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Panasonic TC-P42S60 Service Manual

Gpf16du chassis, 42 inch class 1080p plasma hdtv
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See also: Owner's Manual , Technical Manual
For detailed troubleshooting information and circuit explanations,
refer to the "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical
Guide(TG) documents posted on the TSN web site.
For information about this model, type TC-P2013 in the model box under "Direct Search".
42 inch Class 1080p Plasma HDTV
TC-P42S60
Model No.
GPF16DU Chassis
© Panasonic Corporation 2013.
Unauthorized copying and distribution is a violation
of law.
ORDER NO. MTNC130207CE
B34 Canada: B62

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  • Page 1 "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical Guide(TG) documents posted on the TSN web site. For information about this model, type TC-P2013 in the model box under "Direct Search". © Panasonic Corporation 2013. Unauthorized copying and distribution is a violation of law.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2. About lead free solder (PbF) ----------------------------5 3 Service Navigation------------------------------------------------6 3.1. PCB Layout --------------------------------------------------6 4 Specifications ------------------------------------------------------7 5 Technical Descriptions------------------------------------------8 5.1.

  • Page 3: Safety Precautions

    1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.

  • Page 4: Warning

    2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

  • Page 6: Service Navigation

    3 Service Navigation 3.1. PCB Layout Board Name Function Power Supply, Sustain Drive Non serviceable. PSS-Board should be exchanged for service. Main AV input, processing Remote receiver, Power LED, C.A.T.S sensor Data Driver (Lower Right) Data Driver (Lower Left) Scan Drive...

  • Page 7: Specifications

    4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Rated Power 240 W Standby Power 0.2 W Display Panel Panel System Plasma Display panel Screen size 42 inch class (41.9 inches measured diagonally) W × H × Diagonal 36.5 inch ×...

  • Page 8: Technical Descriptions

    5 Technical Descriptions 5.1. Specification of KEY for DTCP-IP, WMDRM and Widevine 5.1.1. General information: 1. NAND Flash (IC8900) for spare parts has the seed of KEY for each DTCP-IP for DLNA, WMDRM for Netflix and Widevine for CinemaNow. 2. The final KEY data will be generated by Main IC (IC8000) when SELF CHECK was done and are stored in both Main IC (IC8000) and NAND Flash (IC8900).

  • Page 9: Service Mode

    6 Service Mode 6.1. How to enter into Service Mode 6.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds 6.1.2.
  • Page 10 Contents of adjustment mode 6.1.4. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...

  • Page 11: Option - Mirror

    6.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.

  • Page 12: Hotel Mode

    6.4. Hotel mode 1. Purpose Restrict a function for hotels. Item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode On/Off In order to display the Hotel mode setup menu: Input Select input signal modes. While pressing [VOLUME (-)] button of the main unit, Set the input, when each time power is switched on.

  • Page 13: Data Copy By Usb Memory

    6.5. Data Copy by USB Memory Note: SD card can not be used for Data Copy. 6.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to USB Memory and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to USB Memory and then copy to other TVs.
  • Page 14 6.5.3. Data copy from TV set to USB Memory 1. Turn on the TV set. 2. Insert USB Memory with a startup file (pwd file) to USB terminal. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to USB Memory.
  • Page 15 6.5.4. Data copy from USB Memory to TV set 1. Turn on the TV set. 2. Insert USB Memory with Data to USB terminal. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from USB Memory to TV set.

  • Page 16: Troubleshooting Guide

    7 Troubleshooting Guide For detailed troubleshooting information and circuit explanations, refer to the "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical Guide(TG) documents posted on the TSN web site. For information about this model, type TC-P2013 in the model box under "Direct Search".

  • Page 17: Disassembly And Assembly Instructions

    8 Disassembly and Assembly Instructions 8.1. Disassembly Flow Chart for the Unit This is a disassembly chart. When assembling, perform this chart conversely.

  • Page 18: Disassembly Procedure For The Unit

    8.2. Disassembly Procedure for the Unit 8.2.1. Remove the Pedestal stand 8.2.4. Remove the WiFi dongle 1. Remove the Plasma panel section from the servicing 1. Remove the screw (×1 ) and remove the WiFi dongle. stand and lay on a flat surface such as a table (covered by a soft cloth) with the Plasma panel surface facing downward.

  • Page 19: Remove The Speakers

    8.2.7. Remove the PSS-Board 8.2.9. Remove the Speakers Caution: 1. Unlock the hooks and the tapes to free the cables. To remove P.C.B. wait 1 minute after power was off for dis- 2. Disconnect the Speaker terminal. charge from electrolysis capacitors. 3.

  • Page 20: Remove The Contact Metals

    8.2.12. Remove the Metal bracket bottom 8.2.15. Remove the Cabinet assy from the Plasma panel section , ×2 1. Remove the screws (×4 ) and the Metal bracket bottom. 1. Place the Cabinet assy on a flat surface of a table (cov- ered by a soft cloth) and a cushion.

