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Overhead door CD Series Owner's Manual

Automatic chain drive/belt drive garage door operator system
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Automatic
Chain Drive/Belt Drive
Garage Door
Operator
System
Complete with
and SERIES II Electronics
Operator MUST be installed with the included SERIES II Wall Control!
Self-diagnostic Electronic Sensory Protection System
®
(SAFE-T-BEAM
SYSTEM) MUST Be Installed To Close Door!
Owner's Manual
SAVE FOR FUTURE REFERENCE
Customer Service
C A L L : 1 . 8 0 0 . 9 2 9 . 3 6 6 7
O R V I S I T W W W . O V E R H E A D D O O R . C O M
AUTOMATIC GARAGE DOOR OPERATOR SYSTEMS
HANG MANUAL NEAR YOUR WALL CONTROL
Courtesy of Garage Door Corp, Skokie, IL
www.gdcorp.com
®
¤
Remote Control
As required by law
www.gdcorp.com
Sales, service, parts & installation
CD Series
CDB Series

TABLE OF CONTENTS

SECTION
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
ASSEMBLY
1
OPERATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
1A Channel and Power Head Assembly . . . . . . . . . . .10
1B Boom and Power Head Assembly . . . . . . . . . . .10-11
2
2B Installation on Trackless Doors . . . . . . . . . . . . 15-17
3
4
WALL CONTROL INSTALLATION . . . . . . . . . . . . . . . . . . . . 20
5
CONNECT OPERATOR TO POWER . . . . . . . . . . . . . . . . . . 21
6
MAIN LIMIT SWITCH SETTINGS . . . . . . . . . . . . . . . . . . . . . 22
OPERATION
7
FORCE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Contact Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8
FINE LIMIT SWITCH ADJUSTMENTS . . . . . . . . . . . . . . . . . 24
9
REMOTE CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
10 BATTERY & VISOR CLIP INSTALLATION . . . . . . . . . . . . . . 25
11 LIGHT BULB AND LENS INSTALLATION . . . . . . . . . . . . . . 26
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
N/NW Chicago & suburban IL parts & service
3507634916
PAGE

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Summary of Contents for Overhead door CD Series

  • Page 1: Table Of Contents

    Visit us at: www.gdcorp.com Sales, service, parts & installation 3507634916 ® CD Series CDB Series ¤ Automatic Chain Drive/Belt Drive Garage Door TABLE OF CONTENTS SECTION PAGE SAFETY INFORMATION ........2-4 Operator PARTS IDENTIFICATION .
  • Page 2 The Overhead Door Corporation recommends that you read and fully understand all information and instructions contained herein before choosing a “Do-It-Yourself ” installation. Any questions should be directed to the Overhead Door Corporation or an authorized Overhead Door Dealer. ( The issue numbers below refer to the circled numbers in the illustrations on page 3.
  • Page 3 Visit us at: www.gdcorp.com Sales, service, parts & installation TYPICAL SECTIONAL DOOR INSTALLATION TYPICAL ADDED SUPPORT HEADER BRACKET BRACKET MOUNTING BOARD BRACES 36” POWER CORD 120V GROUNDED OUTLET EXTENSION SPRING TORSION SPRING SAFE-T-BEAM ® TYPICAL (TRACKLESS) 1-PIECE DOOR INSTALLATION TYPICAL (TRACK GUIDED) 1-PIECE DOOR INSTALLATION ONE-PIECE DOOR SECTIONAL DOOR...

  • Page 4: Safety Information

    Visit us at: www.gdcorp.com Sales, service, parts & installation SAFETY INFORMATION OPERATOR INSTALLATION OVERVIEW OF IMPORTANT POTENTIAL HAZARDS INSTALLATION INSTRUCTIONS Garage doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of WARNING WARNING...

