Page 1: Service Manual
FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLc-XM150L PLc-XM150 PLc-XM100L PLc-XM100 U.S.A, Canada, Europe, U.K, Asia original Version chassis No. KA8-XM150L00 PLC-XM150L / PLC-XM100L KA8-XM15000 * Projection lens is optional. KZ5-XM100L00 KZ5-XM10000 Match the Chassis No. on the rating label of the projector with the Chassis No.
Page 2: Table Of Contents
Contents SERVICE MANUAL ............1 No Power (Fan control) ..........68 Contents ................ No Power (Lamp control) ......... 69 Safety Instructions ............3 Temperature Abnormality ......... 70 Safety Precautions ............. 3 No Picture ..............71 Product Safety Notice ..........3 No Sound ..............
Page 3: Safety Instructions
Safety Instructions Safety Precautions WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line ( ) in the schematic diagram.
Page 4: Specifications
Projector Type Multi-media Projector Dimensions (W x H x D) PLC-XM100L/PLC-XM150L: 19.5” x 6.46” x 14.61” (489.5 mm x 164.0 mm x 371.1 mm) PLC-XM100/PLC-XM150 : 19.5” x 6.46” x 17.1” (489.5 mm x 164.0 mm x 434.8 mm) Net Weight PLC-XM100L/PLC-XM150L: 19.6 lbs (8.9 kg)
Page 5: Circuit Protections
Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the pro- jector, it will automatically turn off by operating one of the following protection circuits. Fuse A fuse is located inside of the projector. When the POWER indicator is not lighting, the fuse may be opened.
Page 6: Mechanical Sensor Switches (Sw901, Sw1891)
Circuit Protections Mechanical sensor switches (SW901, SW1891) Led indicators This projector provides mechanical sensor switches, the one is for filter car- tridge switch (SW1891) and the other one is for lamp cover switch (SW901). The filter cartridge switch detects whether the filter cartridge is installed cor- rectly.
Page 7: Temperature Sensors, Wind Sensors
Circuit Protections Temperature sensors, wind sensors The projector provides temperature sensor ICs, 1 thermistor, and 1 wind sensor on the intake duct. These devices are monitoring the surrounding temperature of the lamp, panel and intake duct, and the wind sensor is monitoring airflow passed through the air filter in the intake duct.
Page 8: Power Failure And Fan Lock Detection
Circuit Protections Power failure and fan lock detection The projector provides the detection circuits of the power failure and the fan lock. When the detection circuit detects an error at the power supply line or at the fan operation circuit, the projector will turn into the standby mode to protect the other circuits defective.
Page 9: Maintenance
Maintenance Replacing the Filter Cartridge Filter prevents dust from accumulating on the optical elements inside the projector. Should the filter becomes clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector.
Page 10: Resetting The Filter Counter
Maintenance Resetting the Filter Counter Be sure to reset the Filter counter after replacing the filter Filter counter cartridge. Filter counter 150 H Press the MENU button to display the On-Screen Menu. Timer 400 H Use the Point ed buttons to select Setting and then Filter counter reset Scrolls remaining 9 Scroll(s)
Page 11: Lamp Replacement
Allow a projector to cool for at least 45 minutes before you open the Lamp cover. The inside of the projector can become very hot. New Lamp order rePLAceMeNt LAMP Model PLc-XM150/PLc-XM150L PLc-XM100/PLc-XM100L type No. PoA-LMP136 PoA-LMP137 Service Parts No.
Page 12: How To Check Lamp Used Time
Maintenance How to check Lamp Used Time The LAMP REPLACE indicator will light yellow when the total lamp used time (Corresponding value) reaches 3,000 hours. This is to indicate that lamp replacement is required. The total lamp used time is calculated by using the below expression, Total lamp used time (Corresponding value) = eco + normal x 1.5...
Page 13: Quick Maintenance
Maintenance Quick maintenance This projector provides a cabinet prism cover on the cabinet top to enhance the service maintenance. This enables service personnel to align the optical adjustment or replace the optical parts without disassembly the cabinet top. Loosen a screw-A on the lamp cover and slide it to open (Fig.
Page 14: Lens Installation
Maintenance Lens Installation When replacing the lens or using an optional lens, install the lens by following the instructions below. removing the lens Shift the lens to the center position by using the Lens Release button Lens shift function. Turn off the projector and unplug the AC power cord.
Page 15: Using The Lens Antitheft Screw
Maintenance Using the Lens Antitheft screw This projector provides a Lens antitheft screw to protect the projection lens stolen from a suspicious person. Mount the Lens antitheft screw by following the instructions below. Mounting the Lens antitheft screw Loosen a screw-A on the lamp cover and slide it to Lamp cover open (Fig.
Page 16: Cleaning
Maintenance Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.
Page 17: Security Function Notice
Security Function Notice This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the projector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.
Page 18: Mechanical Disassembly
Mechanical Disassembly Mechanical disassembly flow chart Mechanical disassembly should be made by following procedures chart. Screws Expression Following steps show the basic procedures, therefore unnecessary step may (Type ) mm Diameter x Length be ignored. T type M Type Caution: The parts and screws, and the wiring method of the leads and ferrite cores should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety.
Page 19: Cabinet Top Removal
Mechanical Disassembly Mechanical disassembly 1. Lamp cover and Prism cover removal 1. Loosen 1 screw-A and remove the Lamp cover upward off. . Loosen 1 screw-B and remove the Prism cover by sliding it in the arrow direction. Lamp cover Prism cover 1-1.
Page 20 Mechanical Disassembly 2. Fan (FN905) AND Main board removal 1. Remove 1 screw-A (M3x8) and 3 screws-B (T3x8) to take the Fan (FN905) upward off. . Remove 10 sccrews-C(M3x8) to take the Main board shield top off. 3. Remove screws-D(M3x8) and 8 hex-screws E and 1 screws-F(M3x8) and then remove the main board.
Page 21 Mechanical Disassembly 4. Shutter, Net Joint and Sensor C board removal 1. Loosen 1 screw-A and pull the shutter assy upward. . Remove 1 screw-B (T3x6) to take the Sensor C board off. 3. Remove 1 screw-C (T3x8) to take the Lamp Cover Switch (SW901) off. 4.
Page 22: Projection Lens Removal
Mechanical Disassembly 6. Projection Lens removal 1. Press and hold the Lens release button and turn the Projection Lens coun- terclockwise until it stops and put it out slowly. Projection lens Lens release button 7. Optical Unit removal 1. Remove screws-A (T3x8) to take the Lens Cover Top upward off. .
