Safety information OWNER’S MANUAL Description Instrument and control functions For your safety – pre-operation checks Operation and important riding points Periodic maintenance and adjustment Motorcycle care and storage Specifications Consumer information MOTORCYCLE Index MTN690/MTN690-U (MT-07) BAT-28199-E0...
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EAU81571 Declaration of Conformity: Hereby, YAMAHA MOTOR ELECTRONICS Co., Ltd declares that the radio equipment type, IMMOBILIZER, BAT-00 is in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address: https://global.yamaha-motor.com/eu_doc/...
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your MTN690 / MTN690-U. The Own- er’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safe- guard yourself and others from trouble and injury.
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Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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Table of contents Safety information......1-1 For your safety – pre-operation Valve clearance......6-16 checks ..........4-1 Tires ..........6-16 Description ........2-1 Cast wheels ........6-19 Left view ......... 2-1 Operation and important riding Adjusting the clutch lever free Right view........2-2 points ..........5-1 play..........
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Table of contents Replacing the fuses.......6-31 Vehicle lights .........6-32 Replacing a license plate light bulb ..........6-32 Supporting the motorcycle....6-33 Troubleshooting ......6-33 Troubleshooting chart ....6-35 Motorcycle care and storage ..7-1 Matte color caution ......7-1 Care ..........7-1 Storage ..........7-3 Specifications........8-1 Consumer information .....9-1 Identification numbers.....9-1 Diagnostic connector ......9-2 Vehicle data recording ....9-2...
Safety information Never operate a motorcycle with- pears to be very effective in reduc- EAU1028C out proper training or instruction. ing the chance of this type of Take a training course. Beginners accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
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Safety information Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy- erators who have been involved in other motorists can see you. cle accidents are the result of head in- ...
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Safety information Do not run engine outdoors where Avoid Carbon Monoxide Poisoning When loading within this weight limit, All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind: Cargo and accessory weight monoxide, a deadly gas.
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Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum. been designed, tested, and approved characteristics can put you and others •...
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Safety information Remove all loose items from the operator and may limit control ability, therefore, such accesso- motorcycle. Check that the fuel cock (if ries are not recommended. Use caution when adding electri- equipped) is in the off position and cal accessories.
Do not place near magnets. Yamaha dealer to have them re-regis- Do not place near items that tered. 1. Code re-registering key (red bow) 2. Standard keys (black bow) transmit electrical signals.
Instrument and control functions EAU10474 EAU84031 EAU73800 Main switch/steering lock LOCK All electrical circuits are supplied with The steering is locked and all electrical power and the vehicle lights are turned systems are off. The key can be re- on. The engine can be started. The key moved.
2. Turn. then remain on until the engine is start- 7. Right turn signal indicator light “ ” ed. Otherwise, have a Yamaha dealer Push the key in and turn it to “OFF”. 8. Coolant temperature warning light “ ”...
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Instrument and control functions light remains on after adding oil, or excessive/improper use of the mo- EAU91840 Malfunction indicator light stop the engine and have a Yamaha torcycle. To prevent this, observe (MIL) “ ” dealer check the vehicle. these precautions.
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When the vehicle is turned on, the light This warning light comes on when the Yamaha dealer to have the stan- will come on for a few seconds, and go vehicle is first turned on, and goes off dard keys re-registered.
Instrument and control functions The multi-function meter unit is also EAU92180 EAU86831 Multi-function meter unit Speedometer equipped with a brightness control The speedometer shows the vehicle’s mode. traveling speed. EWA12423 WARNING EAU87170 Be sure to stop the vehicle before Tachometer making any setting changes to the multi-function meter unit.
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Select the transmission gear that repeatedly. If this occurs, have a 5. Push the “INFO” switch to confirm Yamaha dealer check the vehicle. is appropriate for the vehicle the settings. speed.
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Instrument and control functions The multi-function display is equipped EAU87391 EAU86890 Transmission gear display Odometer with the following: The odometer shows the total distance an odometer (ODO) traveled by the vehicle. two tripmeters (TRIP 1 and TRIP 2) ...
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Instrument and control functions To reset the fuel reserve tripmeter, miles. To switch the fuel consumption EAU92251 Average fuel consumption display change the display to the fuel reserve measurement units, push the “TRIP” tripmeter, and while the digits are switch until the measurement units flashing, push the “INFO”...