  • Page 21: Replace The Plasma Panel

    8.2.17. Remove the C1-Board 1. Disconnect the flexible cables (CB1, CB2, CB3, CB4, CB5, CB6 and CB7). 2. Disconnect the flexible cable (C10). 3. Remove the screws (×5 ) and remove the C1-Board. 8.2.18. Remove the C2-Board 1. Disconnect the flexible cables (CB8, CB9, CB10, CB11, CB12, CB13, CB14 and CB15).

  • Page 22: Measurements And Adjustments

    9 Measurements and Adjustments 9.1. Adjustment 9.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.

  • Page 23: White Balance Adjustment

    9.1.2. White balance adjustment Name of measuring instrument Remarks Color analyzer (Minolta CS-1000 or equivalent) Procedure Remarks 1. Enter the Service mode. 2. Receive the Analog-RF (except for no signal) or set CVBS/YUV/HDMI (no signal is avail- able). 3. Select [WB-ADJ] by using [1] and [2] key in the remote controller. 4.

  • Page 25: Block Diagram

    10 Block Diagram 10.1. Main Block Diagram MAIN AV INPUT,PROCESSING HDMI1,2 (HDMI2) TMDS DATA ETHERNET DATA HDMI I/F LAN_TX/RX ETHERNET ARCOUT RF_I_P/N IF_P/N TUNER RF IN IF_P/N USB_DP/DN PEAKS sLD8 USB1-2 USB0-2_DP/DN USB_DP/DN WiFi V/YPbPr/RGB VIDEO/ V/YPbPr/RGB AV IN COMPONENT (LED:10TIMES) (LED:10TIMES) SUB3.3V_SENSE...

  • Page 26: Block (1/4) Diagram

    10.2. Block (1/4) Diagram SPEAKER_L SPEAKER_R D3101 D3101 DIGITAL DIGITAL JK8650 JK8601 JK8605 JK4701A JK4702A JK6750 AUDIO ETHERNET USB1 USB2 WiFi MAIN AV INPUT,PROCESSING HDMI1 HDMI2 RF IN ANT IN X6750 24MHz IC4900 AUDIO AMP IC6750 DMD_ IIC0 TUNER SOUND15V SUB3.3V SUB5V X8300...

  • Page 27: Block (2/4) Diagram

    10.3. Block (2/4) Diagram MAIN AV INPUT,PROCESSING IC9300 PD5L VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA H/V Sync Control VIDEO DATA Sub Filed Processor P3.3V IC9803 P1.2V P3.3V DCDCIN P1.2V IIC0 3.3V_DET +1.2V 1.2V DATA DRIVER CONTROL DCDCEN D_UHZ SOS_DCC SUB3.3V P3.3V...

  • Page 28: Block (3/4) Diagram

    10.4. Block (3/4) Diagram POWER SUPPLY,SUSTAIN DRIVE Vsus Vsus COLD COLD FREQUENCY RANGE (110Khz) FREQUENCY RANGE SUSOUT (120Khz) F201 AC CORD PLASMA B+(390V) PANEL EMI FILTER Vsus SUSTAIN CONTROL DC/DC SS-BLOCK P+5V HB LLC PANEL 15Vc SUSTAIN ELECTRODE STB5V OCP/OVP UVP/OVP FPC PROTECTOR PHOTO...

  • Page 29: Block (4/4) Diagram

    10.5. Block (4/4) Diagram SCAN DRIVE Reference Voltage Vsus Lo : 207V SRV_VSUS Vsus Hi : 212V IC16784,85 Reference Voltage Vsus Vad = 205 5V(VFG_BASE) PC16897 IPD CIRCUIT TPVAD T16471 IC16600 D16618 IC16603 VAD GEN. Q16602 CPSH VAD2 BUFFER NCPH NCPH Q16601 IC16501...

  • Page 31: Wiring Connection Diagram

    11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1) 11.3.

  • Page 32: Wiring (3)

    11.4. Wiring (3)

  • Page 33: Wiring (4)

