ABB OmniCore C90XT Manuals

Manuals and User Guides for ABB OmniCore C90XT. We have 2 ABB OmniCore C90XT manuals available for free PDF download: Product Manual, Operating Manual

ABB OmniCore C90XT Product Manual (450 pages)

Brand: ABB | Category: Robotics | Size: 14.6 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
1 Safety

13
- Safety Information
  13
  - Limitation of Liability
    13
  - Safety Data
    14
  - Requirements on Personnel
    16
- Safety Signals and Symbols
  17
  - Safety Signals in the Manual
    17
  - Safety Symbols on Controller Labels
    19
- Robot Stopping Functions
  22
- Robot Operating Modes
  27
  - About the Manual Mode
    27
  - About the Automatic Mode
    29
- Installation and Commissioning
  30
- Operation
  33
- Maintenance and Repair
  34
- Troubleshooting
  35
- Decommissioning
  36
2 Controller Description

37
- Omnicore C90XT
  37
- Technical Data for Omnicore C90XT Controller
  38
- The Unit Is Sensitive to ESD
  43
- Handling of Flexpendant
  44
- Network Security
  46
- Open Source and 3Rd Party Components in Robotware
  47
- ABB Ability
  48
3 Installation and Commissioning

51
- Introduction to Installation and Commissioning
  51
- Installation Activities
  52
- Transporting and Handling
  53
  - Lifting the Controller Cabinet
    53
  - Unpacking
    54
  - Storing
    55
- On-Site Installation
  56
  - Required Installation Space
    56
  - Mounting the Flexpendant Holder
    58
- Electrical Connections
  62
- I/O System
  103
  - Available Fieldbuses
    103
  - Scalable I/O, Internal and External
    105
- Installing Options
  106
- Installing Add-On Devices
  145
  - Installing the Extension Box
    145
  - Installing the Conveyor Tracking Module to Extension Box
    150
- Installing External Devices
  153
- Initial Test before Commissioning
  154
4 Maintenance

155
- Maintenance Schedule, Omnicore
  155
- Inspection Activities
  156
  - Inspection of Controller
    156
- Cleaning Activities
  157
  - Cleaning Air Filter
    157
  - Cleaning of the Controller Cabinet
    159
  - Cleaning the Flexpendant
    160
- Changing/Replacing Activities
  162
  - Replacement of Air Filter
    162
- Function Tests
  165
5 Repair

173
- Introduction to Repair
  173
- Replacement of Controller Parts
  174
  - Opening the Robot Controller
    174
  - Replacing the Axis Computer
    175
  - Replacing the Fans
    181
    
    Replacing the Standard Fans
    182
    
    Replacing the Heat Exchanger
    186
  - Replacing the Robot Signal Exchange Proxy
    192
  - Replacing the Ethernet Switch
    198
  - Replacing the Connected Services Gateway
    202
  - Replacing the Scalable I/O Unit
    208
  - Replacing the Main Computer
    213
  - Replacing the Power Unit
    242
  - Replacing the Power Supply
    247
  - Replacing the Drive Unit
    257
  - Replacing the Fieldbus Master
    265
  - Replacing the Conveyor Tracking Module(CTM)
    279
  - Replacing the Air Filter
    284
- Replacing Parts on the Panels
  288
- Replacing Parts on the Flexpendant
  342
6 Decommissioning

351
- Introduction
  351
- Environmental Information
  352
7 Troubleshooting

355
- Introduction to Troubleshooting
  355
- Troubleshooting Fault Symptoms
  357
  - No Leds Are Lit on the Controller
    358
  - Start-Up Failure
    361
  - System Update Failure
    364
  - Problem Releasing the Robot Brakes
    365
  - Problem Starting or Connecting the Flexpendant
    369
  - Problem Using the Joystick
    373
  - Controller Fails to Start
    374
  - Reflashing Firmware Failure
    375
  - Inconsistent Path Accuracy
    376
- Troubleshooting Units
  378
8 Reference Information

413
- Introduction
  413
- Applicable Standards
  414
- Unit Conversion
  416
- Standard Toolkit for Controller
  417
- Screw Joints
  418
- Weight Specifications
  419
- Lifting Accessories and Lifting Instructions
  420
9 Spare Parts

421
- Controller Parts
  422
- Flexpendant Parts
  440
- Manipulator Cables
  441
  - Customer Cables - CP/CS Connectors (Option)
    442
  - Customer Cables - Ethernet Floor Cable
    443
- Index
  445

