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Toshiba 3560 Service Manual

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Download this manual See also: Service Handbook, Operator's Manual
SERVICE MANUAL
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Copyright TOSHIBA CORPORATION 1995
ALL RIGHTS RESERVED
PLAIN PAPER COPIER
3560/70

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Summary of Contents for Toshiba 3560

  • Page 1 Page marked by that bookmark. Click the Thumbnails and Page button to open the overview area and display thumbnail images of each document page. Click a thumbnail to go to the page marked by that thumbnail. Copyright TOSHIBA CORPORATION 1995 ALL RIGHTS RESERVED...
  • Page 2 GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND SERVICE FOR THE COPIER 3560/70 The installation and service should be done by a qualified service technician. 1. Transportation/Installation • When transporting/installing the copier, use two persons and be sure to use the positions as indi- cated below.
  • Page 3 4. Main Service Parts for Safety • The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important for safety. Be sure to handle/install them properly. 5. Cautionary Labels • During service be sure to check the rating plate and the cautionary labels such as “Unplug the power cord during service”, “Hot area”...
  • Page 4 A3 (Ledger) Copy paper Cassette Duplexing Manual Note Size A3~A5-R A3~A6-R Adjustable to (Ledger~Statement-R) Unfixed, Arbitary sizes Thickness 64~80 64~130 Unit: g/m (Weight) (17~22) (17~34) (Unit: lb.) Special OHP film paper etc. Nov. 1997 © TOSHIBA 1 - 1 3560/70 SPECIFICATIONS...
  • Page 5 Approx. 4.0 sec. (Actual-size A4 or Letter from large capacity feeder) Warm-up time Approx. 80 sec. Multiple copying 1~999, keyboard entry Reproduction ratio Actual ratio 100% or 101% (Setting mode) Zoom ratios 50~200% (Multiple reduction and enlargement in 1% steps) 3560/70 SPECIFICATIONS 1 - 2 Nov. 1997 © TOSHIBA...
  • Page 6 Automatic control and manually selectable (9 steps) Weight Copier: 73 or 92 kg (with 2 cassettes and the platen cover), *1: 3560, *2: 3570 ADU: 10 kg Power source 115 V ~ 60 Hz, 12A For the U.S.A. and Canada 220–240 V ~ 50/60 Hz, 8A For Europe...
  • Page 7 MG-1004A (10 bins staple) MG-2009A (20 bins) MG-2010 (20 bins staple) Key copy counter MU-8/MU-10 (6 digit) *Options vary according to the destination. 1.4 Supplies Drum OD-3560 Developer ZD-3560 Toner ZT-3560, 3560E 3560/70 SPECIFICATIONS 1 - 4 Nov. 1997 © TOSHIBA...

