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Sony TRINITRON CPD-E400 Service Manual

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MODIFICATION
HISTORY
MODEL NAME :
CPD-E400/E400E/E400P
SERVICE MANUAL
PARTS No. : 9-978-664-02
* Blue characters are linking.
# No.
DATA
#1
2000.12 Correct in writing. (P.6-1, 6-2, 6-3)
#2
2000.12 Addition of PFC type (CPD-E400P). (P.5-3, 5-13, 6-1, 6-2, 6-3, 7-5, 7-6, 7-7, 7-9)
#3
2000.12 Alteration of parts supply, as the service division had changed. (P.6-2)
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  • Page 1 MODIFICATION # No. DATA CONTENTS 2000.12 Correct in writing. (P.6-1, 6-2, 6-3) HISTORY 2000.12 Addition of PFC type (CPD-E400P). (P.5-3, 5-13, 6-1, 6-2, 6-3, 7-5, 7-6, 7-7, 7-9) 2000.12 Alteration of parts supply, as the service division had changed. (P.6-2) MODEL NAME : CPD-E400/E400E/E400P SERVICE MANUAL...

  • Page 2: Service Manual

    CPD-E400/E400E/E400P SERVICE MANUAL CPD-E400 US Model Canadian Model Chassis No. SCC-L30K-A CPD-E400E AEP Model Chassis No. SCC-L30K-A CPD-E400P AEP Model Chassis No. SCC-L30S-A CHASSIS SPECIFICATIONS 0.24 mm aperture grille pitch (center) AC input voltage/current 100 to 240 V, 50 – 60 Hz, Max. 2.0 A 19 inches measured diagonally Power consumption 140 W...
  • Page 3 VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR Parts on Set SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS AP- PEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE- MENTS PUBLISHED BY SONY. CIRCUIT ADJUST- MENTS THAT ARE CRITICAL FOR SAFE OPERATION 0.15 µF...
  • Page 4 1 (power) indicator and inform your authorized Sony dealer of the monitor’s condition. Be sure to note the model Press the 1 (power) button twice to turn the monitor name and serial number of your monitor. Also note the make and off and then on.
  • Page 5 CPD-E400/E400E/E400P TIMING SPECIFICATION MODE AT PRODUCTION MODE 1 MODE 2 RESOLUTION 738 X 414 1600 X 1200 CLOCK 28.322 MHz 202.500 MHz HORIZONTAL H-FREQ 31.469 kHz 93.750 kHz usec usec H. TOTAL 31.777 10.667 H. BLK 5.720 2.765 H. FP 0.318 0.316 H.

  • Page 6: Table Of Contents

    CPD-E400/E400E/E400P TABLE OF CONTENTS Section Title Page 1. GENERAL ..............1-1 2. DISASSEMBLY 2-1. Cabinet Removal ..........2-1 2-2. Shield (EMI, Video), Side Cover (L and R) Removal ......2-1 2-3. A Board Removal ..........2-2 2-4. Rear Shield Complete Assy, D Board Removal ..........