ABB OmniCore C90XT Operating Manual (236 pages)

ROBOTICS

Brand: ABB | Category: Controller | Size: 8.41 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
Introduction to Omnicore
13
About this Section
13
The Omnicore Controller
14
The Flexpendant
15
Robotstudio
21
Navigating and Handling the Flexpendant
23
Overview
23
The User Interface
24
Introduction
24
Status Bar
25
Flexpendant Applications
34
Personalizing the Flexpendant
37
Introduction
37
System Information
38
Changing Date and Time
39
Configuring the Interface Language
40
Identity Settings
41
Changing Programmable Keys
42
Basic Procedures
44
Using the Soft Keyboard
44
Messages on the Flexpendant
46
Capturing Screenshots
47
Filtering Data
48
Settings Search
49
Granting Access for Robotstudio
50
Logging on and off
51
Updating the Applications
53
Omnicore Controller Operating Modes
55
Introduction
55
Changing Operating Modes
56
Locking and Unlocking Operating Modes
57
Calibration
61
Introduction
61
How to Check if the Robot Needs Calibration
62
Jogging
65
Introduction to Jogging
65
Coordinate Systems for Jogging
68
Basic Settings for Jogging
73
Reading the Exact Position
75
Restrictions to Jogging
77
Lead-Through
78
Supervision
79
Align Tool
80
Working with Smartgripper
81
Introduction
81
Gripper Configuration
85
Smart Gripper Function
86
Programming and Testing
87
Introduction
87
Before You Start Programming
88
Programming Concept
89
Handling of Programs
89
Handling of Modules
93
Handling of Routines
97
Handling of Instructions
103
Example: Add Movement Instructions
106
Program and Motion Pointers
108
Debugging the Program
109
Data Types
111
View Data in Specific Tasks, Modules, or Routines
111
Creating New Data Instance
112
Editing Data Instances
114
Tools
116
What Is a Tool
116
What Is the Tool Center Point
118
Creating a Tool
120
Copying a Tool
122
Defining the Tool Frame
123
Editing the Tool Data
128
Deleting a Tool
130
Setup for Stationary Tools
131
Work Objects
133
What Is a Work Object
133
Creating a Work Object
134
Copying a Workobject
135
Defining a Work Object
136
Defining the Work Object Coordinate System
138
Editing the Work Object Data
142
Deleting a Work Object
143
Setup Stationary Work Object
144
Payloads
145
Overview
145
Creating a Payload
146
Copying a Payload
148
Editing the Payload Data
149
Deleting a Payload
151
Testing
152
Using the Hold-To-Run Function
152
Running the Program from a Specific Instruction
154
Running a Specific Routine
155
Stepping Instruction by Instruction
156
Service Routines
159
Running a Service Routine
159
Connected Services Reset Service Routine
162
Battery Shutdown Service Routine
163
Calibration Pendulum Service Routine
164
Service Information System Service Routine
165
Load Identification Service Routine
166
Brake Check Service Routine
175
Cyclic Brake Check Service Routine
181
Running in Production
185
Introduction
185
Basic Procedures
186
Starting Programs
186
Stopping Programs
189
Using Multitasking Programs
190
Returning the Robot to the Path
193
Managing Dashboards
194
Managing Positions
197
Introduction
197
Teach Position
198
Go to Position
202
Working with Displacements and Offsets
203
Connecting and Detaching a Flexpendant
205
Handling Inputs and Outputs, I/O
209
Introduction
209
Viewing Signal Lists
210
Setting Signals as Favorite Signals
211
Simulating the Signals and Changing the Signal Values
212
I/O Devices
213
Handling the Event Log
215
Introduction
215
Accessing the Event Log
216
Saving Log Entries
217
Clearing the Log Entries
218
Install, Update, Restart, and Other Configuration
219
Introduction
219
Start Installer
220
Restart
221
Back up the System
223
Restore the System
225
Reset User Data
226
Flexpendant Logs
227
Update Flexpendant
228
Connection Log
229
System Diagnostics
230
Index
231

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ABB OmniCore C90XT Manuals

ABB OmniCore C90XT Product Manual (450 pages)

Table of Contents

1 Safety

2 Controller Description

3 Installation and Commissioning

4 Maintenance

5 Repair

6 Decommissioning

7 Troubleshooting

8 Reference Information

9 Spare Parts

ABB OmniCore C90XT Operating Manual (236 pages)

Table of Contents

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