  • Page 8: Outline Of The Machine

    OUTLINE OF THE MACHINE 2.1 Sectional Views and Electrical Parts Location Diagram 2.1.1 Sectional view [A] Front view (This diagram includes an installed ADU.) Nov. 1997 © TOSHIBA 2 - 1 3560/70 GENERAL...
  • Page 9 Transport belt Cassette size switch-2 (S15) Magnetic roller Exit/ADU selection gate Leveller (doctor) Exit roller Auto-toner sensor ADU (option) Mixer 1 Exit fan (M7) Mixer 2 Bottom fan (M8) Sheet bypass guide 3560/70 GENERAL 2 - 2 Nov. 1997 © TOSHIBA...
  • Page 10 [B] Rear side view Nov. 1997 © TOSHIBA 2 - 3 3560/70 GENERAL...
  • Page 11 Aligning roller Paper feed belt Manual feed clutch (CLT4) Transport roller clutch (CLT1) Transport roller drive belt Cassette feed clutch (CLT3, 5) Optical fan (M6,12) Document motor (M11) Optical fan (M15) 3560/70 GENERAL 2 - 4 Nov. 1997 © TOSHIBA...
  • Page 12 2.1.2 Electrical parts layout [A] DC electrical parts (except motors) [Front side] [Rear side] Nov. 1997 © TOSHIBA 2 - 5 3560/70 GENERAL...
  • Page 13 Paper stop switch 1 (PSTP1-SW) (S7) Drum thermistor (DRM-THMS) Side door switch (U-COV-SW) (S4) Tray-up switch (T-UP1-SW) (S28) Auto paper sensor-1 (APS-3B) Tray-up switch (T-UP2-SW) (S29) Separation claw solenoid (SCRP-SOL) (SOL1) *: Option 3560/70 GENERAL 2 - 6 Nov. 1997 © TOSHIBA...
  • Page 14 Optical fan-R (OPT1-FAN-R) (M6) Mirror motor (MRR-MOT) (M4) Exit fan (EXIT-FAN) (M7) Toner motor (TNR-MOT) (M9) Bottom fan (BTM-FAN) (M8) Document motor (DCM-MOT) (M11) Optical fan-R (OPT2-FAN-R) (M15) Tray-up motor-1 (T-UP1-MOT) (M13) *: Option Nov. 1997 © TOSHIBA 2 - 7 3560/70 GENERAL...
  • Page 15 Main switch (MAIN-SW) (S1) Exposure lamp (EXPO-LAMP) Lamp regulator PC board (PWA-LRG) Thermofuse (FU-EXPO) Heater lamp (HTR-LAMP) Fuse PC board (PWA-FUS) (Option) Damp heater L (D-HTR-L) (Option) Damp heater U2 (D-HTR-U2) (Option) Thermostat (K-THERMO) 3560/70 GENERAL 2 - 8 Nov. 1997 © TOSHIBA...
  • Page 16 Transmits feed-roller clutch (Feed-roller clutch-2) drive. (Lower cassette) (3) Counters Parts list Symbol Code name Function Remarks Page Item T-CTR (Total counter) Total counter 7-digit K-CTR (Key-copy counter) Individual counter 6-digit (option) Nov. 1997 © TOSHIBA 2 - 9 3560/70 GENERAL...
  • Page 17 Detects open/closed condition of Photointerruptor (Platen switch) the platen cover T-UP1-SW Detects the position of the upper Photointerruptor (Tray-up-1 switch) cassette tray T-UP2-SW Detects the position of the lower Photointerruptor (Tray-up-2 switch) cassette tray 3560/70 GENERAL 2 - 10 Nov. 1997 © TOSHIBA...
  • Page 18 (LED eraser array PC board) reduction PWA-ERS Discharge lamp (Discharge lamp PC board) PWA-AES Reads dark/light of the original (Automatic exposure PC board) PWA-FUS (Fuse PC board) Fuse for the damp heater circuit Nov. 1997 © TOSHIBA 2 - 11 3560/70 GENERAL...
  • Page 19 (Heat-roller thermistor-1) THMS2 THMS2-HTR Detects the temperature of the heat roller (Heat-roller thermistor-2) THERMO K-THERMO Prevents abnormal heating of heat roller (Thermostat) FU-EXPO (Thermofuse) Prevents abnormal heating of the exposure lamp 3560/70 GENERAL 2 - 12 Nov. 1997 © TOSHIBA...
  • Page 20 2.3 Wire Harness Location Diagram [A] Location diagram for upper unit Nov. 1997 © TOSHIBA 2 - 13 3560/70 GENERAL...
  • Page 21 [B] Location diagram for lower unit 3560/70 GENERAL 2 - 14 Nov. 1997 © TOSHIBA...
  • Page 22 1. The front cover, the inner cover, the upper exit cover and the left top cover have slightly been changed. 2. The control panel has slightly been changed to accommodate a graphic touch panel. COSMOS Texts from 2-15 in the 3560/70 Service Manual are the same as texts from 2-15 2-19 in the 2060,2860/ 70 Service Manual .
  • Page 23 The above item 3 is the same one as for the 2060/2860 except for the transfer value. Transfer value 2060/2860 3560/70 –DC 5.25KV –DC 5.10KV COSMOS in the 3560/70 Service Manual are the Texts from in the 2060,2860/70 same as texts from Service Manual . Do you refer to the 2060,2860/70 Service Manual ? Skip Cancel Nov.
  • Page 24 COPIER OPERATION The above item 4 is the same one as for the 2060/2860 except for page 4-3. COSMOS Texts from in the 3560/70 Service Manual are the in the 2060,2860/70 same as texts from 4-13 Service Manual . Do you refer to the 2060,2860/70 Service Manual ?
  • Page 25 3560/70 change item 1. The optical fan became 3 pieces (M6, M12, M15) from 2 pieces. 2. The timing chart has been changed. 3560/70 OPERATION 4 - 2 Nov. 1997 © TOSHIBA...

  • Page 26: Detailed Drawing Of The Control Panel And The Display Panel

    For the U.S.A. and Canada ZOOM FUNCTION CLEAR ORIGINAL COPYSIZE TIMER ENERGYSAVER INTERRUPT 200% 100% HELP IMAGEMODE OTHER CLEAR/STOP LIGHT AUTO DARK PRINT For Europe Arrangement of the control panel Details of the display panel Nov. 1997 © TOSHIBA 5 - 1 3560/70 DISPLAY...

  • Page 27: Items Shown On The Display Panel

    • When using ADU 1-sided, and when state. A below. ORIGINAL not using ADF. — Timer off • Released by pressing the PRINT • No message is displayed in the key. panel except for timer LED. 3560/70 DISPLAY 5 - 2 Nov. 1997 © TOSHIBA...
  • Page 28 Indication of need to replace the Open the front cover and replace toner bag. the toner bag. USED TONER • Indicated when the toner bag is full. D below. The copier stops. Nov. 1997 © TOSHIBA 5 - 3 3560/70 DISPLAY...
  • Page 29 MISFEED IN ADU: Indicates when paper is jammed Press the HELP (INFO) key and in the ADU section. G below. remove the paper jammed in the PRESS INFO copier following the message. 3560/70 DISPLAY 5 - 4 Nov. 1997 © TOSHIBA...
  • Page 30 TIME FOR PERIODIC Indication of PM cycle. Maintenance and inspection by a • Indicated when it is time for qualified service technician. MAINTENANCE periodic maintenance and inspection. • Capable of copying. Nov. 1997 © TOSHIBA 5 - 5 3560/70 DISPLAY...
  • Page 31 5.3 Relationship between Copier Conditions and Operator’s Actions 3560/70 DISPLAY 5 - 6 Nov. 1997 © TOSHIBA...

