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Clutch Operating Cylinder Assembly Removal
and Installation
CAUTION
!
• Do not allow fluid to get on painted
surfaces. It may cause painted surface
damage.
• Do not disassemble clutch operating
cylinder assembly.
Removal
1) Clean around reservoir cap of brake master cylinder
and take out fluid with syringe or such.
2) Dismount transmission assembly referring to
"Manual Transmission Assembly Dismounting and
Remounting: For Petrol Engine Model in Section 5B"
or "Manual Transmission Assembly Dismounting and
Remounting: For Diesel Engine Model in Section
5B".
3) Loosen clutch fluid pipe flare nut (1) of clutch
operating cylinder assembly (2).
4) Remove clutch pipe joint sleeve (3) from
transmission front case and then remove clutch fluid
pipe (4).
5) Remove clutch operating cylinder assembly from
transmission front case.
1
2
4
Installation
1) Install clutch operating cylinder assembly (2) to
transmission front case. Tighten mounting bolts to
specified torque.
Tightening torque
Clutch operating cylinder assembly mounting bolt
(a): 10 N·m (1.0 kgf-m, 7.5 lb-ft)
2) Connect clutch fluid pipe (4) to clutch operating
cylinder assembly temporarily.
3) Install clutch pipe joint sleeve (3) to transmission
front case securely and then tighten clutch fluid pipe
flare nut (1) to specified torque.
S6JB0A5306007
Tightening torque
Clutch fluid pipe flare nut (b): 16 N·m (1.6 kgf-
m, 11.5 lb-ft)
4) Remount transmission assembly referring to
"Manual Transmission Assembly Dismounting and
Remounting: For Petrol Engine Model in Section 5B"
or "Manual Transmission Assembly Dismounting and
Remounting: For Diesel Engine Model in Section
5B".
5) Fill reservoir with specified brake fluid and check for
fluid leakage.
6) Bleed air from system and check clutch pedal free
travel. Refer to "Clutch Pedal Free Travel Check"
and "Air Bleeding of Brake System in Section 4A" for
air bleeding procedure.
3
I5JB0A530017-01
Clutch Operating Cylinder Assembly Inspection
Check clutch fluid leakage, spring for damage and
bearing for smooth rotation. If malfunction is found,
replace clutch operating cylinder assembly.
1, (b)
2
4
(a)
Clutch:
5C-8
3
I5JB0A530018-01
I5JB0A530015-03
S6JB0A5306011
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