Page 23 Mechanical Disassembly 7-1. Lens Shift assy removel 1. Remove 4 screws-A (M3x8) to take the Lens Shift assy off. . Remove 4 screws-B (M3x14) to take the Lens Mount off. Lens mount Lens shift assy Optical unit assy 8. Power Box and Thermal SW (SW902) removal 1.
Page 24 Mechanical Disassembly 8-1. Power Box disassembly and Fan (FN901) removal 1. Remove 1 screw-A (M4x8) and 3 screws-B(M3x8) and remove the Ballast shield top. . Remove screws-C (M3x8) to take the Holder. Unhook the 4 hooks-D and take the Ballast board off. 3.
Page 25 Mechanical Disassembly 10. A/V Board Assy removal 1. Remove the Filter Cover by pulling it outside. . Remove 4 screws-A (T3x8) and 1 screw-B (M3x8) and pull the Filter Box assy upward off. Filter cover Filter box assy t3x8 t3x8 t3x8 t3x8 x2 FIlter...
Page 26 Mechanical Disassembly 12. Fans (FN906, FN907, FN911) and Speaker removal 1. Remove 3 screws-A (T3x1) and remove fans. . Remove screw-B (T3x8) to take the Lens Cover Bottom upward. 3. Remove screws-C (T3x8) to take the Speaker box off. t3x8 t3x8 Speaker...
Page 27: Optical Parts Disassembly
Optical Parts Disassembly Before taking these procedures, remove the cabinet top, Main board assy, shutter assy referring to the chapter "Me- chanical Disassembly". 1. LCD Panel/Prism Assy removal 1. Open the Prism Cover. . Loosen 3 screws-D and pull the Panel/Prism assy upward. Panel/Prism assy * Note on handling the Lcd Panel/Prism Assy LCD Panel, Polarized glasses are very sensitive parts.
Page 28 Optical Parts Disassembly 2. Polarized Glass-in removal 1. Remove screws-E (M.5x6) each on the Polarized glass assy and re- move the stoppers, and pull the Polarized Glass assy upward. Polarized glass assy Polarized glass-in (R) Film attached side comes to this side Point marker Point marker Polarized glass-in (G) *...
Page 29 Optical Parts Disassembly 3. PBS and Integrator Lens Assy removal 1. Remove screws-A (M3x14) and pull the PBS and Integrator lens assy upward. M2.5x6 M2.5x6 PBS and Integrator lens assy Stopper Stopper Stopper Integrator lens-out Integrator lens-in top view of PBS and Integrator lens assy Cutting corner Rugged surface Integrator lens-out...
Page 30: Condenser Lens Assy Removal
Optical Parts Disassembly 4. Condenser Lens Assy removal 1. Remove screws-A (M.5x6) and pull the Condenser Lens Assy upward. Condenser lens Flat surface assy side M2.5x6 M2x4 Condenser M2x4 lens Stopper 5. Optical Parts in the Optical Unit removal 1.
Page 31 Optical Parts Disassembly 5-1. Mirror(B) Assy and Relay Lens(In) Assy removal 1. Remove screws-A (M.5x6) and pull the Mirror(B) assy upward off. . Remove 1 screw-B (M.5x6) and 1 screw-C (Mx4), and pull the Relay lens(In) assy upward off. Relay lens(In) assy Mirror(B) assy...
Page 32 Optical Parts Disassembly 5-2. Optical Parts in the Optical Unit When mounting or assembling the optical parts in the optical unit, the parts must be mounted in the specified location and direction as shown in the figure below. Marking behind the mirror Marking behind the mirror...
Page 33: Adjustments
Adjustments Adjustments after Parts Replacement ● : Adjustment necessary ❍ : Check necessary disassembly / replaced Parts condesner lens / Lcd/ Polarized Fans relay lens Power Board Main Board Prism Assy Glass Wind Sensor / Integrator lens Optical axis adjustment ●...
Page 34: Service Adjustment Menu Operation
Adjustment Service Adjustment Menu Operation to enter the service mode To enter the “Service Mode”, press and hold the MeNu and SeLect button for more than 3 seconds, or press and hold the MeNu button on the remote control for more than 0 seconds. The service menu appears on the screen as follows.
Page 35: Optical Adjustment
Optical Adjustment WArNING : uSe uV rAdIAtIoN eYe ANd SKIN ProtectIoN durING SerVIcING cAutIoN: to prevent suffer of uV radiation, those adjustments must be completed within 25 minutes. Before Adjustment Each adjustment requires hex wrenches and slot screw- drivers. Move the projection lens position to center by pressing the LENS button for more than 5 seconds.
Page 36: Optical Axis Adjustment
Optical Adjustment 1. Optical axis adjustment Select the internal test pattern signal “All white” from the projector’s menu “Menu -> Setting -> Test pattern”. 1-1. condenser lens adjustment-1 Loosen screws and 1 screws Move the condenser lens to display the color shading on the top/bottom and left/right of the screen.
Page 37 Optical Adjustment 1-2. Mirror (B) adjustment Loosen 1 screw and 1 screws Move the Mirror-B to disappear the color band (Yellow/Magenta) on the top/bottom and left/roght of the screen. 1) Insert a slot driver into the slot and turn it to move the image vertically as shown in Fig.1-4.
Page 38 Optical Adjustment 1-3. relay lens (r) adjustment Loosen 1 screw and 1 screw Move the Relay lens (R) so that the color shading appeared on the top/bot- tom and left/right of the screen becomes the same width. 1) Insert a slot driver into the slot and turn it to move the image horizon- tally as shown in Fig.1-5, ) Insert a slot driver into the slot...
Page 39: Condenser Lens Adjustment
Optical Adjustment 1-4. condenser lens adjustment-2 Move the condenser lens to remove the color shading on the top/bottom or left/right of the screen. 1) Insert a slot driver into the slot and turn it to move the image horizon- tally as shown in Fig.1-5. ) Insert a slot driver into the slot and turn it to move the image vertically as shown in Fig.1-6.
Page 40: Contrast Adjustment
Optical Adjustment 2. Contrast adjustment Select the internal test pattern signal “All black” from the projector’s menu “Menu -> Setting -> Test pattern”. Turn the lever of polarized glass to obtain the darkest brightness and proper black color uniformity on the screen. * This adjustment should be taken in order of G-panel, R-panel and B-panel.
Page 41: Electrical Adjustments
Electrical Adjustments Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. Before taking these adjustments, turn the projector for more than 10 minutes to sta- bilize the operation.
Page 42: Output Voltage Adjustment
Electrical Adjustment c PC Auto calibration z Output Voltage adjustment Input mode Computer mode (Input 1 RGB) After replacing the Power Board, perform the Output Input signal 16-step gray scale computer signal voltage adjustment as follows. 1. Enter the service mode. 1.