  • Page 32: Ic1-6

    LCD module is an STN black and white mode transmissive type LCD with a 320 × 240-dot display capacity. It includes a driver LSI, frame print board, and lateral CFL backlighting. *STN: Super Twisted Nematic (2) Block diagram FRAME LCD PANEL LOAD D.OFF 320x240 DOTS power supply Nov. 1997 © TOSHIBA 5 - 7 3560/70 DISPLAY...
  • Page 33 Graphic data is written by the main CPU to the liquid crystal controller at the RAM address corre- sponding to the position at which it is to be displayed. The LCD controller then sends the data to the LCD. AD15 Display synchronous clock Display LCD controller PNL CPU 3560/70 DISPLAY 5 - 8 Nov. 1997 © TOSHIBA...

  • Page 34: Ic1-7

    When DSPON0 signal becomes “L” level, transistor Q3 is turned ON. Further, when IC1 pin16 (D8) becomes “L” level, current flows from +5VD to LP6 (APS) through the transistor. In this way LP6 (APS) lights up. Nov. 1997 © TOSHIBA 5 - 9 3560/70 DISPLAY...
  • Page 35 LTL16KG LECLK R111 2100 LTL16KG 2100 LTL16KG VSSL 2100 LTL16KG VSSD3 VSSD2 2100 LTL16KG LP10 VSSD1 SOUT VSSD0 R141 2100 LTL16KG LP11 O/USER R151 2100 LTL16KG LP12 7932M 2100 LTL16KG LP13 3560/70 DISPLAY 5 - 10 Nov. 1997 © TOSHIBA...
  • Page 36 Output connected on the cathode side of the LED is “L” level. When the above conditions are fulfilled, the LED lights. Refer to the following names of the LED which are ON/OFF controlled by DSPON0/DSPON1 signals. Nov. 1997 © TOSHIBA 5 - 11 3560/70 DISPLAY...
  • Page 37 Exposure display8 IC1-24 13 FC All clear IC1-25 14 EXPO9 Exposure display9 (D MAX) IC1-25 DSP-ON-0 signal is LED and IC on PWA-KEY1. DSP-ON-1 signal is LED and IC on PWA-KEY2. 3560/70 DISPLAY 5 - 12 Nov. 1997 © TOSHIBA...

  • Page 38: Drive System

    6. DRIVE SYSTEM The above item 6 is the same one as for the 2060/2860. COSMOS in the 3560/70 Service Manual are the Texts from in the 2060,2860/70 same as texts from Service Manual . Do you refer to the 2060,2860/70 Service Manual ?

  • Page 39: Optical System

    IC19 (P7-16, 17) IC35 IC18 (P7-16, 17) IC21 COSMOS (except for 7.7.4) in the 3560/70 Texts from Service Manual are the same as texts from in the 2060,2860/70 Service Manual . Do you refer to the 2060,2860/70 Service Manual ? Cancel Skip Nov.
  • Page 40 Optical fan (rear) Optical fan (rear) (1) Remove the upper rear cover. (2) Remove the connectors (2) and the screws (4). COV-FAN-R Two optical fans can be removed together with the COV-FAN-R. Connector 3560/70 OPTICAL 7 - 2 Nov. 1997 © TOSHIBA...
  • Page 41 However, number of IC is changed (refer to the circuit diagram). Example 2060/2860 3560/70 IC13 (P8-7) IC12 (P8-7) COSMOS in the 3560/70 Service Manual are the Texts from same as texts from 8-15 in the 2060,2860/70 Service Manual . Do you refer to the 2060,2860/70 Service Manual ?
  • Page 42 IC19 (P9-15, 16) IC35 IC40 (P9-15, 16) IC46 IC18 (P9-16) IC21 COSMOS in the 3560/70 Service Manual are the Texts from in the 2060,2860/70 same as texts from 9-16 Service Manual . Do you refer to the 2060,2860/70 Service Manual ?

