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A B B M E A S U R E M E N T & A N A L Y T I C S | O P E R A T I N G I N S T R U C T I O N
Sensyflow FMT500-IG
Thermal Mass Flowmeter
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Introduction
Sensyflow FMT500-IG
The Sensyflow FMT500-IG thermal mass
flowmeter is a digital mass flowmeter for air, gas
and gas mixtures in process applications. The
measuring system is equipped with a LCD
display, integrated gas temperature
measurement and counter functions.
For gas, intelligent analog / HART
PROFIBUS DPV1
Measurement made easy
Additional Information
Additional documentation on
Sensyflow FMT500-IG is available for download free
of charge at www.abb.com/flow.
Alternatively simply scan this code:
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Summary of Contents for ABB Sensyflow FMT500-IG
- Page 1 The Sensyflow FMT500-IG thermal mass Additional documentation on flowmeter is a digital mass flowmeter for air, gas Sensyflow FMT500-IG is available for download free and gas mixtures in process applications. The of charge at www.abb.com/flow. measuring system is equipped with a LCD...
- Page 2 Phone: +49 180 5 222 580 automation.service@de.abb.com © Copyright 2019 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright. It assists the user in safe and efficient operation of the device. The contents of this document, whether whole or in part, may not be copied or reproduced without prior approval by the copyright holder.
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Page 3: Table Of Contents
Installing the flowmeter sensor and pipe components ................. 16 Weld-on adapter for Sensyflow FMT500-IG ....................17 Weld-on adapter with ball valve for Sensyflow FMT500-IG ................. 18 Integrated hot tap fitting for Sensyflow FMT500-IG ..................20 ... - Page 4 11.2.5 Safety specifications for inputs and outputs ..................53 Appendix ................................54 12.1 Decommissioning and packaging ........................ 54 12.2 Approvals and certifications ......................... 54 4 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN...
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Page 5: Safety
Intended use Mass flow measurement of gases and gas mixtures in closed pipelines. The device is designed for use exclusively within the stated values on the name plate and in the technical specifications. CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 5... -
Page 6: General Information
The subsequent mechanical labeling or machining of pipe components and flowmeter sensors can result in damage and is prohibited. Exception: Cutting to length and welding onto the pipeline in the case of weld-on adapters. 6 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 7: Installing / Disassembling Pipe Components
Prior to using corrosive and abrasive measurement media, the operator must check the level of resistance of all parts coming into contact with the wetted parts. ABB Automation Products GmbH will gladly support you in selecting the materials, but cannot accept any liability in doing The operators must strictly observe the applicable national regulations with regards to installation, function tests, repairs, and maintenance of electrical products. -
Page 8: Plates And Symbols
Failure to observe this safety information may result in damage to or destruction of the product and/or other system components. IMPORTANT (NOTE) This symbol indicates operator tips, particularly useful information, or important information about the product or its further uses. It does not indicate a dangerous or damaging situation. 8 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 9: Name Plates
3 Internal type designation 9 Full type designation 4 Serial Number 10IP rating 5 Hardware Level 11Permissible ambient temperature 6 ID number (internal calibration number) 12Measuring medium temperature 7 Explosion protection labeling, e.g., ATEX CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 9... -
Page 10: Sensor With Remote Mount Design
4 Serial Number 12IP rating 5 Hardware Level 13Permissible ambient temperature Measuring medium temperature 6 ID number (internal calibration number) 7 Explosion protection labeling, e.g., ATEX 8 Year of manufacture, country of manufacture 10 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 11: Safety Instructions For Electrical Installation
The manufacturer reserves the right to return a contaminated device. Please Please contact Customer Center Service acc. to page 1 for nearest service location. CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 11... -
Page 12: Integrated Management System
If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. 12 - EN... -
Page 13: Use In Potentially Explosive Atmospheres
Approvals Data relating to the approvals for use in potentially explosive atmospheres can be found in the chapter ‘Ex relevant specification’. Ex relevant specifications See chapter ‘Ex relevant specifications’ on page 50. CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 13... -
Page 14: Design And Function
DN 100 / ASME 4" and DN 100 / ASME 4" and above above Not approved for use in a potentially explosive atmosphere Fig. 5 1 Centering pin outflow side 3 Transmitter 2 FMT500-IG Sensor 4 Terminal box 14 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 15: Mounting
3 x D. The reduction of the For gases with extremely low density (hydrogen, helium) the stead- minimum inlet run length, however, will impact on the achievable ying lengths must be doubled. accuracy. Change from one to two columns CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 15... -
Page 16: Installing The Flowmeter Sensor And Pipe Components
Schematic representation of type 1 pipe component with wafer type design 1 Centering pin, outflow side 4 Type 1 pipe component with wafer type 2 FMT500-IG flowmeter sensor design DN 40 ..DN 200 3 O-ring (ASME 1 1/2 ... 8") 16 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 17: Weld-On Adapter For Sensyflow Fmt500-Ig
425 mm (16.73 inches) must be used for nominal diameters of DN 125, DN 150, and DN 200 / ASME 6" and ASME 8". Weld-on adapter for Sensyflow FMT500-IG If you are installing the flowmeter sensor in larger nominal diameters or non-circular cable cross... -
Page 18: Weld-On Adapter With Ball Valve For Sensyflow Fmt500-Ig
Deviations from the stated dimension and position tolerances cause additional measuring uncertainty. Weld-on adapter with ball valve for Sensyflow FMT500-IG Versions featuring a ball valve enable the flowmeter sensor to be installed and disassembled at low gauge pressures in the pipeline with minimal gas leakage. - Page 19 This maximum pipe diameter specification is only valid when installing the sensor unit centrically in the pipe. For larger diameters or angular ducts a non-centric sensor position is taken into account for calibration. IMPORTANT (NOTE) Deviations from the stated dimension and position tolerances cause additional measuring uncertainty. CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 19...