Page 43 Electrical Adjustment PC, Video, Component Manual adjustment When the PC, Video or Component Auto Calibration fails, take the following manual adjustment instead of auto calibration. [1] Manual adjustment (Pc) [3] Manual adjustment (Video) Input mode Computer mode (Input 1 RGB) Input mode Video mode (Input 3 Video) Input signal...
Page 44: White Balance Adjustment
Electrical Adjustment n Common Voltage adjustment . White Balance adjustment Input mode Computer mode (Input 1 RGB) Input mode Computer mode (Input 1 RGB) Input signal 50%-RGB pattern computer signals Input signal 16-step gray scale computer signal or 16-step gray scale computer sig- 1.
Page 45: Test Points And Locations
Electrical Adjustment Test Points and Locations MAIN BoArd TPFN11 TP561 TPFN2 TPFN11 TPFN2 TPFN3 TPFN4 K35G TP531 TPFN6 IC2301 IC401 IC301 TPFN1 TPFN5 TPFN5 PoWer BoArd IC651 T601 VR601 VR601 T652 -45-...
Page 46: Electrical Adjustment
Electrical Adjustment Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “✻” are required to readjust fol- lowing to the “Electrical adjustments”. Other items should be used with the initial data value.
Page 47 Electrical Adjustment Grp / No. Item Function Range Initial Note Noise Region 2 <NSREGIONY2> / <NSREGIONUV2> 0 - 1023 Noise Gain Level <NSFILTERY**> / <NSFILTERUV**> 0 - 255 2:2pull down setting 22Film Mode Sensitivity Film Detection Sensitivity <FILMSTVT22> 1 - 5 22Film Mode Threshold Low <FILMTHRD22A>...
Page 48 Electrical Adjustment Grp / No. Item Function Range Initial Note CLK_SHIFT_STATUS REGISTER_STATUS CXA7009R G SIG Center 0 ~ 63 B SIG Center 0 ~ 63 R SIG Center 0 ~ 63 G Gain Control 0 ~ 255 B Gain Control 0 ~ 255 R Gain Control 0 ~ 255...
Page 49 Electrical Adjustment Grp / No. Item Function Range Initial Note ENB_U 0 ~ 1023 ENB_D 0 ~ 1023 CLR_U 0 ~ 1023 CLR_D 0 ~ 1023 VCKP 0 ~ 2047 VCKPD 0 ~ 2047 1344 VSTP 0 ~ 255 DFT_ON 0 ~ 1 HPC_R_DAT0 0 ~ 8191...
Page 50 Electrical Adjustment Grp / No. Item Function Range Initial Note CSC_R_GP1 0 ~ 511 CSC_R_GP2 0 ~ 511 CSC_R_GP3 0 ~ 511 CSC_R_GP4 0 ~ 511 CSC_R_GP5 0 ~ 511 CSC_R_GP6 0 ~ 511 CSC_R_GP7 0 ~ 511 CSC_R_GP8 0 ~ 511 CSC_G_GP1 0 ~ 511 CSC_G_GP2...
Page 51 0: 19200bps 1: 9600bps 0 - 1 CABLE SW Long Cable 0: Disable 1: Enable 0 - 1 0: Disable (Sanyo Serial Command Enable) PW Debug Command Enable 0 - 1 1: Enable (PW Debug Mode) Device Refresh Disable 0: Enable 1: Disable...
Page 52 Electrical Adjustment Grp / No. Item Function Range Initial Note DIMMER_LEVEL_AUTO Current Y Level (Read only) DIMMER_LEVEL_NORMAL Dim Level at Normal 0 - 15 DIMMER_LEVEL_ECO Dim Level at Eco 0 - 15 VOLTAGE_LEVEL Lamp Voltage (Read only) Projector Error Log Warning_Log_1 Latest Error log 0 - 32767...
Page 53 Electrical Adjustment Grp / No. Item Function Range Initial Note Flow Clog Threshold 2 Flow Sensor Clogged Threshold No.2[ADC] 0 - 1023 Flow Clog Threshold 3 Flow Sensor Clogged Threshold No.3[ADC] 0 - 1023 Flow Clog Threshold 4 Flow Sensor Clogged Threshold No.4[ADC] 0 - 1023 Flow Clog Threshold 5 Flow Sensor Clogged Threshold No.5[ADC]...
Page 54 Electrical Adjustment Grp / No. Item Function Range Initial Note Filter 1st Cartridge Scroll Factor 3 0 - 255 Filter 1st Cartridge Scroll Factor 4 0 - 255 1st Filter Cartridge Scrolling Factor at N times Scrolling (N:1-10) Filter 1st Cartridge Scroll Factor 5 0 - 255 0: Manual Scrolling with OSD Menu Filter 1st Cartridge Scroll Factor 6...
Page 55 Electrical Adjustment Grp / No. Item Function Range Initial Note (XM150) Fan Temp Error Setting (Memorized) Normal Ceiling Bottom Temp A Warning (Normal) Temp A (Room) to judge the Temp Error at Normal 30-100 Temp B Warning (Normal) Temp B (Lamp) to judge the Temp Error at Normal 30-100 Temp C Warning (Normal) Temp C (Panel) to judge the Temp Error at Normal...
Page 56 Electrical Adjustment Grp / No. Item Function Range Initial Note Eco Fan Control Min Temp 20-100 Temp Sensor Control Start/End Temp at Eco Eco Fan Control Max Temp 20-100 Eco Fan1 Min 0000-9990 Eco Fan1 Max 0000-9990 Eco Fan2 Min 0000-9990 Eco Fan2 Max 0000-9990...
Page 57 Electrical Adjustment Grp / No. Item Function Range Initial Note (XM100) Fan Start/Cooling Setting Fan1 Initial Volt 0-255 Fan2 Initial Volt 0-255 Fan3 Initial Volt 0-255 Fan4 Initial Volt Fan Start Voltage (0.1V) 0-255 Fan5 Initial Volt 0-255 Fan6 Initial Volt 0-255 Fan7 Initial Volt 0-255...
Page 58 Electrical Adjustment Grp / No. Item Function Range Initial Note Auto Calibration (CVBS/SVIDEO) PW392-AFE MDL <10bits> Y Image Area Start X Y Image Area H Start 0 - 1000 Y Image Area Start Y Y Image Area V Start 0 - 1000 Image Area H WIDTH Image Level Acq.
Page 59 Electrical Adjustment Grp / No. Item Function Range Initial Note H Back Porch 0 - 4095 V Back Porch 0 - 4095 Disp Line 0 - 4095 SCART(480i) Total Dots 0 - 4095 Disp Dots 0 - 4095 H Back Porch 0 - 4095 V Back Porch 0 - 4095...