  • Page 5: Parts Identification

    Visit us at: www.gdcorp.com Sales, service, parts & installation PARTS IDENTIFICATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM remotes vary by model NOTE: Accessories vary by model. FASTENERS - Shown full size. See Parts List for description. 1/4”-20 x 3/4” Insulated Staple Bolt, #10-24 x 1/2” Self-Drilling Screw Wall Console Screw Pan Head Screw #6 x 1”...
  • Page 6 Visit us at: www.gdcorp.com Sales, service, parts & installation PARTS IDENTIFICATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM Phantom Power Head (DC) Combined Parts List Item Part Name Item Part Name Item Part Name Lens Transformer Assembly (by series/model) Limit Pinion, 8 tooth Front Cover Rectifier Board Assembly Capacitor...
  • Page 7 Visit us at: www.gdcorp.com Sales, service, parts & installation PARTS IDENTIFICATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM Legacy Power Head (AC) 52 64 Item Part Name Poly Thrust Washer Main Drive Worm Screw, #8 x 3-1/8” Slot HH, Sf Tap Limit Switch Plate Screw, #6 x 3/8”...
  • Page 8 Visit us at: www.gdcorp.com Sales, service, parts & installation PARTS IDENTIFICATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM Channel 96 89 Combined Parts List Item Part Name Item Part Name Item Part Name Belt & Bullet Assembly - 7’6” Door Channel - 7’6” Door (128” LG) Chain Bullet (Belt Models Only) Belt Bullet...
  • Page 9 Visit us at: www.gdcorp.com Sales, service, parts & installation PARTS IDENTIFICATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM Boom 1 18 1 1 1 1 19 1 10 1 17 1 12 1 16 1 13 1 15 Item Part Name Item Part Name STB System Source (Red LED) Boom Support Kit (not shown) STB Mounting Brackets (2)

  • Page 10: Operator Assembly

    Visit us at: www.gdcorp.com Sales, service, parts & installation OPERATOR ASSEMBLY FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM OPEN BLUE PARTS BAG Toward Door Toward Power Head Screws for attaching light cover are included in this bag. Please set aside for use later. 1.

  • Page 11: Determine Door Type And Mounting Method

    Visit us at: www.gdcorp.com Sales, service, parts & installation Alternate Mounting Methods NOTE: Materials for mounting are not included Angle Iron Method Conduit Method FOR TRACK GUIDED DOORS – FOR TRACKLESS DOORS GO TO PAGE 15 – Line “V” (Vertical Center Line Line “H”...

  • Page 12: Installation On Track Guided Doors

    Visit us at: www.gdcorp.com Sales, service, parts & installation CAUTION Line “V” “B” Header bracket must be fastened to garage framing. Do Not fasten to drywall, particle Header Bracket “A” board, plaster or other such materials. 3. Install header bracket (Fig. 2-3) Line “H”...

  • Page 13: Installation

    Visit us at: www.gdcorp.com Sales, service, parts & installation 5. Fasten boom to power head. • Align mounting holes of sprocket saddle, boom and power head frame. • Insert the two (2) 5/16” x 1/2” hex head screws[112], then two (2) No. 10-24 x 1/2” hex head screws [69].
  • Page 14 Visit us at: www.gdcorp.com Sales, service, parts & installation “V” “V” “V” Top of Door Dessus de la porte Top of Door Top of Door Top of Door Dessus de la porte “V” “V” “V” [ 79 ] [ 96 ] [ 96 ] [ 79 ] [ 96 ]...

  • Page 15: Installation On Trackless Doors

    Visit us at: www.gdcorp.com Sales, service, parts & installation FOR TRACKLESS DOORS FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM WARNING Line “V” (Vertical centerline of door) TABLE A • Do Not try to remove, repair or adjust springs or anything to which door spring parts are fastened, Door header such as, wood blocks, steel brackets, cables or Top of door...
  • Page 16 Visit us at: www.gdcorp.com Sales, service, parts & installation 5. Install door braces “V” “V” (See CAUTION below). Top of Door Top of Door Top of Door CAUTION Dessus de la porte Dessus de la porte Doors made of masonite, lightweight wood, fiberglass, “V”...
  • Page 17 Visit us at: www.gdcorp.com Sales, service, parts & installation OPEN YELLOW PARTS BAG Straight door arm CAUTION [ 91 ] Mounting bracket must be fastened to garage Bolt, 3/8-16 x 7/8” framing. Do Not fasten to drywall, particle board, plaster or other such materials. Curved door arm [ 92 ] 9.

  • Page 18: Safe-T-Beam ® (Stb) System Installation

    Visit us at: www.gdcorp.com Sales, service, parts & installation SAFE-T-BEAM INSTALLATION ® FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM WARNING There should be no electrical power to the operator while installing Safe-T-Beam ® System wires. If you have plugged in the power cord —UNPLUG IT NOW.

  • Page 19: Self-Diagnostic "Stb" System Troubleshooting

    Visit us at: www.gdcorp.com Sales, service, parts & installation CAUTION Staples which are too tight can cut or pinch wires. Cut or pinched wires can cause the STB System to stop working. When using the insulated staples, make sure you fasten them only as tightly as needed to hold the wire snugly.