  • Page 43: Developer Unit

    IC19 (P10-15) IC35 IC30 (P10-15) IC37 COSMOS Texts from 10-1 in the 3560/70 Service Manual are the same as texts from 10-1 10-15 in the 2060,2860/ 70 Service Manual . Do you refer to the 2060,2860/70 Service Manual ? Skip Cancel Nov.
  • Page 44 When the drum has been removed COSMOS Texts from 11-1 (except for 11.4.3, 11.4.4 and 11.4.5) in the 3560/70 Service Manual are the same as texts from 11-1 11-6 in the 2060,2860/70 Service Manual . Do you refer to the 2060,2860/70 Service Manual ?
  • Page 45 (3) Remove the lever from the fitting sections of Separation claw the separation claw holders. Lever Separation claw holder (4) Remove the 4 screws and take out the separa- tion claw with the holder. 3560/70 CLEANER 11 - 2 Nov. 1997 © TOSHIBA...
  • Page 46 (1) Remove cleaner unit. (2) Remove inner cover (upper). (3) Remove a screw and a connector. Charger output adjustment block, separation claw solenoid Charger output adjustment block Separation claw solenoid Nov. 1997 © TOSHIBA 11 - 3 3560/70 CLEANER...
  • Page 47 R66 (P12-6) C34 (P12-6) IC12 (P12-6) IC35 COSMOS Texts from 12-1 in the 3560/70 Service Manual are the same as texts from 12-1 12-14 in the 2060,2860/ 70 Service Manual . Do you refer to the 2060,2860/70 Service Manual ?
  • Page 48 13. ELECTRIC CIRCUIT DIAGRAM 13.1 Logic Circuit (PWA-LGC) 1/13 0.1/25 1/10W3.3K 02CZ5.1Y 0.1/25 0.1/25 1/10W2.2K 02CZ5.1Y 1000P/50 1000P/50 3300P/50 RR10 4.7K 4.7K 1/10W4.7K 1/10W4.7K 1/10W4.7K 1/10W4.7K 1/10W4.7K 1/10W4.7K 1/10W4.7K Nov. 1997 © TOSHIBA 13 - 1 3560/70 CIRCUIT DIAGRAMS...
  • Page 49 HINT How to search for where a signal in a circuit diagram has jumped to. Logic Circuit (PWA-LGC) 2/13 3560/70 CIRCUIT DIAGRAMS 13 - 2 Nov. 1997 © TOSHIBA...
  • Page 50 IC12 1/10W4.7K 1/10W4.7K 1/10W4.7K RETS[0:7] R117 [RETS[0:7]] R116 BIN/OCT R115 [HC138A] IC15 SCSW-A [SCSW-A] SCSW-B [SCSW-B] SCSW-C 13B5 [SCSW-C] SCSW-D 13B5 [SCSW-D] & R171 SCSW-E 13B5 [SCSW-E] R172 1/10W470 1/10W470 Nov. 1997 © TOSHIBA 13 - 3 3560/70 CIRCUIT DIAGRAMS...
  • Page 51 DRV-5 DRV5 RGTCLTCU 13A5 [DRV5] 12C5 [RGTCLTCU] DRV-6 DRV6 RGTCLTCL 13A5 [DRV6] 12D5 [RGTCLTCL] DRV-[0:7] DRV-7 DRV7 [DRV-[0:7]] 13A5 [DRV7] [VCC] [VCC] 0.1/50 [GND] [GND] [GND] 0.1/25 [GND] [FIN] [FIN] 3560/70 CIRCUIT DIAGRAMS 13 - 4 Nov. 1997 © TOSHIBA...
  • Page 52 R198 1/10W22K LCF4000 RETS6 [LCF4000] 13C3 1/10W22K R159 SFBSW RETS7 [SFBSW] 11C3 R155 1/10W4.7K 1/10W4.7K R201 R210 1/10W4.7K 1/10W4.7K R215 R203 1/10W470 R211 1/10W4.7K 1/10W4.7K R212 SCSW-A [SCSW-A] SCSW-B [SCSW-B] Nov. 1997 © TOSHIBA 13 - 5 3560/70 CIRCUIT DIAGRAMS...
  • Page 53 Logic Circuit (PWA-LGC) 6/13 A[0:18] [A[0:18]] D[0:15] [D[0:15]] [SKT] [SKT] SRAM8KX8 EPROM 256KX16 SRAM32KX8 TIMEKEEPER [M27C4002] [M71256] [M48T58] IC36 IC40 IC37 8191 32767 262143 WRRAM [WRRAM] CSRAM0 [CSRAM0] [RD] [CS2] [WR] CS11 [CS11] 3560/70 CIRCUIT DIAGRAMS 13 - 6 Nov. 1997 © TOSHIBA...