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Instrument and control functions “AVE_ _._ MPG”: the average dis- If the message “Hi” flashes, stop the tance that can be traveled on vehicle, then stop the engine, and let it When the temperature is below –9 °C, 1.0 Imp.gal of fuel. cool.
Instrument and control functions 5. Push the “INFO” switch to confirm Right EAU1234R Handlebar switches the selected brightness level and exit the brightness control mode. Left There are 4 brightness level settings. 1. Stop/Run/Start switch “ ” 2. Hazard switch “OFF/ ”...
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Instrument and control functions used in case of an emergency or to EAU12461 Turn signal switch “ ” warn other drivers when your vehicle is To signal a right-hand turn, push this stopped where it might be a traffic haz- switch to “...
Instrument and control functions EAU12823 EAU12876 EAU26827 Clutch lever Shift pedal Brake lever The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. 1. Clutch lever 1.
Instrument and control functions EAU12944 EAU63041 Brake pedal The ABS performs a self-diagnos- The Yamaha ABS (Anti-lock Brake tic test each time the vehicle first System) features a dual electronic con- 1 1 1 starts off after the key is turned to trol system, which acts on the front and “ON”...
Instrument and control functions EAU13077 Fuel tank cap The fuel tank cap cannot be closed un- 1 1 1 less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11092 1 1 1 WARNING...
EWA10882 WARNING EAU86072 Gasoline and gasoline vapors are Your Yamaha engine was designed to extremely flammable. To avoid fires use unleaded gasoline with a research and explosions and to reduce the octane number of 90 or higher. If en- risk of injury when refueling, follow 1.
Instrument and control functions EAU13435 EAU83850 Catalytic converter Seats See page 6-10 for canister information. The exhaust system contains catalytic converter(s) to reduce harmful exhaust Passenger seat emissions. To remove the passenger seat EWA10863 WARNING 1. Insert the key into the seat lock, The exhaust system is hot after op- and then turn it counterclockwise.
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Instrument and control functions To install the passenger seat To install the rider seat 1. Insert the projections on the front 1. Fit the slot in the seat onto the pro- of the passenger seat into the seat jection on the frame cross mem- holders as shown, and then push ber as shown, and then place the the rear of the seat down to lock it...
Instrument and control functions EAU59981 Helmet holding cable When removing the screwdriver, slide Make sure that the screwdriver is se- A helmet holding cable is located on the screwdriver toward the “ ” mark curely positioned between its holders, the bottom of the passenger seat. Use on the passenger seat.
Instrument and control functions To release a helmet from the helmet EAU91870 Adjusting the shock absorber 3 2 1 7 6 5 4 holding cable assembly 1. Remove the passenger seat. This shock absorber assembly is 2. Remove the screwdriver, then re- equipped with a spring preload adjust- move the helmet holding cable ing ring and a rebound damping force...
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When turning the damping force ad- to increase the rebound damping sembly yourself. Take the shock juster in direction (b), it may turn be- force. absorber assembly to a Yamaha yond stated specifications, Turn the adjusting screw in direction (b) dealer for any service.
This vehicle is equipped with an auxil- senger seat (page 3-18), remove the iary DC connector. Consult your straps from their hooks, and then in- Yamaha dealer before installing any stall the seat with the straps hanging accessories. out. 1. Luggage strap holder 2.
EAU15306 EAU44895 Sidestand Ignition circuit cut-off system Yamaha dealer repair it if it does not The sidestand is located on the left This system prevents in-gear engine function properly. side of the frame. Raise the sidestand...
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The neutral switch may not be working. 6. Move the sidestand up. The motorcycle should not be ridden until 7. Pull the clutch lever. checked by a Yamaha dealer. 8. Shift transmission into gear. 9. Move the sidestand down. Does the engine stall? The sidestand switch may not be working.
• If necessary, add recommended coolant to specified level. 6-13 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 6-16, 6-26 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Make sure that operation is smooth. Control cables 6-25 •...
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• Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-24 • If system is not working correctly, have Yamaha dealer check vehicle.