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Page 20: Integrated Hot Tap Fitting For Sensyflow Fmt500-Ig
Mounting Integrated hot tap fitting for Sensyflow FMT500-IG DANGER The integrated changing device is not approved for use in potentially explosive atmospheres. Water flange version – sensor unit in exchange position Weld-in version – sensor unit in measuring position Fig. 9: Dimensions in mm (inch) 1... -
Page 21: Specifications For Integrated Hot Tap Fittings
To ensure maximum measurement accuracy, it must be centered exactly between the flanges (see Fig. 6). It is very important that you observe the proper flow direction (arrow on pipe component). Fig. 11: Hot tap fitting in disassembly position 1 Sensyflow opening CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 21... -
Page 22: Installing The Weld-In Version
Hot tap fitting is in measuring position X = 425 mm - (210 mm / 2) = 320 mm Flow direction Fig. 12: Dimensions in mm (inches) hot tap fitting in measuring position 1 Flowmeter sensor 2 Centering pin 22 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 23: Installing The Transmitter During Actual Operation
NOTICE - Potential damage to parts! Using tools or other devices to operate the lock nut can damage the hot tap fitting. Only ever operate the lock nut manually. Transmitter electrical connection (see Section 5). CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 23... - Page 24 Hex-head socket screws (x4) to secure Lock nut the guide tube Fig. 13 Special Lower edge of lock screws Fig. 14: Special screws for dust caps Transmitter with integrated hot tap fitting in measuring position 24 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN...
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Page 25: Disassembling The Transmitter During Actual Operation
If the fitting is in the disassembly position, the transmitter can only be disassembled once the pipeline has been emptied, and where necessary, flushed out. Pull the transmitter out of the hot tap fitting (do not tip to the side). CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 25... -
Page 26: Installing The Flowmeter Sensor In Conditions Involving High Temperatures
Fig. 15: Display rotated 90°, Installation in the 12 o'clock position, for for hot pipelines non-critical ambient temperatures 26 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 27: Aligning The Housing Head And Display
Fig. 16: The display can be rotated in increments of 90°. 1 Front housing cover 4 Display panel 2 Display cover 5 Grub screw 3 Push buttons 6 Rear housing cover CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 27... -
Page 28: Installing The Transmitter (With Remote Mount Design)
Fig. 17: Dimensions in mm (inch). Wall-mounted housing with remote mount design The sensor and transmitter are connected by means of 10-pin, numbered terminal blocks, which can be accessed once the covers have been removed from the wall-mounted housing and sensor terminal box. 28 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 29: Electrical Connections
Electrical connections Electrical connections The Sensyflow FMT500-IG is a thermal gas mass flowmeter in four-wire technology. It features a 0/4 ... 20 mA HART-enabled analog output as well as two digital inputs and two digital outputs. Please pay attention to the following version information as regards connection of the standard and Zone 2/22 versions. - Page 30 (cable cross section of at least 4 mm IMPORTANT (NOTE) Disconnecting the PROFIBUS cable on the device interrupts the entire bus connection. Device versions that can be disconnected without causing an interruption: See Section 5.3. 30 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN...
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Page 31: Examples For Connecting Peripherals (Analog / Hart Version)
2 need to be connected as open-collector outputs (see Abb. 18). They can be used as a binary contact as well as a pulse and frequency output. The maximum current must be limited to 100 mA by means of series resistor R... -
Page 32: Profibus Dpv1 Communication With Dp M12 Connector Socket
+ 5 V RxD/TxD-N Receive / transmit data line A (green wire) DGND Data transmission potential RxD/TxD-P Receive / transmit data line B (red wire) Shield Shield / protective earth Thread Shield Shield / protective earth 32 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 33: Designs For Potentially Explosive Atmospheres In Accordance With Atex And Fm
Minimum cross-section Flowmeter Max. cable length 25 m (82 ft.) sensor terminal block 1:1 cable connection from transmitter terminal block to flowmeter sensor terminal block, terminals 1 ... 10 (terminal 6 not assigned) Terminal box CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 33... - Page 34 Use of cable or wire entries as well as plugs of simple design is prohibited. Cable and pipe fittings are not included in the scope of delivery. 34 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN...