Page 60 Electrical Adjustment Grp / No. Item Function Range Initial Note H Back Porch 0 - 4095 V Back Porch 0 - 4095 Disp Line 0 - 4095 Clamp 0 - 255 Clamp Width 0 - 255 YCbCr (1080i - 60) Total Dots 0 - 4095 2200...
Page 61 Electrical Adjustment Grp / No. Item Function Range Initial Note Total Dots 0 - 4095 2750 Disp Dots 0 - 4095 1874 H Back Porch 0 - 4095 V Back Porch 0 - 4095 Disp Line 0 - 4095 1052 Clamp 0 - 255 Clamp Width...
Page 62 Electrical Adjustment Grp / No. Item Function Range Initial Note RGB Video (720P - 60 ) Total Dots 0 - 4095 1650 Disp Dots 0 - 4095 1248 H Back Porch 0 - 4095 V Back Porch 0 - 4095 Disp Line 0 - 4095 Clamp...
Page 63 Electrical Adjustment Grp / No. Item Function Range Initial Note Clamp 0 - 255 Clamp Width 0 - 255 RGB Video (1080PSF - 30) Total Dots (Read only) 0 - 4095 2200 Disp Dots 0 - 4095 1882 H Back Porch 0 - 4095 V Back Porch 0 - 4095...
Page 64: Troubleshooting
Troubleshooting Chassis over view -64-...
Page 65: No Power
Troubleshooting No Power The POWER and LAMP indicators do not light The LAMP indicator lights and LAMP REPLACE indicator is flashing If the POWER and LAMP indicators are not lighting, check the Fuse (F601) and Thermal switch (SW902) in the primary circuit If the LAMP_SWIN signal is not supplied to the Lamp Ballast, the and SB_5V of standby power supply circuit.
Page 66: No Power (Power Supply)
Troubleshooting No Power (Power supply) SW902 THERMAL PROTECTOR K6R K10A F601 K6AA FUSE LOW POWERED SB_6V SB_5V STANDBY CIRCUIT Q613 Network Standby: H Eco Standby: L RL601 Q612 IC9885 POWER_SW SUB-MICOM <LC87F2G> S16V POWER CONTROL DRIVE CIRCUIT CIRCUIT IC601 IC651 S-6V PC601 CONTROL...
Page 67: No Power (Power Supply)
IC5860 S1.8VPW PW, 1.8V S3.3VPWA S1.8VPWA IC5852 S2.5V_USB USB, I/O EXPANDER Troubleshooting IC5842 S3.3VPW IC5851 S2.6VPW S1.3VREF PW, 2.6V, MEMORY No Power (Power supply) S3.3V_V33PH S3.3VPWA D2385 PF_3.3V_KS IC2391 3.3V_KS KEYSTONE, 3.3V S3.3VAA_KS SW_3.3V_KS S3.3VAB_KS R2380 PF_1.8V_KS IC2371 1.8V_KS S1.8VSK_KS KEYSTONE, 1.8V S1.8VMPLL_KS SW_1.8V_KS...
Page 68: No Power (Fan Control)
Troubleshooting No Power (Fan control) Check that the Fan voltage is correct on S16V each fan. TPFN6 Q7721 L7721 K78F FN906 (PANEL) Q7782 IC7721 FAN_ENB1 K78G Q7722 FN907 (PANEL) FAN_CONT2 K78H FN908 (PANEL) PF_FN906 Q7792 TPFN11 Q7701 L7701 K78L FN911 (PANEL) Q7783 IC7701...
Page 69: No Power (Lamp Control)
Troubleshooting No Power (Lamp control) SW902 THERMAL PROTECTOR A901 K6AA A902 LAMP LAMP POWER LP900 BALLAST COVER SW. SW901 LAMP COVER-SW Check that the LAMP_DC_ON signal is correct. Power: High Q1861 POWER-ON:H LAMP_DC_ON POWER-ON:H IC301 LAMP_SWIN IC1853 Check that the LAMP_SWIN SYSTEM INVERTER PW_MASTER_SDI...
Page 70: Temperature Abnormality
Troubleshooting Temperature Abnormality temperature monitor operation ● to shut down the projector urgently. The temperature monitor system is provided to prevents The CPU checks surrounding temperature of LCD damage of optical components inside a projector from panel (IC1814), Lamp (IC1816) and intake air (IC169). overheat.
Page 71: No Picture
Troubleshooting No Picture -71-...
Page 72: No Sound
Troubleshooting No Sound -7-...
Page 73: Motor Control Problems
Troubleshooting Motor control problems FOCUS FOCUS+ FOCUS+_EX IC5501 FOCUS DRIVE <BA6287> FOCUS- FOCUS-_EX IC5502 BUFFER <74LVC14> ZOOM ZOOM+ ZOOM+_EX IC5521 ZOOM DRIVE <BA6287> ZOOM- ZOOM-_EX IC6501 LENS SHIFT <TC7W53> UP/DOWN LENS_UD_PWM LENS_DOWN IC6502 UP/DOWN DRIVE <BA6920> LENS_UD_SW LENS_UP IC6551 INVERTER LENS SHIFT IC4801 <TC74ACT>...
Page 74: Bus Control
Troubleshooting Bus control DSub15 -74-...
Page 75: Led Drive & Rc Control
Troubleshooting LED drive & RC control -75-...
Page 76: Indicators And Projector Condition
Troubleshooting Indicators and Projector Condition Check the indicators for the projector condition. the projector is operating normally. Indicators Projector condition WARNING WARNING LAMP POWER LAMP SHUTTER TEMP. FILTER REPLACE green blue orange orange The projector is off. (The AC power cord is unplugged.) The projector is in stand-by mode.
Page 77 Troubleshooting the projector is detecting abnormal condition. Indicators Projector condition WARNING WARNING LAMP POWER LAMP SHUTTER TEMP. FILTER REPLACE green blue orange orange The temperature inside the projector is elevated close to the ❖ abnormally high level. The temperature inside the projector is abnormally high. The projector cannot be turned on.
Page 78 Troubleshooting the projector is detecting abnormal condition. Indicators Projector condition LAMP WARNING WARNING POWER LAMP SHUTTER TEMP. FILTER REPLACE green blue orange orange If the Filter counter reached a time set in the timer setting, a Filter replacement icon (Fig.) appears on the screen and the WARNING FILTER indicator on the top panel lights up.
Page 79: Power Failure Detection System
Troubleshooting Power failure detection system detection of Power failure Projector provides a protection circuit to prevent the secondary failure when the power failure, fans failure or tem- perature failure occurs on the projector. The power failure detection lines "PF_3.3V_AD", "PF_3.3V_KS", etc. are connected to the main power supplies.