  • Page 54 [PFCRST] IC26 GARST [GARST] [HC14] PFPRST 13B5 [PFPRST] 1SS184 IC30 1/10W4.7K [HC14] [HC14] ACOFF PDWNCHK [PDWNCHK] [ACOFF] 12D5 IC26 IC26 R153 R150 24VCHK [24VCHK] 1/10W22K 1/10W22K R152 1/10W4.7K 0.1/25 1SS184 Nov. 1997 © TOSHIBA 13 - 7 3560/70 CIRCUIT DIAGRAMS...
  • Page 55 CSIPC0 CSIPC R25 1 IC32 [CSIPC0] 13D8 [CSIPC] [WE] 1/10W3.9K 1/10W1K [WR] 13D8 HTRTH- HTRDY [HTRTH-] [HTRDY] 13E8 [OE] [RD] HTRDY2 [HTRDY2] [VCC] R29 1 [GND] 1/10W3.3K 1/10W4.7K 1/10W3.9K 0.1/25 3560/70 CIRCUIT DIAGRAMS 13 - 8 Nov. 1997 © TOSHIBA...
  • Page 56 [I62385US] IC45 HVT-PRE HVTPRE [HVT-PRE] 12C3 [HVTPRE] HVT-DC HVTDC [HVT-DC] 12D3 [HVTDC] HVT-AC HVTAC [HVT-AC] 12C3 [HVTAC] HVT-M HVTM [HVT-M] 12C3 [HVTM] FMOT-ONA FMOT-ON [FMOT-ONA] 11E4 [FMOT-ON] [VCC] [GND] 0.1/25 Nov. 1997 © TOSHIBA 13 - 9 3560/70 CIRCUIT DIAGRAMS...
  • Page 57 RGT-B RGTB [RGT-B] 11E5 [RGTB] RGT-D RGTD [RGT-D] 11E5 [RGTD] VREFB 1/10W3.9K [VCC] +5VSW 24VF [PG] [SG] 1/10W330 1S1834 0.1/25 0.1/25 RST-SW [RST-SW] RSTSW 12B3 [RSTSW] RN2401 1/10W1K 2SD1417 1/10W3.3K 3560/70 CIRCUIT DIAGRAMS 13 - 10 Nov. 1997 © TOSHIBA...
  • Page 58 DCMA [MERR-P] [FMOT-DIR] [DCMA] MREQ-P FPLL-OK RGTC FEED-MOTOR [MREQ-P] [FPLL-OK] 10C8 [RGTC] REGIST-MOTOR MACK-P FMOT-BRK RGTB [MACK-P] [FMOT-BRK] 10D8 [RGTB] PTXD FMOT-ON [PTXD] [FMOT-ON] RGTD ERSLP [RGTD] [ERSLP] 10D8 10A4 Nov. 1997 © TOSHIBA 13 - 11 3560/70 CIRCUIT DIAGRAMS...
  • Page 59 [CN15] MREQ-S [MREQ-S] S-CNT [S-CNT] 53052-15V [CN6] STXD [STXD] 53324-6 22/50 SORTER MACK-S [MACK-S] ACOFF [ACOFF] POWER-UNIT2 ZCINT [ZCINT] SRXD [SRXD] SSR- [SSR-] SSR+ 47/50 12A3 [SSR+] POWER-UNIT1 100/16 DUMMY 3560/70 CIRCUIT DIAGRAMS 13 - 12 Nov. 1997 © TOSHIBA...
  • Page 60 7522S C2XB HC273WM C2XB 91C640N IC25 0.1/25 0.1/25 0.1/25 0.1/25 0.1/25 0.1/25 7407M HC32M HC245AWM C2XB 7407M HC244WM 7407M HC244WM HC132M 0.1/25 0.1/25 0.1/25 0.1/25 0.1/25 0.1/25 0.1/25 0.1/25 0.1/25 Nov. 1997 © TOSHIBA 13 - 13 3560/70 CIRCUIT DIAGRAMS...
  • Page 61 How to search for where a signal in a circuit diagram has jumped to. 13.2 Control Panel Circuit 13.2.1 Control panel circuit (PWA-PNL) 1/5 5 6 7 8 9 2 3 4 0.1/25 0.1/25 3560/70 CIRCUIT DIAGRAMS 13 - 14 Nov. 1997 © TOSHIBA...
  • Page 62 DB15 32767 VA10 VA11 VA12 VA13 VA14 VA10 VA10 VD10 VA11 VD11 VA11 VA12 VD12 VA12 VA13 VD13 VA13 VA14 VD14 VA14 VA15 1/10W100 VD15 VD[0:7] 1351F0A 1351F0A 0.1/25 4.7/16 Nov. 1997 © TOSHIBA 13 - 15 3560/70 CIRCUIT DIAGRAMS...
  • Page 63 Control panel circuit (PWA-PNL) 3/5 A[0:18] [A[0:18]] D[0:15] [D[0:15]] [SKT] [SKT] EPROM 256KX16 EPROM 256KX16 [M27C4002] [M27C4002] IC10 IC11 SRAM32KX8 [M71256] 262143 262143 32767 [RD] 1/10W470 [CS2] 1/10W470 [CS3] 1/10W470 [CS1] [WR] 3560/70 CIRCUIT DIAGRAMS 13 - 16 Nov. 1997 © TOSHIBA...
  • Page 64 1/10W680 [AZM10A] CCFL+ VHIGH1 [CCFL+] 1/10W680 CCFL- VHIGH2 [CCFL-] VLOW 47/16 0.1/25 1/10W4.7K [N07] DSON0 [DSON0] 2SA1428Y IC15 1/10W560 1/10W4.7K DSPON0 [DSPON0] [N07] DSON1 [DSON1] 2SA1428Y IC15 1/10W560 DSPON1 [DSPON1] Nov. 1997 © TOSHIBA 13 - 17 3560/70 CIRCUIT DIAGRAMS...
  • Page 65 RETK13 [RETK13] [YD] RETK14 [RETK14] RETK15 [RETK15] SCN0 [SCN0] SCN1 [SCN1] SCN2 [SCN2] [CN4] SCN3 [SCN3] CCFL+ S3L2E [CCFL+] SCN4 [SCN4] SCN5 CCFL [SCN5] SCN6 [SCN6] CCFL- [CCFL-] SCN7 [SCN7] 3560/70 CIRCUIT DIAGRAMS 13 - 18 Nov. 1997 © TOSHIBA...