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Page 35: Profibus Dpv1
Spur lines should be avoided, as they can result in line reflection phenomena and malfunctions. IMPORTANT (NOTE) To ensure reliable PROFIBUS communication, the PROFIBUS DP / FMS technical / configuration guideline must be observed. CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 35... -
Page 36: Commissioning
Connect the supply line to the supply power. WARNING When connecting the supply power, the information provided below must be observed. Failure to observe the information provided can result in severe injuries or death. 36 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 37: Switching On
IMPORTANT (NOTICE) When using a device with an explosion-proof design, comply with the explosion protection regulations. For Sensyflow FMT500-IG values, refer to the relevant certificates (ATEX, FM). Before connecting the power supply, check that the set operating voltage matches the line voltage. - Page 38 PROFIBUS connection to the class 1 / class 2 master. If there is no connection, -I I- is displayed instead. In the event of an error, the error symbol "E" appears (see Section 8, "Operation"). 38 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN...
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Page 39: Profibus Dpv1 Communication
Class 2 master diagnostic or configuration devices also require a PROFIBUS address, whether they are operated permanently or temporarily on the PROFIBUS network. The Sensyflow FMT500-IG with PROFIBUS connection offers two options for setting the PROFIBUS slave address. Option 1: Setting made via display using magnetic pen in SPECIALIST / SERVICE operation modes. -
Page 40: Operation
Fig. 20: Operation with the magnetic pen when the housing is closed 1 Buttons for menu navigation 4 Function currently assigned to the 2 Menu name , and buttons 3 Relative position within menu 5 Magnet 40 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 41: Button Functions
Simulated values and status signals are output instead of measured values. Alarm Indicates that limit values have been exceeded. Error Indicates status signal or diagnostic byte with error. Status signals, error messages and limit values can be accessed in the SERVICE MENU. CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 41... -
Page 42: Hart Parameterization
PARAMETER MENU level 1 Submenu Submenu MEAS DATA MENU level 1 level 2 Submenu Submenu EXTERNAL I/O MENU level 1 level 2 Submenu HART MENU level 1 Submenu Submenu SERVICE MENU level 1 level 2 42 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 43: Operation Modes
If no entries are made for a period of 2 minutes, the device will automatically revert to display mode and the STANDARD operation mode. If this happens, any unsaved changes will be lost. CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 43... -
Page 44: Parameter Changes
The display will revert to the PARAMETER MENU, where you can make additional configuration changes. 44 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... - Page 45 STANDARD operation mode. Any unsaved changes will be lost. IMPORTANT (NOTE) For detailed information on the menu structure, a description of the parameters and a list of possible diagnostic messages, please consult the operating instructions. CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 45...
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Page 46: Profibus Dpv1 Parameterization
Display of gas temperature Display of totalizer value and totalizer runtime STANDARD Operation mode SPECIALIST SERVICE Submenu PARAMETER MENU level 1 Submenu Submenu PROFIBUS MENU level 1 level 2 Submenu SERVICE MENU level 1 46 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 47: Operation Modes
If no entries are made for a period of 2 minutes, the device will automatically revert to display mode and the STANDARD operation mode. If this happens, any unsaved changes will be lost. CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 47... -
Page 48: Parameter Changes
The display will revert to the PARAMETER MENU, where you can make additional configuration changes. 48 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... - Page 49 STANDARD operation mode. Any unsaved changes will be lost. IMPORTANT (NOTE) For detailed information on the menu structure, a description of the parameters and a list of possible diagnostic messages, please consult the operating instructions. CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 49...
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Page 50: Ex Relevant Specifications
Installations must conform to "Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations" (ANSI / ISA RP 12.6) and "National Electric Code" (ANSI / NFPA 70 Sections 504 and 505). Comply with the relevant control drawings. 50 - EN Sensyflow FMT500-IG CI/FMT500-IG-EN... -
Page 51: Options Regarding Installation In Potentially Explosive Atmospheres
= -20 ... 80 °C (-4 ... 176 °F) = -20 ... 50 °C (-4 ... 122 °F) Optional -40 °C for ambient temperature Optional -40 °C for ambient temperature Optional -40 °C for ambient temperature CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 51... -
Page 52: Temperature Table For Atex Designs
-20 ... 300 °C (-4 ... 572 °F) Sensyflow FMT500-IG transmitter, remote mount design Temperature class Surface temperature Transmitter Cat. 3G/2D / Zone 2/21 T 115 °C Sensyflow FMT500-IG flowmeter sensor, remote mount design Temperature class Surface temperature Process temperature Sensor Terminal box T 80 °C -20 ... -
Page 53: Safety Specifications For Inputs And Outputs
Electrical isolation of RS 485_IS PROFIBUS fieldbus signals A and B Cable shield is connected to potential equalization Use approved RS 485_IS interface / barriers only to disconnect intrinsically safe and non-intrinsically safe PROFIBUS connections CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 53... -
Page 54: Appendix
3 months). You should also line the box with a layer of union paper. All devices returned to the manufacturer must be accompanied by a completed and signed decontamination certificate (see Appendix). Without this, ABB will not be able to process the return. - Page 55 Appendix CI/FMT500-IG-EN Sensyflow FMT500-IG EN - 55...
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Page 56: Schillerstr
We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.