Page 80: Power Failure Detection Tree
Troubleshooting Power failure detection tree DETECTION SUPPLIED CIRCUIT LINE NAME ERROR INFO. D5532-D5531 AUDIO SW, 12V PF_12V S16V IC5532 AUDIO I/O ON_5V D592 PF_15.5V_GAM GAMMA, 15.5V IC592 15.5V PANEL, S/H ON_15V D5545 PF_12V_FILTER FILTER, IC5542 S12V FILTER S3.3V D6604 PF_15V_LNS LENS, LENS SHIFT Q6612...
Page 81 Troubleshooting Sensor & detection switches DETECTION LINE NAME ERROR INFO. PF_5V_PJ NETWORK JOINT PJNET, S3.3V FAN CONTROL S16V VOLTAGES FN901 FN901, PF_FN901 PF_FN902 FN902, FN902 PF_FN903 FN903, PF_FN904 FN904, FN905 PF_FN905 FN905, FN906 FN907 FN906&7&8, 13V PF_FN906 FN908 FN909 FN910 FN909&10&11, 13V PF_FN909 FN911...
Page 82: Error Log
Troubleshooting Error Log This projector provides the error history log function. To Item Data Group (Error Code) check the logs, you need to enter the service mode and <- Latest Error select Group No. "0" and Item No. "0" to "49". The error ✻...
Page 83: Diagnosis Of Power Failure With Rs-3C Port
Troubleshooting Diagnosis of Power Failure with RS-232C port This projector provides a function to get the error information of the projector by using the RS-3C serial port for the power failure diagnosis. The further error information of the power failure and fan failure can be found out by using this function. Diagnosis procedure Connect a RS-3C serial cross cable to CONTROL PORT on the projector and serial port on the PC.
Page 84: Serial Control Interface
Troubleshooting Serial Control Interface This projector provides a function to control and monitor the projector's operations by using the RS-3C serial port. Operation Connect a RS-3C serial cross cable to CONTROL PORT on the projector and serial port on the PC. Launch a communication software "Hyper terminal"...
Page 85: Status Read Command
Troubleshooting Status read command Format The command is sent from PC to the projector with the format below; 'CR' [Command] 'CR' Command: one character (refer to the command table below. The projector decodes the command and returns the 'Character string' with the format below; command Function Projector return...
Page 86: Control Port Functions
Control Port Functions System Control I/O Port Functions (PW392, IC301) PORT SIGNAL FUNCTION NOTE HSOUT Horiz. Sync Signal Input LENS_L_POSI_EX Lens Shift Position L Detection Input PW_SDA3 IIC Bus SDA3 KEY11 Key Control Input 11 KEY31 Key Control Input 31 KEY03 Key Control Input 03 IN0HS...
Page 87 Control Port Functions PORT SIGNAL FUNCTION NOTE SCART_G Green Signal Scart Input (Sync On G) Y_IN_PW Y Signal Input (Component) Y_IN_PW Y Signal Input (Component) CB_IN_PW CB Signal Input CR_IN_PW CR Signal Input Horiz. Sync Signal Output 2 ON_5V ON_5V Drive Signal Output Vert.
Page 88 Control Port Functions FPGA (XC3S50A, IC5201) PORT SIGNAL FUNCTION NOTE PW_SCL0 IIC Bus SCL0 PW_SDA0 IIC Bus SDA0 CG_HSYNC Horiz. Sync Signal Input PF_S3.3V Power Failure Detection Input S3.3V PF_3.3V_AD Power Failure Detection Input 3.3V AD SW_PF3.3V PF_3.3V Switch CG_VSYNC Vert.
Page 89: Ic Block Diagrams
IC Block Diagrams ● 74LVC14 <Inverter, IC5502> ● AD8183 <Analog SW, IC2001> -89-...
Page 90 IC Block Diagrams ● BA6287 <Motor Drive Focus, Zoom, Shutter IC5501, IC5521> ● BA6920 <Motor Drive Lens Shift Up/Down, Left/Right, IC6502, IC6521> -90-...
Page 91 IC Block Diagrams ● BA7078 <Sync Separator, IC1011> ● CXA7009 <S&H, IC501, IC531. IC561> -91-...
Page 92 IC Block Diagrams ● CXD3540 <Digital Gamma Correction, IC401> ● FA5502 <P. F Control, IC601> -9-...
Page 93 IC Block Diagrams ● ISL98001 <A/D Converter, IC2201> ● M62393 <DAC,IC7801> -93-...
Page 94 IC Block Diagrams ● NJW1156 <Audio Selector, IC5001> ● NJM2671 <Motor Controller, IC5541> -94-...
Page 95 IC Block Diagrams ● PIC18F67 <PIC, IC8801> ● PW392 <Scaler, IC301> -95-...
Page 96 IC Block Diagrams ● PW610 <Keystone, IC2301> ● STR-A6079 <Power switching, IC603> -96-...
Page 97 IC Block Diagrams ● STR-Z2156 <Power switching, IC651> ● TE7783<I/O Expander, IC4801> -97-...
Page 98 IC Block Diagrams ● THS7347<3-CH Analog SW, IC5231, IC5271> ● TPA3123<Audio Output, IC001> -98-...
Page 99: Parts Location Diagrams
KA8-XM15000 / KA8-XM150L00 Parts Location Diagrams KZ5-XM10000 / KZ5-XM100L00 Cabinet top assembly C04-1 A6800 F/T RC+LED BOARD Cabinet bottom -1 assembly SP901 A6870 CONTROL BOARD FN905 -99-...
Page 100 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Parts Location Diagrams Cabinet bottom-2 assembly FN902 SW902 SW901 FN909 FN910 FN908 FN903 FN907 FN911 FN906 FN904 A1800 SENSOR A BOARD LP901 C05-1 A8730 ID CONNECT BOARD Main, A/V and Net Joint board assembly A1000 MAIN BOARD A3600...
Page 101 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Parts Location Diagrams Filter box assembly S901 M901 A1880 AMF SENSOR BOARD A1890 FILTER SW BOARD Power box assembly A901 BALLAST BOARD FN901 AA600 POWER BOARD -101-...
Page 102 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Parts Location Diagrams Projection lens and Optical unit A1600 SENSOR C BOARD LCD Panel/Prism assembly L01L (Type L) L01R (Type R) -10-...
Page 103 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Parts Location Diagrams Polarized glasses (in) assembly (Red) (Blue) (Green) PBS and Integrator lens assembly -103-...
Page 104 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Parts Location Diagrams Condenser lens assembly Relay lens (In) assembly -104-...
Page 105 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Parts Location Diagrams Mirror (B) assembly -105-...
Page 106 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Parts Location Diagrams ● In the optical unit CAUTION: Part must be placed in specified direction when replacing the optical parts. Please see “Optical Parts Disassembly” for further instructions. -106-...
