the following steps to pro- 4. Lubricate all control cables and the Storage tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- Short-term a.
SPECIFICATIONS Dimensions: Engine oil: Clutch: Overall length: Type: Clutch type: 2185 mm (86.0 in) SAE 20W-40 Wet, multiple-disc Overall width: Recommended engine oil grade: Transmission: 800 mm (31.5 in) API service SG type or higher, JASO Primary reduction system: Overall height: standard MA Spur gear 1105 mm (43.5 in)
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SPECIFICATIONS Front turn signal light: Muffler cover fan fuse: 12 V, 10.0 W × 2 15.0 A Rear turn signal light: ECU (Electronic Control Unit) fuse: 12 V, 10.0 W × 2 10.0 A Auxiliary light: Fuel injection system fuse: 12 V, 5.0 W ×...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the seat. (See page 3-15.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
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INDEX Fuel ............3-13 Periodic maintenance and lubrication Fuel consumption, tips for reducing ..5-3 chart............6-2 Air filter element........6-12 Fuel level warning light......3-4 Pre-operation check list ......4-2 Anti-theft alarm (optional) ....... 3-9 Fuel tank breather/overflow hose..3-14 Auxiliary light bulb, replacing ....6-31 Fuel tank cap.........3-12 Rear brake light switch, adjusting ..
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INDEX Vehicle identification number ....9-1 Wheel bearings, checking..... 6-24 Wheels ..........6-15...
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2007.10-0.3×1 CR...