  • Page 20: Wall Control Installation

    Visit us at: www.gdcorp.com Sales, service, parts & installation WALL CONTROL INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM WARNING Power head White terminals Power cord must be unplugged before attaching Striped Wall wires. Be sure wire ends do not touch each other button terminals or other terminals.

  • Page 21: Connect Operator To Power

    Visit us at: www.gdcorp.com Sales, service, parts & installation CONNECT OPERATOR TO POWER FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM WARNING To reduce the risk of electrical shock, this equipment Grounded has a grounding type plug that has a third outlet (grounding) pin. This plug will only fit into a grounding type outlet.

  • Page 22: Main Limit Switch Settings

    Visit us at: www.gdcorp.com Sales, service, parts & installation MAIN LIMIT SWITCH SETTINGS FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM WARNING Door opens rapidly. • Keep path clear. • Position ladder to the side of power head so it is clear of all moving parts of door and operator.

  • Page 23: Force Adjustment

    Visit us at: www.gdcorp.com Sales, service, parts & installation FORCE ADJUSTMENT FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM WARNING Adjust your door operator so that minimum force is needed to operate door. Position ladder to the side of the power head so that it is clear of all moving parts of the power head, boom assembly and door.

  • Page 24: Fine Limit Switch Adjustments

    Visit us at: www.gdcorp.com Sales, service, parts & installation FINE LIMIT SWITCH ADJUSTMENT FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM During the following steps, the motor protector may open. Wait about 20 minutes for protector to reset. 1. Adjusting the “OPEN” limit switch (Fig. 8-1). •...

  • Page 25: Battery & Visor Clip Installation

    Visit us at: www.gdcorp.com Sales, service, parts & installation • Press and release a remote control button. – LED on power head stops blinking. • Press and release same remote button again. Radio – LED goes out. Remote is now programmed. signal indicator 2.

  • Page 26: Light Bulb And Lens Installation

    Visit us at: www.gdcorp.com Sales, service, parts & installation LIGHT BULB AND LENS INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 1. Install light bulb(s) into socket(s). Bend tabs up (2) Do Not use short neck bulb(s). • Use bulb(s) rated for: – rough service. Slotted tabs –...

  • Page 27: Maintenance

    Visit us at: www.gdcorp.com Sales, service, parts & installation MAINTENANCE FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM MONTHLY MAINTENANCE DOOR SPRINGS and DOOR HARDWARE CONTACT REVERSE • Do not operate garage door automatically or • Close door on a 2 by 4 board laid flat on the floor manually if springs are broken.

  • Page 28: Troubleshooting Guide

    Visit us at: www.gdcorp.com Sales, service, parts & installation TROUBLESHOOTING GUIDE FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM Use this guide to correct problems with your door operator. If these solutions do not work, call Customer Service. CAUTION Use only with included SERIES II wall control Use of any other wall control can cause the door to operate unexpectedly and the light not to work.

  • Page 29: Wiring Diagram

    Visit us at: www.gdcorp.com Sales, service, parts & installation WIRING DIAGRAM FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM CAUTION Opening cover could cause electrical shock. ( Phantom Motor ) ( Legacy Motor ) Courtesy of Garage Door Corp, Skokie, IL www.gdcorp.com N/NW Chicago & suburban IL parts & service...

  • Page 30: Accessories

    Minicontrolador remoto de 3 funciones con CodeDodger Juego de pica-porte de pestillo ® Mini télécommande à 3 fonctions avecCodeDodger Nécessaires de d’clenchement de secours ® OverHead Door Corp 22790 Lake Park Blvd. Alliance, Ohio 44601 Call: 1.800.929.3667 Web: www.overheaddoor.com Courtesy of Garage Door Corp, Skokie, IL www.gdcorp.com...
  • Page 31 Visit us at: www.gdcorp.com Sales, service, parts & installation INSTALLATION NOTES FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM CONTACT NUMBERS NAME COMPANY NUMBER NAME COMPANY NUMBER NAME COMPANY NUMBER NAME COMPANY NUMBER NAME COMPANY NUMBER NAME COMPANY NUMBER Courtesy of Garage Door Corp, Skokie, IL www.gdcorp.com N/NW Chicago &...

  • Page 32: Warranty

    ODC or one of its authorized distributors within the applicable warranty period. Either the original seller may be contacted or the nearest Overhead Door Distributor may be contacted by calling 1-800-929-DOOR. (Proof of purchase and identification as the original purchaser may be required.) Manufactured under one or more of the following U.S.

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