  • Page 66 SOUT O/USER LTL16KG LP11 LECLK [LECLK] LELTH0 [LELTH0] LATCH LTL16KG LP10 LTL16KG LERST [LERST] LTL16KG LAST LTL16KG LTL16KG P/USER LTL16KG LTL16KG LTL16KG [VDD] [VSSL] LTL16KG [VSSD] [VSSD] LTL16KG [VSSD] [VSSD] Nov. 1997 © TOSHIBA 13 - 19 3560/70 CIRCUIT DIAGRAMS...
  • Page 67 SCN6 [SCN6] [SWAA] [SWAA] [SWAA] [SWAA] O/USER P/USER B3F-1000 B3F-1000 B3F-1000 B3F-1000 SCN7 [SCN7] [SWAA] [SWAA] [SWAA] [SWAA] B3F-1000 B3F-1000 B3F-1000 B3F-1000 RETK12 [RETK12] RETK13 [RETK13] RETK14 [RETK14] RETK15 [RETK15] 3560/70 CIRCUIT DIAGRAMS 13 - 20 Nov. 1997 © TOSHIBA...
  • Page 68 HINT How to search for where a signal in a circuit diagram has jumped to. Control key circuit (PWA-KEY1) 3/3 Nov. 1997 © TOSHIBA 13 - 21 3560/70 CIRCUIT DIAGRAMS...
  • Page 69 LP10 EXPO5 LERST [LERST] LTL433G EXPO4 LAST LTL433G EXPO3 LTL433G EXPO2 LTL433G EXPO1 LTL16KG AUTO LTL16KG PHOT0 [VDD] [VSSL] LTL16KG TIMER [VSSD] [VSSD] LTL16KG [VSSD] [VSSD] LTL16KG [TH+] NTH42G [TH-] 3560/70 CIRCUIT DIAGRAMS 13 - 22 Nov. 1997 © TOSHIBA...
  • Page 70 Control key circuit (PWA-KEY2) 2/3 SCN3 [SCN3] [SWAA] [SWAA] B3F-1000 B3F-1000 SCN8 [SCN8] [SWAA] [SWAA] [SWAA] [SWAA] AUTO PHOTO B3F-1000 B3F-1000 B3F-1000 B3F-1000 RETK12 [RETK12] RETK13 [RETK13] RETK14 [RETK14] RETK15 [RETK15] Nov. 1997 © TOSHIBA 13 - 23 3560/70 CIRCUIT DIAGRAMS...
  • Page 71 HINT How to search for where a signal in a circuit diagram has jumped to. Control key circuit (PWA-KEY2) 3/3 3560/70 CIRCUIT DIAGRAMS 13 - 24 Nov. 1997 © TOSHIBA...
  • Page 72 13.3 Power Supply Circuit (PS-ACC) [A] 115 V Nov. 1997 © TOSHIBA 13 - 25 3560/70 CIRCUIT DIAGRAMS...
  • Page 73 [B] 230 V 3560/70 CIRCUIT DIAGRAMS 13 - 26 Nov. 1997 © TOSHIBA...
  • Page 74 ON to protect electrical components if two different voltages short. If this happens, remove the cause of the short, and turn the main switch OFF then ON again to enable circuit operation. Nov. 1997 © TOSHIBA 14 - 1 3560/70 POWER...
  • Page 75 24VB J534 24VC J530 24VD J533 24VE J533 24VI J535 24VJ J536 24VF J532 24VG J533 24VH J530 J531 14.4 AC Voltage Heater lamp voltage Lamp regulator voltage Damp heater voltage 3560/70 POWER 14 - 2 Nov. 1997 © TOSHIBA...
  • Page 76 10ms ~ 120ms ACOFF 21.6V or more Reg 1 (Option) 21.6V or more +24V 21.6V or more 0 – 200ms Reg 2 (Copier) +24V 21.6V or more Zero cross Nov. 1997 © TOSHIBA 14 - 3 3560/70 POWER...
  • Page 77 15. PC BOARD ASSEMBLY 15.1 PWA-LGC Nov. 1997 © TOSHIBA 15 - 1 3560/70 PC BOARD...
  • Page 78 15.2 PWA-PNL 3560/70 PC BOARD 15 - 2 Nov. 1997 © TOSHIBA...
  • Page 79 15.3 PWA-KEY KEY1 KEY2 Nov. 1997 © TOSHIBA 15 - 3 3560/70 PC BOARD...
  • Page 80 15.4 PWA-ERS 3560/70 PC BOARD 15 - 4 Nov. 1997 © TOSHIBA...
  • Page 81 15.5 PS-ACC [A-1] 115V Nov. 1997 © TOSHIBA 15 - 5 3560/70 PC BOARD...
  • Page 82 [A-2] 230V 3560/70 PC BOARD 15 - 6 Nov. 1997 © TOSHIBA...
  • Page 83 15.6 PS-HVT Nov. 1997 © TOSHIBA 15 - 7 3560/70 PC BOARD...