  • Page 7: General

    SECTION 1 The operating instructions mentioned here are partial abstracts from the Operating Instruction Manual. The page numbers of GENERAL the Operating Instruction Manual remain as in the manual. Use of the tilt-swivel Precautions Identifying parts and controls This monitor can be adjusted within the angles shown below. To find the center of the monitor’s turning radius, align the center of See the pages in parentheses for further details.
  • Page 8 Step 2: Connect the power cord Step 3: Turn on the monitor and x Connecting to a Macintosh or compatible Setup computer computer With the monitor and computer switched off, first connect the power cord to the monitor, then connect it to a power outlet. First turn on the monitor, then turn on the computer.
  • Page 9 Selecting the on-screen menu x Using the control button 6 CONV (page 12) Customizing Your Monitor CONVERGENCE language (LANG) Selects the CONV menu to adjust Display the main MENU. the picture’s horizontal and vertical You can make numerous adjustments to your monitor using the Press the center of the control button to display the main convergence.
  • Page 10 Adjusting the shape of the picture Adjusting the color of the picture Adjusting the brightness and Adjusting the centering of the (GEOM) (COLOR) contrast picture (CENTER) The COLOR settings allow you to adjust the picture’s color Brightness and contrast adjustments are made using a separate This setting is stored in memory for the current input signal.
  • Page 11 Locking the controls Adjusting the convergence (CONV) Additional settings (OPTION) Helpful hints and information To protect adjustment data by locking the controls, first (HELP) move the control button m/M to select (CONTROL The CONV settings allow you to adjust the quality of the picture You can manually degauss (demagnetize) the monitor, adjust the LOCK).
  • Page 12 THIN HORIZONTAL LINE Resetting the adjustments Technical Features Troubleshooting The lines that appear on your screen are damper wires. See page 15 for more information about the damper wires. This monitor has the following three reset methods. Use the Before contacting technical support, refer to this section. RESET button to reset the adjustments.
  • Page 13 MANUF ACTURED : 1 9 9 9 - 5 2 from among the Sony monitors in the Windows 95/98 monitor selection screen. If using a Macintosh system • Check that the Macintosh adapter and the video signal cable are properly connected (page 6).

  • Page 14: Specifications

    Count the number of seconds between orange flashes of the 1 (power) indicator and inform your authorized Sony dealer of the monitor’s condition. Be sure to note the model name and serial number of your monitor. Also note the make and...

  • Page 15: Disassembly

    CPD-E400/E400E/E400P SECTION 2 DISASSEMBLY 2-1. CABINET REMOVAL Push in the tip of a screwdriver about 5mm to unlock the two claws. Cabinet Cabinet Two claws Bezel assembly Bezel assembly Cabinet Two screws (+BVTP 4 x 16) Two claws EMI shield (Upper) 2-2.

  • Page 16: A Board Removal

    CPD-E400/E400E/E400P 2-3. A BOARD REMOVAL A board CN306 CN311 CN303 CN309 Three screws (+BVTT 3 x 8) CN305 Screw (+BVTT 4 x 8) Cable stopper Two screws 2-4. REAR SHIELD COMPLETE ASSY, (+BVTP 3 x 8) D BOARD REMOVAL Screw (+P 3.5 x 20) N board Three screws...

  • Page 17: Service Position

    CPD-E400/E400E/E400P 2-5. SERVICE POSITION A board D board AC inlet 2-6. H BOARD REMOVAL Before removing the bezel assembly, secure the picture tube shield at the positions shown with the arrow (diagonal two places) to prevent the picture tube Four screws (Tapping screw (5)) from falling.

  • Page 18: Picture Tube Removal

    CPD-E400/E400E/E400P 2-7. PICTURE TUBE REMOVAL Four screws (Tapping screw (5)) Anode cap A board 2pin Neck assembly CN11 Three connectors Deflection yoke Picture tube Bezel assembly CN801 • REMOVAL OF ANODE-CAP NOTE: Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield or carbon painted on the CRT, after removing the anode.

  • Page 19: Harness Location

    CPD-E400/E400E/E400P 2-8. HARNESS LOCATION H board CN2001 Picture tube Degaussing coil CN11 N board CN1004 CN1003 CN1002 CN701 CN702 Side cover (L) CN603 D board CN904 CN600 AC inlet Rear shield CN313 CN302 CN310 CN306 CN301 CN311 CN303 A board...

  • Page 20: Safety Related Adjustment

    CPD-E400/E400E/E400P SECTION 3 SAFETY RELATED ADJUSTMENT When replacing or repairing the shown below table, the b) High Voltage Hold-Down Function Check following operational checks must be performed as a + 0.00 1) Apply the voltage 21.1 VDC between D912 cath- –...