Page 107 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Parts Location Diagrams ● Accessories (see accessories parts list) REMOTE CONTROL MANUALs CD-ROMs VGA CABLE AC CORD USB Cable S11 ANTI-THEFT SCREW -107-...
Page 108: Mechanical Parts List
KZ5-XM10000 / KZ5-XM100L00 Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. Description Key No. Part No. Description C16 610 346 8327 HLD BUTTON LNS-KA8AL C17 610 346 8501 MOUNT LOCK-KA8AL PACKING MATERIALS C18 610 346 8181 PNL AV-KA8AL C19 610 346 8549 SPRING BUTTON LNS-KA8AL For PLC-XM150L C20 610 347 7626 CAP LENS-KA8AL 610 349 3213 CARTON CASE-KA8AL (PLC-XM150/PLC-XM100 only) For PLC-XM100L 610 347 5172 CARTON CASE-KZ5AL CHASSIS PARTS For PLC-XM150 610 347 9286 SPACER LNS PACKING-KA8AL 610 348 7618 CARTON CASE-KA8A M01 610 346 9034 ASSY,FILTER BOX...
Page 109 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Mechanical Parts List Key No. Part No. description Key No. Part No. description 645 101 1565 LENS,INTEGRATOR(OUT) 645 101 1596 LENS,CONDENSER(OUT) 645 101 1602 LENS,CONDENSER(R) 645 101 1619 LENS,CONDENSER(G) 645 101 1626 LENS,RELAY(IN) 645 101 1633 LENS,RELAY(OUT) 645 101 6553 LENS,PROJECTION-MOUNT...
Page 110: Electrical Parts List
KA8-XM15000 / KA8-XM150L00 Electrical Parts List KZ5-XM10000 / KZ5-XM100L00 Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
Page 111 K11B1 312 073 0406 SPECIAL SCREW K11B2 312 073 0406 SPECIAL SCREW K14A1 312 073 0406 SPECIAL SCREW For PLC-XM150L / PLC-XM150 K14A2 312 073 0406 SPECIAL SCREW K38A1 312 073 0406 SPECIAL SCREW A1000 655 003 1051 ASSY,PWB,MAIN KA8AL...
Page 112 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description Q7782 406 021 7804 TR 2SC4617 405 220 3115 TR ISA1235AC1E 405 220 3016 TR ISA1235AC1F Q7783 406 021 7804 TR 2SC4617 Q7784 406 021 7804 TR 2SC4617...
Page 113 IC8001 409 698 5510 IC SII9127ACTU 303 382 7814 CERAMIC 2.2U K C1021 303 453 8917 CERAMIC 0.1U K For PLC-XM150L/PLC-XM150 303 453 8610 CERAMIC 0.1U K IC801 410 695 6001 IC M29W640FT70N6EKA8AL 303 409 3426 CERAMIC 0.1U K C1022...
Page 114 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K C1042 403 455 1012 CERAMIC 1U K 303 433 1112 CERAMIC 1U K C1324 303 453 8917 CERAMIC 0.1U K 303 453 8610...
Page 115 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K 303 320 0419 CERAMIC 68P J C1359 403 467 0911 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C1387...
Page 116 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K C2216 303 454 0613 CERAMIC 0.01U K 303 441 9810 CERAMIC 0.01U K 303 409 3426 CERAMIC 0.1U K C2217...
Page 117 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C2353 303 453 8917 CERAMIC 0.1U K 303 453 8610...
Page 118 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C2802 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C2387...
Page 119 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 433 1112 CERAMIC 1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C363 303 453 8917 CERAMIC 0.1U K C333...
Page 120 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C412 403 455 1012 CERAMIC 1U K 303 409 3426 CERAMIC 0.1U K C3857 303 453 8917 CERAMIC 0.1U K 303 433 1112 CERAMIC 1U K 303 453 8610...
Page 121 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K C453 403 455 1012 CERAMIC 1U K 303 433 1112 CERAMIC 1U K 303 409 3426 CERAMIC 0.1U K C4822...
Page 122 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C5222 303 453 8917 CERAMIC 0.1U K C511 303 396 9613 CERAMIC 1U K 303 397 7618 CERAMIC 1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426...
Page 123 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C5293 403 455 1012 CERAMIC 1U K 303 409 3426 CERAMIC 0.1U K C5245 303 453 8917 CERAMIC 0.1U K 303 433 1112 CERAMIC 1U K 303 453 8610...
Page 124 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 374 7815 ELECT 100UM 303 444 0111 ELECT 100U M C5628 303 401 2219 ELECT 100U M 6.3V...
Page 125 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C5862 303 453 9518 CERAMIC 3300P K C5808 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 279 5114 CERAMIC 3300P K 303 409 3426...
Page 126 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C6697 303 397 8714 NP-ELECT 22U M 303 409 3426 CERAMIC 0.1U K C6613 403 467 0911 CERAMIC 0.1U K C6698 303 453 8917 CERAMIC 0.1U K...
Page 127 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 370 0018 CERAMIC 10U K 6.3V 303 368 7319 CERAMIC 10U K 6.3V C7809 303 453 8917 CERAMIC 0.1U K...
Page 128 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K C7871 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426...
Page 129 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C8032 303 453 8917 CERAMIC 0.1U K C8231 303 453 8917 CERAMIC 0.1U K 303 453 8610...
Page 130 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C8884 303 454 0613 CERAMIC 0.01U K C8295 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 441 9810 CERAMIC 0.01U K 303 409 3426...
Page 131 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R1033 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R1336 301 224 9316 MT-GLAZE 1K JA 1/16W R1337 301 224 9019 MT-GLAZE 10K JA 1/16W R1035 301 150 6014...
Page 132 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R2316 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R1452 301 294 3016 MT-GLAZE 10K FA 1/16W R1453 301 294 3016 MT-GLAZE 10K FA 1/16W R2317 301 226 1516...
Page 133 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R316 301 224 9019 MT-GLAZE 10K JA 1/16W R2531 301 225 8110 MT-GLAZE 10 JA 1/16W R2532 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R317 301 224 9019...
Page 134 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R4812 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R408 301 224 9712 MT-GLAZE 22 JA 1/16W R411 301 224 9712 MT-GLAZE 22 JA 1/16W R4813 301 224 9019...
Page 135 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R532 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R512 301 224 9019 MT-GLAZE 10K JA 1/16W R5203 301 225 8110 MT-GLAZE 10 JA 1/16W R5323 301 226 1516...
Page 136 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R5872 301 338 8113 MT-GLAZE 1.2K FA 1/16W R5575 301 225 8110 MT-GLAZE 10 JA 1/16W R5576 301 225 8110 MT-GLAZE 10 JA 1/16W R5873 301 237 2915...