ECA10311 there is a control or function you do not between 0 and 1600 km (1000 mi). For NOTICE understand, ask your Yamaha dealer. this reason, you should read the fol- Keep the engine speed out of EWA10272 lowing material carefully.
This model is equipped with: the transmission is in the neutral Yamaha dealer check the vehicle. a lean angle sensor. This sensor position or stops the engine in case of a vehi- 3.
Operation and important riding points 4. After starting out, close the throt- EAU16674 ECA10261 Shifting NOTICE tle, and at the same time, quickly Even with the transmission in pull the clutch lever in. 5. Shift the transmission into second the neutral position, do not coast for long periods of time gear.
Operation and important riding points The neutral indicator light should EAU16811 EAU17214 Tips for reducing fuel con- Parking come on and then the clutch lever sumption When parking, stop the engine, and can be released. then remove the key from the main Fuel consumption depends largely on EWA17380 switch.
To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.
Tool kits If you do not have the tools or experi- ence required for a particular job, have your Yamaha dealer perform it for you. 1. Tool kit The on–board tool kit is in the location shown. Also, an additional tool kit was handed out separately at the time of vehicle purchase.
EAU71033 Periodic maintenance charts Items marked with an asterisk should be performed by your Yamaha dealer because these items require special tools, data, and technical skills. From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
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Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check control system for dam- Evaporative emis- √...
• Perform dynamic inspection us- Diagnostic system √ √ √ √ √ √ ing Yamaha diagnostic tool. check • Check the error codes. 2 * Air filter element • Replace. Every 40000 km (24000 mi) Air filter case check √...
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Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check bearing for looseness or √ √...
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Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation. √ √ √ √ √...
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Periodic maintenance and adjustment ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and free play. • Adjust the throttle cable free play Throttle grip hous- √...
1/2 turn past finger tight. However, the Yamaha dealer. Since heat and depos- with a wire thickness gauge and, if spark plug should be tightened to the its will cause any spark plug to slowly necessary, adjusted to specification.
Periodic maintenance and adjustment EAU36113 EAU60474 Canister Engine oil and oil filter car- 1 1 1 tridge The engine oil level should be checked 1 1 1 before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart.
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Periodic maintenance and adjustment An oil filter wrench is available at a Yamaha dealer. 6. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge. 1. Engine oil filler cap 1. Engine oil drain bolt 2.
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Periodic maintenance and adjustment Recommended engine oil: See page 8-1. Oil quantity: Oil change: 2.30 L (2.43 US qt, 2.02 Imp.qt) With oil filter removal: 2.60 L (2.75 US qt, 2.29 Imp.qt) Be sure to wipe off spilled oil on any 1.
We form the periodic maintenance chart. gine off and have a Yamaha dealer teams of specialists in the fields of me- check the vehicle. Recommended coolant:...
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The coolant must be changed at the in- 1 1 1 tervals specified in the periodic main- tenance and lubrication chart. Have a Yamaha dealer change the coolant. WARNING! Never attempt to remove the radiator cap when the engine is 1. Coolant reservoir cap hot.
Yamaha dealer. placed at the intervals specified in the periodic maintenance and lubrication Engine idling speed: chart. Have a Yamaha dealer replace 1250–1450 r/min the air filter element more frequently if you are riding in unusually wet or dusty areas. However, the air filter check...
3.0–5.0 mm (0.12–0.20 in) proper tire pressure may cause se- Periodically check the throttle grip free vere injury or death from loss of play and, if necessary, have a Yamaha control. The tire air pressure must be dealer adjust it.
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“broken combined weight of the rider, pas- wall is cracked, have a Yamaha dealer in” for it to develop its optimal senger, cargo, and any accessories. replace the tire immediately.
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1. Tire air valve ed below have been approved for this atively poor grip on certain road 2. Tire air valve core model by Yamaha. surfaces until they have been 3. Tire air valve cap with seal “broken in”. Therefore, it is ad-...
2 2 2 2. Loosen the locknut at the crank- ride. If any damage is found, have case. a Yamaha dealer replace the wheel. Do not attempt even the 1 1 1 smallest repair to the wheel. A de- formed or cracked wheel must be replaced.
Yamaha dealer. 1. No brake lever free play There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system. EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.