  • Page 21: Adjustments

    CPD-E400/E400E/E400P SECTION 4 ADJUSTMENTS • Landing Rough Adjustment 13. Using two wedges, adjust vertical pins so as to attain a=b as 1. Enter the full white signal. (or the full black dots signal). shown below. Further, insert two wedges as shown in the 2.
  • Page 22 CPD-E400/E400E/E400P Connect the communication cable of the computer to the connector located on the D board on the monitor. Run the service software and then follow the instruction. 1-690-391-21 A-1500-819-A 3-702-691-01 Interface Unit Connector Attachment IBM AT Computer To BUS CONNECTOR as a Jig D-sub mini Din...

  • Page 23: Diagrams

    SECTION 5 DIAGRAMS 5-1. BLOCK DIAGRAMS CN310 CN311 (VIDEO AMP, RGB OUT) DDC SCL DDC SCL DDC SDA DDC SDA TO FBT HC FC IC001 IC002 RGB PRE-AMP RGB OUT CN313 CN315 CN316 BLUE1 B IN B OUT B. IN B.
  • Page 24 µ-COM, CY, DEFLECTION , [E400/E400E] POWER, H DEF, HV CN603 D625 LF602 S601 AC IN CN600 F601 T602 AC RECT :LFT :SRT AC L L601 200V TH600 IC604 AC H [E400P] 12V REG IC603 SW REG CONT RY602 IC701 CY AMP TH601 CN610 RY601...

  • Page 25: Frame Schematic Diagram

    5-2. FRAME SCHEMATIC DIAGRAM 5-3. CIRCUIT BOARDS LOCATION B GND1 BLUE1 CN313 G GND1 GREEN1 R GND1 VIDEO CABLE RED1 VIDEO AMP, RGB OUT CN310 PICUTURE TUBE DDCSCL CN309 CN311 CN306 VIDEO CABLE CN305 DDCSDA CN301 CPU GND1 :S-MICRO :S-MICRO :S-MICRO :S-MICRO FOCUS1 FOCUS2...

  • Page 26: Schematic Diagrams And Printed Wiring Boards

    VIDEO AMP RGB OUT 5-4. SCHEMATIC DIAGRAMS AND PRINTED — A BOARD — WIRING BOARDS Note: Part Replaced ([) • All capacitors are in µF unless otherwise noted. (pF: µµF) HV ADJ RV901 Capacitors without voltage indication are all 50 V. •...

  • Page 27: Schematic Diagram Of A Board

    • A BOARD WAVEFORMS (1) Schematic Diagram of A Board 4.16 Vp-p (H) 4.16 Vp-p (H) 4.08 Vp-p (H) 49.8 Vp-p (H) 49.8 Vp-p (H) 48.8 Vp-p (H) 49.8 Vp-p (H) 49.8 Vp-p (H) 48.8 Vp-p (H) 1.78 Vp-p (8 MHz) CN315 R351 CN316...

  • Page 28: Schematic Diagrams Of D (A,B,C) Board

    (2) Schematic Diagrams of D (a, b, c) Board TO A BOARD TO A BOARD TO H BOARD TO A BOARD CN311 CN306 CN2001 TO ECS CN309 3 - 8 PIN CN701 CN1002 CN1003 CN1004 CN1001 :S-MICRO :S-MICRO :S-MICRO JR603 R1016 :CHIP STBY...
  • Page 29 #4 D - b b BOARD * MARKS LIST Ref. No. CPD-E400/ CPD-E400P E400E C607 1p/ 10V C650 C614 0.01 100p 500V ✱ C639 0.47/ 250V L601 D615 12V-2 R653 12V-2 ✱ UF4007G23 C501 D607 MA111-TX C557 R503 C609 Q502 4700p F:CHIP :CHIP...
  • Page 30 • D-c BOARD • D BOARD SEMICONDUCTOR LOCATION WAVEFORMS Q704 – D628 – Q705 – D629 IC401 Q706 – D630 – IC501 Q901 – D634 – D901 MA111-TX IC502 D635 – Q902 – R901 R902 C901 C902 IC503 Q903 D701 –...
  • Page 31 µ-COM, CY, DEFLECTION, POWER, H DEF, HV — D BOARD — NOTE: The circuit indicated as left contains high voltage of over 600 Vp-p. Care must be paid to prevent an electric shock in inspection or repairing. 5-17 5-18...