  • Page 84: Ac Wire Harness

    Exposure lamp Fuse J501-3 Thermo fuse 100V~: 10A 200V~: 6.3A Relay Option +24V, +5V (DF, Sorter, RMS, etc.) Copier +24V (Motor, clutch, high-voltage, etc.) *1: Parts inside the switching power supply Nov. 1997 © TOSHIBA 16 - 1 3560/70 WIRE...
  • Page 85 LCDENB XSCL CCFL+ CCFL– RETK0 SCN10 SCN9 SCN8 SCN7 SCN6 SCN5 SCN4 SCN3 SCN2 SCN1 SCN0 RETK11 RETK10 RETK9 RETK8 RETK7 RETK6 RETK5 RETK4 RETK3 RETK2 RETK1 +24V T-CTR CTRON CTR-CNT 3560/70 WIRE 16 - 2 Nov. 1997 © TOSHIBA...
  • Page 86 +24V J244 J542 +24V LNSD LNSC LNS-MOT LNSB LNSA +24V J545 +24V MRRD MRRC MRR-MOT MRRB MRRA +24V J301 DRMTH DRM-THMS J243 J102 LNSSW LNS-SW J113 MRRSW MRR-SW J101 PLTNSW PTN-SW Nov. 1997 © TOSHIBA 16 - 3 3560/70 WIRE...
  • Page 87 J223 J224 J303 +24V MAIN-SW RSTSW J304 J227 PSTP0-SW PSTPC0 J226 J108 PSTPCU PSTP1-SW J214 +24V RGT0-CLT RGTCLTC0 J222 J511 BIASVREF HVMVREF HVTM HVTPRE HVACVREF PS-HVT HVTAC HVTVREF HVTDC PS-ACC J534 3560/70 WIRE 16 - 4 Nov. 1997 © TOSHIBA...
  • Page 88 J222 J530 +24V +24V +24V J235 J535 Power +24V Source pins +5VD J255 J536 +24VF +24V J531 J529 +24V +5VE +24V MAIN-MOT ACOFF +24V ZCINT SSR– SSR+ J532 J236 +24V PS-ACC Nov. 1997 © TOSHIBA 16 - 5 3560/70 WIRE...
  • Page 89 J235A J14A AD-CNT ENDSW SIDSW PEMPAD PJAM1AD SIDM-D SIDM-B SIDM-C SIDM-A +5VSW J235B J14B APLL-OK AMOT-BRK AMOT-OFF FDCLT-AD STCLT-AD STSOL-AD ENDM-D ENDM-B ENDM-C ENDM-A J235 PS-ACC J535 J235 Power Source pins 3560/70 WIRE 16 - 6 Nov. 1997 © TOSHIBA...
  • Page 90 RETS-2 SCSW-D SCSW-C RETS-7 RETS-6 RETS-5 RETS-4 PMOT-REF RMS7 RMS6 RMS5 RMS4 RMS3 RMS2 RMS1 RMS0 +24V +24V CTRON CTR-CNT ZMDTCT ENABLE ERROR A3DTCT PCTXD PCRXD PCRTS PCDSR PCDTR PCCTS PC-CNT Nov. 1997 © TOSHIBA 16 - 7 3560/70 WIRE...
  • Page 91 17. UNPACKING PROCEDURE 17.1 Unpacking and Set-up Procedure for the 3560 (1) Unpacking the copier carton box. (2) Unpack the accessory package. Remove the accessory package and other packing mate- rial. Below are accessories (accessories vary according to the destination): .
  • Page 92 (5) Pull out the cassette. (6) Remove the packing materials and parts from inside of the cassette. . Developer bottle Accessories vary according to the desti- nation. . Power cord 3560/70 INSTALLATION 17 - 2 Nov. 1997 © TOSHIBA...
  • Page 93 (7) Remove the paper from the package. (8) Set the paper for each cassette. (9) Insert the cassette gently. Nov. 1997 © TOSHIBA 17 - 3 3560/70 INSTALLATION...
  • Page 94 (10) Open the front cover. (11) Remove the packing screws (four). (12) Open the upper unit. 3560/70 INSTALLATION 17 - 4 Nov. 1997 © TOSHIBA...
  • Page 95 Note: If the photoconductor is exposed to fluo- rescent light or external light for long time, it may suffer from light-caused fatigue. So, be sure to cover the process unit with, for example, a suitable cloth. Nov. 1997 © TOSHIBA 17 - 5 3560/70 INSTALLATION...
  • Page 96 By rotating the magnetic roller, check to make sure that the developer material is transported properly. (18) Reinstall the top cover. Be sure to install the top cover firmly. 3560/70 INSTALLATION 17 - 6 Nov. 1997 © TOSHIBA...
  • Page 97 Reinstall the screw and connector. . Be careful not to catch your fingers be- tween the two units when the upper unit is pressed down. (21) Close the upper unit and the front cover. Nov. 1997 © TOSHIBA 17 - 7 3560/70 INSTALLATION...
  • Page 98 3. The machine starts its operation. The value on the message display changes. 4. About 2 to 3 minutes later, the value on the message display stabilizes at 235~245. 3560/70 INSTALLATION 17 - 8 Nov. 1997 © TOSHIBA...
  • Page 99 (25) <Procedure for installing the toner car- tridge> Open the front cover. (26) Shake the new toner cartridge to the right and to the left 5 or 6 times to loosen the toner inside. Nov. 1997 © TOSHIBA 17 - 9 3560/70 INSTALLATION...
  • Page 100 (the toner may spill). (28) Install the new toner cartridge in the machine. . Push the toner cartridge fully in until it is locked securely. (29) Close the front cover. 3560/70 INSTALLATION 17 - 10 Nov. 1997 © TOSHIBA...
  • Page 101 . Automatic duplexer operation is correct (if ADU is installed). . Light distribution is correct. . Fixing and cleaning are correct. . Exposure level is correct. . Control panel displays operation are correct. Nov. 1997 © TOSHIBA 17 - 11 3560/70 INSTALLATION...
  • Page 102 – Enlarging and reducing modes – Interrupting mode – Dual-page copying – Edge erase copying – User set – Image shifting – Copy-mode memory Note: The packing material should disposed of properly. 3560/70 INSTALLATION 17 - 12 Nov. 1997 © TOSHIBA...
  • Page 103 . Fixing parts for the large- capacity feeder . Operator’s manual pocket . Copy receiving tray Plastic cover . Original feed tray . Easy set-up instruction . Operator’s manual . Others (vary according to the destination) Nov. 1997 © TOSHIBA 17 - 13 3560/70 INSTALLATION...