Page 137 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R7810 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R6666 301 035 4111 MT-GLAZE 0.000 ZA 1/8W R6667 301 224 9019 MT-GLAZE 10K JA 1/16W R7814 301 226 1516...
Page 138 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R8096 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R7924 301 224 9316 MT-GLAZE 1K JA 1/16W R7926 301 224 9316 MT-GLAZE 1K JA 1/16W R8097 301 226 1516...
Page 139 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description RB2211 945 036 0986 R-NETWORK 47X4 1/32W R8840 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R8841 301 224 9019 MT-GLAZE 10K JA 1/16W 945 037 0831 R-NETWORK 47X4 1/16W R8842...
Page 140 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description RB533 945 036 3529 R-NETWORK 0X4 1/32W 945 037 0831 R-NETWORK 47X4 1/16W RB336 945 036 0986 R-NETWORK 47X4 1/32W 945 037 0817 R-NETWORK 0X4 1/16W 945 037 0831 R-NETWORK 47X4 1/16W...
Page 141 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description L5253 945 036 3895 INDUCTOR,220 OHM L2221 945 036 3895 INDUCTOR,220 OHM L2222 945 036 3895 INDUCTOR,220 OHM L5271 945 041 1978 INDUCTOR,330 OHM L5272 945 041 1978...
Page 142 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description D2041 307 163 0414 DIODE 1SS352-(TPH3) L8007 945 086 6600 IMPEDANCE,220 OHM P L8071 301 150 6014 MT-GLAZE 0.000 ZA 1/10W 307 149 0810 DIODE 1SS355-TE-17 408 062 7201...
Page 143 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description 408 062 7201 DIODE 1SS35 D5601 307 254 2716 DIODE CMS16 D5801 307 223 1115 ZENER DIODE 02DZ6.2Y(TPH3 D7725 307 163 0414 DIODE 1SS352-(TPH3) 307 209 1214 ZD UDZS-TE-176.2B...
Page 144 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description CAPACITOR 408 063 7507 ZENER DIODE MM3Z6V2B D854 307 223 1115 ZENER DIODE 02DZ6.2Y(TPH3 C1691 303 281 2415 CERAMIC 0.22U K 307 209 1214 ZD UDZS-TE-176.2B 303 364 5913...
Page 145 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description Q5061 406 021 7804 TR 2SC4617 R2001 301 258 2611 MT-GLAZE 150 FA 1/10W Q5062 406 021 7804 TR 2SC4617 R2002 301 258 2611 MT-GLAZE 150 FA 1/10W...
Page 146 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description R5002 301 225 8110 MT-GLAZE 10 JA 1/16W 652 002 4847 JACK,PHONE D3.6 R5003 301 225 8110 MT-GLAZE 10 JA 1/16W K38B 645 095 2647 SOCKET,USB 4P...
Page 147 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C3620 303 409 3426 CERAMIC 0.1U K C2852 303 157 6615 CERAMIC 470P K C2853 303 450 7012 CERAMIC 47U K RESISTOR C2854 303 358 8319...
Page 148 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description D6878 307 222 5916 ZENER DIODE UDZS3.6B-TE-17 Q681 305 014 4512 TR 2SC2412K T146 R 408 063 4209 ZENER DIODE MM3Z3V6B 305 014 4611 TR 2SC2412K T146 S D6879...
Page 149 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description C659 303 157 6813 CERAMIC 680P K R670 301 162 3711 MT-GLAZE 4.7K JA 1/10W C660 303 427 1814 MT-POLYEST 0.1U K 450V R671 301 150 6212...
Page 150 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description D614 307 247 8827 DIODE RF101L2S D615 307 163 0414 DIODE 1SS352-(TPH3) 307 149 0810 DIODE 1SS355-TE-17 408 062 7201 DIODE 1SS35 D616 307 247 8827 DIODE RF101L2S...
Page 151 KA8-XM15000 / KA8-XM150L00 KZ5-XM10000 / KZ5-XM100L00 Electrical Parts List Key No. Part No. description Key No. Part No. description -151-...
Page 152 SANYo electric co., Ltd. (KA8AL) Nov./ 009 DC 00 Printed in Japan...
Page 153: Diagrams & Drawings
No. KA8-XM15000 / KA8-XM150L00 / KZ5- XM10000 / KZ5-XM100L00 models PLc-XM150/ PLc-XM150L / PLc-XM100 / PLc-XM100L. File with the service manual No. SM5111174-00...
Page 154: Parts Description And Reading In Schematic Diagram
KA8-XM15000 / KA8-XM150L00 Parts description and reading in schematic diagram KZ5-XM10000 / KZ5-XM100L00 1. The parts specification of resistors, capacitors and resistor reading coils are expressed in designated code. Please check Example 1/ D J 10K B the parts description by the following code table. .
Page 155: Schematic Diagrams
Schematic Diagrams SPEAKER M10B49803 M10B49805 M10B49900 M10B49800 M10B49800 M10B49801 M10B49803 M10B49804 M10B33004 M10B49802 M10B49806 SP901 FN910 FN909 FN908 FN906 FN905 FN904 FN903 FN902 FN901 B4A10B10700 FN911 FN907 L902 POWER AC CORD AC100-120V AC200-240V LAMP ID ID CONNECT L904 J10XC300G J10XC300G K87A K87B 1/16GZ0A...
Page 156 R611 C637 T652 C642 400V 1GJ220K 630GJ0.01DVN D618 450EM154V B4L51B1760N EU2A LOW POWERED STANDBY D614 C635 RF101L2SP D619 16EM470LBWA C639 16EM470LBVD IC603 D617 STR-A6079N EG01C D621 EU2A S/OCP D/ST D620 R644 520V 1GJ2.2 D/ST R623 C641 1GJ4.7 KK0.01GQ FB/OLP D616 RF101L2SP PC603 R696...
Page 157 K40C J11B3652N L3804 L2PF2R2MG K40C-1 USBB_VBUS R3803 K40C-2 1/10GZ0C K40C-3 USB_B K40C-4 USBB_D- K40C-G USB_D- USB_D+ USBB_D+ R3804 R2013 1/10GZ0C L3803 1/10GJ100C L26B4940G SC1007 SC1008 G_BNC Z30B0220G Z30B0220G R2015 1/10GJ100C R_BNC R2018 B_BNC R2016 1/10GJ100C 1/8GZ000 S-5V IC2001 K20C R2014 J11B8230N AD8183ARUP 1/8GZ000...
