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TORQUE
Starter Cable Nuts:
30 in-lb (3 Nm)
10. Install throttle body / intake manifold assembly.
Tighten clamps retaining intake manifold to engine.
Install lower manifold mounting bolt (to trans mount
bracket). Torque fasteners to specification.
TORQUE
Intake Manifold Clamps:
6 ft-lb (8 Nm)
Lower Intake Manifold Mounting Fasteners:
20 ft-lb (27 Nm)
11. Install zip ties retaining fuel lines and harnesses to
intake manifold.
12. Connect harness going to TBAP, both TMAP sensors,
CPS, coolant temp sensor, Trans switch, speed
sensor, injectors, ETC.
13. Connect the fuel supply and return hoses at the fuel
rail.
14. Connect stator harness.
15. Install the coolant hose to the thermostat housing and
the water pump hose.
16. Install the two hoses going to charge air cooler.
17. Install air box and engine air intake. Torque fasteners
to specification.
TORQUE
Air Box Mounting Fasteners:
8 ft-lb (11 Nm)
Intake Clamps:
49 in-lb (6 Nm)
18. Install a new head pipe gasket and install the head
pipe/turbo assembly on the cylinder head studs.
19. Install the six fasteners retaining the head pipe to the
cylinder head. Torque fasteners to specification.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
ENGINE / COOLING SYSTEM
TORQUE
Head Pipe Screws:
17 ft-lb (23 Nm)
Head Pipe Nuts:
26 ft-lb (35 Nm)
20. Install the lower rear turbo bracket fasteners and
tighten the front fasteners. Torque fasteners to
specification.
TORQUE
Turbocharger Bracket Lower Fasteners:
42 ft-lb (57 Nm)
21. Install the fasteners retaining the turbo to the
mounting bracket. Torque fasteners to specification.
TORQUE
Turbocharger Mounting Fasteners:
18 ft-lb (24 Nm)
22. Install the fasteners retaining the heat shields to the
head pipe / turbo assembly. Torque fasteners to
specification.
TORQUE
Heat Shield Fasteners:
8 ft-lb (11 Nm)
23. Install the turbocharger oil drain hose and install the
banjo bolt retaining the oil inlet hose. Torque banjo
bolt to specification.
IMPORTANT
The oil line sealing washers MUST be replace any time
the oil line/fitting is removed. Use only the
recommended washers shown in the Polaris Electronic
Parts Catalog.
TORQUE
Turbo Oil Line Banjo Bolt:
33 ft-lb (45 Nm)
24. Install the two hoses from the turbo going to the
wastegate solenoid. Install new Oetiker clamps.
25. Install the four fasteners retaining the exhaust pipe to
the turbocharger. Torque fasteners to specification.
NOTE
User may apply anti-seize on exhaust pipe to turbo joint
if desired.
3
3.47
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