  • Page 32: Schematic Diagrams Of N, H Boards

    USER CONTROL (3) Schematic Diagrams of N, H Boards — N BOARD (Conductor Side) — — N BOARD (Component Side) — V.FBP HSYNCO R829 R830 PLL LOCK R831 R866 :CHIP :CHIP :CHIP FB809 :CHIP C827 CN801 6.3V R864 Q805 :CHIP H FBP 2SA1037K H SHAPE...

  • Page 33: Semiconductors

    5-5. SEMICONDUCTORS BA00AST-V5 CXD9522S FS5KM-16A 2SA1175-HFE BA05ST-V5 MC13289 FS5KM-18A-AY 2SA1309A-QRSTA H8D2972 IRFI9634G-LF35 2SC2459-GR-TPE4 LA6500-FA 2SK3265 (LB2SONY) 2SC2784 2SC2785-HFE 2SC3311A-QRSTA TOP VIEW TOP VIEW 2SC3311A-RTA 32 pin DIP 24 pin DIP LETTER SIDE CXD9523S/JCN (Ver. 1.2) PQ12RD8S BA05T IRFU110 LD1117S33TR IRFU110A TOP VIEW 2SC3209LK 2SC3209LK-TP...
  • Page 34 2SK2098-01MR-F119 EGP10DPKG23 D2L40-TA 1PS226-115 ERB38-06V1 HZS182-TE HZS9.1NB2 HSS82 MTZJ-T-77-18 MTZJ-T-77-15B MTZJ-T-77-5.6B MTZJ-T-77-4.7B MTZJ-T-77-6.2 NNCD5.6A-T1 RGP02-17EL-6433 MTZJ-4.7C MTZJ-6.2B RGP02-17PKG23 RGP10DG23 RD10ES-T1B2 UF4007G23 RD10ESB2 RD15ES-B2 1N4148S-26TP 1SS367-T3SONY RD16ES-B3 RD16ES-T1B2 BT149G-412-OT359 1SS376TE-17 RD18ES-B2 TL1431CZ-AP CATHODE RD18ESB ANODE RD4.7ES-T1B2 RD4.7ESB2 RD5.1ES-B2 RD5.1ES-T1B2 RD5.6ESB2 CATHODE RD8.2ES-B2 ANODE RD8.2ES-T1B2...

  • Page 35: Exploded Views

    CPD-E400/E400E/E400P SECTION 6 EXPLODED VIEWS • Items with no part number and no • Items marked " * " are not stocked since The components identified ! marked are description are not stocked because they they are seldom required for routine critical for safety.

  • Page 36: Picture Tube

    4-046-797-01 SCREW (3X12), (+) BVTP * 4-061-996-11 CUSHION 4-044-932-31 EMBLEM (NO.8), SONY [E400] 4-071-155-01 BUTTON, MENU [E400] 4-044-932-11 EMBLEM (NO.8), SONY [E400E, E400P] 4-204-970-01 BUTTON, MENU [E400E, E400P] 4-365-808-01 SCREW (5), TAPPING [E400] * A-1372-801-A H BOARD, COMPLETE [E400] 4-203-648-01 SCREW (5), TAPPING [E400E, E400P]...

  • Page 37: Packing Materials

    CPD-E400/E400E/E400P 6-3. PACKING MATERIALS The components identified ! marked are critical for safety. 105 106 107 108 Replace only with the part number specified. Les composants identifiés par la marque ! sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.