Page 158 CG_B[0-9] CG_B[0-9] TO IC5201 D1006 D1005 02DZ6.2YG CG_VSYNC 02DZ6.2YG S3.3VSI CG_HSYNC CG_CLK K11B-16 DVI_HPD R1082 CG_R[2] 1/16GZ0A K11B-7 DDC_DATA RB2201 CG_R[3] R1083 R1JA4704G TMDSC- D1007 ;R1EB4704G CG_R[4] 02DZ6.2YG DDC_CLK CG_R[5] K11B L1014 DDC DATA TMDSC+ L3CA900PG CG_R[6] K11B-6 RXC- RB2203 CG_R[7] R8011 C8037...
Page 159 IC5291 R8811 1/16GZ0A BD7820FP S12V R5291 1/16GZ0A K1201 PF_S1.2V_FRT R8855 <TO:IC4801> 1/16GJ1.5KA C5292 6.3KK10MB L5291 S1.2_FRT_INT Q8806 S1.2V_FRT_INT L3CT221PG R8853 Q8801 12V_ID 1/16GJ4.7KA RJU002N06P S3.3V C5294 Q8805 R8803 R8802 R8800 1/16GJ10KA J10ES066G 1/16GJ56A R1238 16EM1001X R8851 TXXLBB013P R8854 1/16GJ10KA 1/16GJ10KA TDI_FRT R5293 R8804...
Page 160 IC1311 IC1331 R4701 1/16GJ22A 0.5mm CE_FLASH EDD2516 EDD2516 R1311 1/16GD1KA S3.3VPW <TO:IC801> R4703 1/16GJ22A S2.6VPW S1.3VREF S2.6VPW PW_ICE S2.6VPW K4701 DDR RAM DDR RAM J10QG204G R1312 1/16GD1KA C1313 C1333 16KK0.1MN 16KK0.1MN MD[8] MD[7] MD[24] MD[23] DQ15 DQ15 C1314 C1334 16KK0.1MN 16KK0.1MN VDDQ VSSQ...
Page 161 FPGA_VOUT FPGA_CLKO IC401 FPGA_HOUT S3.3VAA_KS KS_DEN KS_AB1 R2302 R2301 1/16GJ10KA 1/16GJ33A KS_A1 PW_DCLK <FROM:IC301> R2303 1/16GJ10KA PW_DB[0] PW_DB[1] C2345 C2344 C2367 PW_DB[2] C2341 16KK 16KK 16KK RB2351 16KK PW_DB[3] 0.1MN 0.1MN 0.1MN 0.1MN R1EB1024G RAOUT[9] PW_DB[4] RB2346 RAOUT[8] RAOUT[0-9] <TO:IC401> PW_DB[5] C2349 C2348...
Page 162 IC592 IC1451 PQ20WZ11 L1459 C1443 6.3KK10BA PQ1LAX95 L2GM100KG D592 ;6.3KK10MB 2.5V_DI C2501 L2501 25EM103T RB751S-40G S3.3V 2.5V_DI (290mA) L2GA220JG ;25EM10WD S16V PF_15.5V_GAM L1453 C1452 15.5V L2PF2R2MG D1452 10KK1MN C2502 C1453 L592 25KK0.1MT R2503 6.3KK10BA R512 L3BE471PG PF_2.5V_GAM 1/16GJ ;6.3KK10MB 1/16GJ10KA 3.3KA C2582 D1451...
Page 163 LENS SHIFT FILTER WIND SENSOR C SENSOR A MOTOR DRIVE SENSOR SENSOR CONTROL POWER UP/DOWN <FROM:FILTER SW> <FROM:ROUND SENSOR> <FROM:WIND_SENS> IC6502 <FROM:TEMP SENSOR A> J10XC300G <FROM:CONTROL> R6505 BA6920FP <FROM:TEMP SENSOR C> C6505 1GJ10 J10EX032G J10ES037G J10ES038G 25KK11D LENS 15V_LNS J10EG045G J10ES046G POWER_SW RC&LED...
Page 164 K31A J10RL600G R3610 1/10GZ0C SC3617 Z30B0220G PJ_I/O_UART R3611 NT31A-3 1/10GZ0C I/O_PJ_UART NT31A-5 ACCELE_SENS2- NT31A-7 ACCELE_SENS2+ L3610 Z30B0220G NT31A-9 S3.3V SC3618 L3EK101-G NT31A-13 I/O_PJ_UART LVDS3- NT31A-15 PJ_I/O_UART NT31A-17 LVDS3+ MODEL_SELECT FOR MAIN UNIT NT31A-19 K31B M_TXD LVDS2- J10B2840N BOARD TO BOARD NT31A-21 NET_H/L NT31A-23...
Page 165: Printed Wiring Board Diagrams
Printed Wiring Board Diagrams ! cAutIoN This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold MAIN A/V (SIde:A) sides (secondary circuit) at the same time.
Page 166 MAIN (SIde:A) ZOOM/FOCUS FRONT RC & LED SPEAKER MOTOR L6520 L6511 L6512 TE804 TP563 L6513 NTH07M L6514 C2559 L6515 L6516 NTH09M TPFN11 L6517 NTH03M L6518 L6519 TP561 TE561 C2558 C5502 L561 R5529 C562 R2549 C5522 IC5501 B-LCD R-LCD Q2561 LENS C561 C7758 R5509...
Page 167 MAIN (SIde:B) FN903 FN90 FN904 SeNSor c (SIde:A) K78E K78B NTH10M NTH04M NTH08M R2523 R7934 C7931 C2587 C2596 D7923 R5568 1LG4B10W0390B R565 C5561 C565 L2508 C7946 Q7942 D5523 R5572 C2556 R7936 L2504 R5528 D5563 R570 L2515 R7754 R7953 Q5521 R5571 C2611 L2516 C2610...
Page 168 PoWer (SIde:A) PoWer (SIde:B) coNtroL (SIde:A) SCREW3 SCREW10 C658 SCREW2 C681 SCREW6 L615 R699 SCREW_6 R671 R672 C682 C653 R681 C681 C652 MAIN C683 C684 C651 SW6880 SW6878 SW6877 L611 C662 R658 C692 C6877 "K8R" C6876 C661 R622 D651 C6875 R629 C683 C629...
Page 169: Pin Description Of Diode, Transistor And Ic
KA8-XM15000 / KA8-XM150L00 Pin description of diode, transistor and IC KZ5-XM10000 / KZ5-XM100L00 ● diode ● transistor/Fet ● Ic...
Page 170: Note On Soldering
Note on Soldering do not use solder containing lead. Solder This product has been manufactured using lead-free Use solder with the metal content and composition ratio solder in order to help preserve the environment. by weight given in the table below. Do not use solders Because of this, be sure to use lead-free solder which do not meet these conditions.

This manual is also suitable for:

Plc-xm150 Plc-xm100l Plc-xm100

Sanyo PLC-XM150L Service Manual

1 Optical Axis Adjustment

2 Contrast Adjustment

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