EAU22393 EAU40262 Checking the front and rear Checking the brake fluid level Yamaha dealer replace the brake pads brake pads Before riding, check that the brake fluid as a set. is above the minimum level mark.
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Use only the specified brake flu- Rear brake fluid level goes down suddenly, have a id; otherwise, the rubber seals Yamaha dealer check the cause before may deteriorate, causing leak- further riding. age. Refill with the same type of 1 1 1 brake fluid.
EAU22734 EAU22762 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid every 2 years. In addition, checked before each ride and adjusted have the seals of the master cylinders if necessary.
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3. Tighten the axle nut, and then EAU59921 To adjust the drive chain slack tighten the locknuts to the speci- Consult a Yamaha dealer before ad- fied torques. 1 1 1 justing the drive chain slack. 1. Loosen the locknut at each end of...
If a cable is wet areas. Service the drive chain as damaged or does not move smoothly, follows. have a Yamaha dealer check or re- place it. WARNING! Damage to the ECA10584 NOTICE outer housing of cables may result...
In pedals should be checked before each addition, the cable should be lubricat- ride, and the pedal pivots should be lu- ed by a Yamaha dealer at the intervals bricated if necessary. specified in the periodic maintenance Brake pedal chart.
EWA10732 Clutch lever WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
The swingarm pivots must be lubricat- face and hold it in an upright posi- fork does not operate smoothly, ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, have a Yamaha dealer check or re- specified in the periodic maintenance securely support the vehicle so pair it.
If any free This model is equipped with a VRLA smoothly, have a Yamaha dealer play can be felt, have a Yamaha (Valve Regulated Lead Acid) battery. check the wheel bearings. dealer check or repair the steer- There is no need to check the electro- ing.
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To charge the battery 3. Fully charge the battery before in- Have a Yamaha dealer charge the bat- stallation. NOTICE: When install- tery as soon as possible if it seems to ing the battery, be sure to turn have discharged.
Periodic maintenance and adjustment 2. Remove the blown fuse, and then EAU59876 Replacing the fuses 8 9 10 install a new fuse of the specified The main fuse and the fuse boxes, amperage. WARNING! Do not which contain the fuses for the individ- use a fuse of a higher amperage ual circuits, are located under the rider rating than recommended to...
Fuel injection system fuse: check the fuses and then have a 4. License plate light unit 10.0 A Yamaha dealer check the vehicle. If the Backup fuse: license plate light does not come on, 2. Remove the license plate light 7.5 A...
However, should your motorcycle 5. Install the socket (together with Since this model is not equipped with a require any repair, take it to a Yamaha the bulb) by pushing it in, and then centerstand, use maintenance stands dealer, whose skilled technicians have turning it clockwise until it stops.
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Periodic maintenance and adjustment heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or prop- erty damage. 6-34...
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.
Be high-pressure washers sure to consult a Yamaha dealer for of many components. Washing, clean- steam-jet cleaners. Excessive advice on what products to use be- ing, and polishing will also give you a water pressure may cause wa- fore cleaning the vehicle.
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Motorcycle care and storage chemicals such as, solvents, Washing plastic may scratch the wind- gasoline, rust removers, brake 1. Rinse off any degreaser and spray shield, so be sure to test all fluid, or antifreeze, etc. down the vehicle with a garden cleaning products before gen- hose.
Motorcycle care and storage Do not use abrasive polishing will become slippery, which EAU83472 Storage could cause loss of control. compounds as they will wear Always store the vehicle in a cool, dry Thoroughly clean the surfaces away the paint. place.
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Motorcycle care and storage 1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or- perform any outstanding mainte- oil into the spark plug bore. der to prevent the tires from be- nance.
These identification numbers are needed when registering the vehicle with the authorities in your area and when ordering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. Engine serial number The vehicle identification number is The engine serial number is stamped stamped into the steering head pipe.
This infor- malfunctions and for research, statisti- mation will be needed when ordering cal analysis and development purpos- spare parts from a Yamaha dealer. Although the sensors and recorded data will vary by model, the main data points are: ...
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Consumer information Yamaha will not disclose this data to a third party except in the following cas- es. In addition, Yamaha may provide vehicle data to a contractor in order to outsource services related to the han- dling of vehicle data. Even in this case,...