  • Page 38: Electrical Parts List

    CPD-E400/E400E/E400P CPD-E400/E400E/E400P ¡ ¡ Les composants identifiés par la marque The components identified marked are SECTION 7 sont critiques pour la sécurité. critical for safety. Ne les remplacer que par une pièce portant Replace only with the part number specified. ELECTRICAL PARTS LIST le numéro spécifié.
  • Page 39 CPD-E400/E400E/E400P ¡ ¡ Les composants identifiés par la marque The components identified marked are sont critiques pour la sécurité. critical for safety. Ne les remplacer que par une pièce portant Replace only with the part number specified. le numéro spécifié. REF.NO.
  • Page 40 CPD-E400/E400E/E400P ¡ ¡ Les composants identifiés par la marque The components identified marked are sont critiques pour la sécurité. critical for safety. Ne les remplacer que par une pièce portant Replace only with the part number specified. le numéro spécifié. REF.NO.
  • Page 41 CPD-E400/E400E/E400P ¡ ¡ Les composants identifiés par la marque The components identified marked are sont critiques pour la sécurité. critical for safety. Ne les remplacer que par une pièce portant Replace only with the part number specified. le numéro spécifié. REF.NO.
  • Page 42 CPD-E400/E400E/E400P ¡ ¡ Les composants identifiés par la marque The components identified marked are sont critiques pour la sécurité. critical for safety. Ne les remplacer que par une pièce portant Replace only with the part number specified. le numéro spécifié. REF.NO.
  • Page 43 CPD-E400/E400E/E400P ¡ ¡ Les composants identifiés par la marque The components identified marked are sont critiques pour la sécurité. critical for safety. Ne les remplacer que par une pièce portant Replace only with the part number specified. le numéro spécifié. REF.NO.
  • Page 44 CPD-E400/E400E/E400P ¡ ¡ Les composants identifiés par la marque The components identified marked are sont critiques pour la sécurité. critical for safety. Ne les remplacer que par une pièce portant Replace only with the part number specified. le numéro spécifié. REF.NO.
  • Page 45 CPD-E400/E400E/E400P ¡ ¡ Les composants identifiés par la marque The components identified marked are sont critiques pour la sécurité. critical for safety. Ne les remplacer que par une pièce portant Replace only with the part number specified. le numéro spécifié. REF.NO.
  • Page 46 CPD-E400/E400E/E400P ¡ ¡ Les composants identifiés par la marque The components identified marked are sont critiques pour la sécurité. critical for safety. Ne les remplacer que par une pièce portant Replace only with the part number specified. le numéro spécifié. REF.NO.
  • Page 47 CPD-E400/E400E/E400P ¡ ¡ Les composants identifiés par la marque The components identified marked are The components identified by [ in this sont critiques pour la sécurité. critical for safety. manual have been carefully factory- Ne les remplacer que par une pièce portant Replace only with the part number specified.
  • Page 48 CPD-E400/E400E/E400P ¡ ¡ Les composants identifiés par la marque The components identified marked are sont critiques pour la sécurité. critical for safety. Ne les remplacer que par une pièce portant Replace only with the part number specified. le numéro spécifié. REF.NO.
  • Page 49 R828 1-216-667-11 METAL CHIP 4.7K 0.5% 1/10W <DIODE> R829 1-216-049-91 RES,CHIP 1/10W R830 1-216-049-91 RES,CHIP 1/10W D802 8-719-049-09 DIODE ISS367-T3 SONY R831 1-216-033-00 RES,CHIP 1/10W R832 1-216-025-91 RES,CHIP 1/10W <FERRITE BEAD> R833 1-216-651-11 METAL CHIP 0.5% 1/10W R834 1-216-647-11 METAL CHIP 0.5% 1/10W...
  • Page 50 CPD-E400/E400E/E400P ¡ ¡ Les composants identifiés par la marque The components identified marked are sont critiques pour la sécurité. critical for safety. Ne les remplacer que par une pièce portant Replace only with the part number specified. le numéro spécifié. REF.NO.
  • Page 51 Replace only with the part number specified. le numéro spécifié. REF.NO. PART NO. DESCRIPTION REMARK REF.NO. PART NO. DESCRIPTION REMARK Sony Corporation English Computer Display DIvision Company 2000LL05252-1 9-978-664-02 Computer Display DIV. Printed in Japan  2000.12 – 62 –...

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