    11.5. Wiring (4)
  • Page 34 Model No. : TC-P42S60 Exploded View 1 1 / 3...
  • Page 35 Model No. : TC-P42S60 Exploded View 2 2 / 3...
  • Page 36 Model No. : TC-P42S60 Accessories 3 / 3...
  • Page 37 Print Parts List Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks TXN/A1UTUUS CIRCUIT BOARD A 1 (RTL)PAVCA N0AE6KK00014 CIRCUIT BOARD PSS 1 PAVCA TZRNP06UTUU CIRCUIT BOARD C1 1 (RTL)PAVCA TZRNP07UTUU CIRCUIT BOARD C2...
  • Page 38 C 0.1UF 16V C8045 F1G1A105A047 C 1UF 10V C8052 F1J0G2260001 C 22 UF 4 V C8054 F1G1C104A077 C 0.1UF 16V Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8055 F1G1A105A047 C 1UF 10V...
  • Page 39 1 PAVCA C8692 F1J1A106A043 C 10UF, 10V C8693 F1G1C104A077 C 0.1UF 16V C8694 F1G1H100A834 C 10PF 50V 1 PAVCA Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8695 F1G1C104A077 C 0.1UF 16V...
  • Page 40 C 1UF, 25V C16506 F1H1C105A145 C 1 uF 16 V C16508 F1K1E105A029 C 1UF, 25V C16531 F1K1E105A029 C 1UF, 25V Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C16534 F1H1C105A145 C 1 uF 16 V...
  • Page 41 C 1UF, 10V C17138 F1H1A105A099 C 1UF, 10V C17139 F1L2E224A028 C 0.22UF, 250V C17142 F1L2E224A028 C 0.22UF, 250V Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C17201 F1H1A105A099 C 1UF, 10V...
  • Page 42 1 PAVCA D8710 DA2J10100L DIODE D8771 B0ADCK000001 DIODE D8772 DZ2J068M0L ZENER DIODE D8773 DZ2J068M0L ZENER DIODE Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D8850 DB2J30900L DIODE 1 PAVCA D9806 B0ADCK000001...
  • Page 43 1 PAVCA JK4702A K1FY119D0030 CONNECTOR 1 PAVCA JK6750 K1ZZ00001549 CONNECTOR 1 PAVCA JK8601 K1FY208B0016 CONNECTOR 1 PAVCA Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks JK8605 K1FY105E0025 CONNECTOR 1 PAVCA JK8650...
  • Page 44 PC16723 B3PBA0000611 1 PAVCA PC16896 B3PBA0000611 1 PAVCA PC16897 B3PBA0000611 1 PAVCA Q2011 B1ABCF000231 TRANSISTOR Q3307 B1ABCF000231 TRANSISTOR Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Q4700 B1ABCF000231 TRANSISTOR Q4701 B1ABCF000231...
  • Page 45 M 2.7KOHM, J.1/16W R0955 D0GA272JA023 M 2.7KOHM, J.1/16W R0956 D0GA332JA023 M 3.3KOHM, J,1/16W R0957 D0GA332JA023 M 3.3KOHM, J,1/16W Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R2000 D0GA101JA039 M 100 OHM, J,1/16W...
  • Page 46 NETWORK RESISTER R8245 D0GA220JA023 M22 OHM, J.1/16 W R8246 D0GA220JA023 M22 OHM, J.1/16 W R8300 D0GA331JA023 M 330 OHM, J,1/16W Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8301 D0GA360JA023 M 36 OHM, J,1/16W...
  • Page 47 1 PAVCA R8900 D0GA470JA023 M 47 OHM, J,1/16W R8907 D0GA222JA023 M 2.2KOHM, J,1/16W R8908 D1H86804A042 NETWORK RESISTER 1 PAVCA Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8909 D1H86804A042 NETWORK RESISTER...
  • Page 48 Print Parts List R14911 D0GD271JA052 M 270 OHM,J,1/8W Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R14921 D1H82204A041 NETWORK RESISTER 1 PAVCA R14922 D1H82204A041 NETWORK RESISTER 1 PAVCA R14931 D0GB101JA065 M 100 OHM,J,1/10W...
  • Page 49 M 6.2 OHM J 1/10W R16903 D1BB1621A073 M 1.62KOHM, F 1/10 W 1 PAVCA R16904 D1BB5231A073 M 5.23 KOHM,F.1/10W 1 PAVCA Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R16920 D0GA101JA023...
  • Page 50 M 100 OHM,J,1/10W R17204 D0GB101JA065 M 100 OHM,J,1/10W R17205 D0GF1R0JA047 M 1 OHM,J,1/3W R17207 D0GF1R0JA047 M 1 OHM,J,1/3W Model No. : TC-P42S60 Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R17213 D0GB101JA065 M 100 OHM,J,1/10W...
  • Page 51 TXFKU0213SER REAR COVER 1 PAVCA TXFKY5Z0439 CABINET ASSY 1 PAVCA TXJA12UTUU SPEAKER LEAD(A12-SPR/SPL) 1 PAVCA XTV3+8GFJK SCREW 2 chap.8.2.5.(2) XYN3+F6FJ SCREW(C:10) XYN3+F6FJ SCREW(PSS:7 SN:6) XYN3+F6FJ SCREW(A-A_METAL:4 CH-A_METAL:4) XYN3+J10FJ SCREW XYN3+J10FJ SCREW XYN4+E6FJ SCREW(INLET:1) XYN4+F8FJ SCREW(M8_MTL:4) XYN4+F8FJ SCREW(STA_BRA:4) file:////uspcccs0120034/...207CE/viewing/SGML_VIEW_DATA/NA/TC-P42S60/SVC/MTNC130207CE/mec2/en/html/print_all.htm[1/17/2014 3:30:03 PM]...

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