  • Page 104 Fix the handles by using the screws and the brackets included in the package. (5-1) Remove the packing material inside of the large-capacity feeder. 3560/70 INSTALLATION 17 - 14 Nov. 1997 © TOSHIBA...
  • Page 105 (5-2) Remove the packing material from the pa- per feeding side of the copy machine. (5-3) Insert the pins of the copy machine into the hinge of the large-capacity feeder. (5-4) Install the connector. Nov. 1997 © TOSHIBA 17 - 15 3560/70 INSTALLATION...
  • Page 106 Screw (M4 × 8) (black) . Hinge fixing bracket Screw (M4 × 8) (silver) . Connector cover 5-11 Screw (M4 × 8) (silver) (5-6) Install the harness cover A. (5-7) Install the harness cover B. 3560/70 INSTALLATION 17 - 16 Nov. 1997 © TOSHIBA...
  • Page 107 . Attach the clamp to the large-capacity feeder. (5-9) Fix the hinge fixing bracket by screw (M4 × 8, silver, 1) (5-10) Attaching 2 connectors. After attaching them, fix the harness by clamp. Nov. 1997 © TOSHIBA 17 - 17 3560/70 INSTALLATION...
  • Page 108 (5-11) Fix the connector cover by screw (M4 × 8, silver, 2). (6-1) Pull out the automatic duplexing unit. (6-2) Remove the packing parts. 3560/70 INSTALLATION 17 - 18 Nov. 1997 © TOSHIBA...
  • Page 109 (6-3) Remove the packing material. (6-4) Push the automatic duplexing unit into the body carefully. (7) Pull out the cassette. Nov. 1997 © TOSHIBA 17 - 19 3560/70 INSTALLATION...
  • Page 110 . Developer bottle Accessories vary according to the desti- nation. . Power cord (9) Remove the paper from the package. (10) Set the paper for each cassette. 3560/70 INSTALLATION 17 - 20 Nov. 1997 © TOSHIBA...
  • Page 111 (11) Insert the cassette gently. (12) Open the front cover. (13) Remove the packing screws (four). Nov. 1997 © TOSHIBA 17 - 21 3560/70 INSTALLATION...
  • Page 112 (15) Remove the pressure release bracket (2 pcs.) from the fuser unit. . Remove the toner cartridge. Accessories vary according to the des- tination. (16) Remove the screw (1) and connector (1), then the process unit. 3560/70 INSTALLATION 17 - 22 Nov. 1997 © TOSHIBA...
  • Page 113 Note: Before pouring in the developer material, be sure to shake the developer bottle fully. By rotating the magnetic roller, check to make sure that the developer material is transported properly. Nov. 1997 © TOSHIBA 17 - 23 3560/70 INSTALLATION...
  • Page 114 (21) After placing the developer unit in the proc- ess unit, move down the lever on each side to fix the developer unit. (22) Reinstall the process unit into the machine. Reinstall the screw and connector. 3560/70 INSTALLATION 17 - 24 Nov. 1997 © TOSHIBA...
  • Page 115 (24) Connect the power cable to the outlet. . Install the operator’s manual pocket. . Connect the ADF’s connector to the con- nector section marked “ADF”. (25) Turn on the copier main switch. Nov. 1997 © TOSHIBA 17 - 25 3560/70 INSTALLATION...
  • Page 116 CALL SERVICE. Then, for the subsequent adjustment of the auto-toner sensor, follow the procedure described in the Service Manual. (27) <Procedure for installing the toner car- tridge> Open the front cover. 3560/70 INSTALLATION 17 - 26 Nov. 1997 © TOSHIBA...
  • Page 117 . Do not shake the toner cartridge after removing the seal (the toner may spill). (30) Install the new toner cartridge in the machine. . Push the toner cartridge fully in until it is locked securely. Nov. 1997 © TOSHIBA 17 - 27 3560/70 INSTALLATION...
  • Page 118 . The copy receiving tray should be installed in the slots in the exit cover. (33) Unpacking the accessory package. . Original feed tray . Screw (M4 × 6) (silver) 3560/70 INSTALLATION 17 - 28 Nov. 1997 © TOSHIBA...
  • Page 119 Repeat the procedure until the center line on the copy is in the fold. After the adjustment, tighten the two screws of the original feed tray. Nov. 1997 © TOSHIBA 17 - 29 3560/70 INSTALLATION...
  • Page 120 – Enlarging and reducing modes – Interrupting mode – Dual-page copying – Edge erase copying – User set – Image shifting – Copy-mode memory Note: The packing material should be disposed of properly. 3560/70 INSTALLATION 17 - 30 Nov. 1997 © TOSHIBA...
  • Page 121 Disconnect the short connector from the har- Blind plate ness. Note: Remove the rear cover if the harness con- nector is in the back etc. Harness connector Nov. 1997 © TOSHIBA 17 - 31 3560/70 INSTALLATION...
  • Page 122 (5) Install the counter socket to the frame (2 M3 Socket screws). connector Harness connector (6) Reinstall the upper feed cover. Screws (M3) (7) Insert the key copy counter with its arrow mark facing up as shown. 3560/70 INSTALLATION 17 - 32 Nov. 1997 © TOSHIBA...

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