IMPORTANT SAFETY NOTICE There are special parts used in Panasonic Projectors which are important for safety. These parts are shaded on the schematic diagram. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire, or other hazards.
<PT-FW430U/PT-FW430E/PT-FW430EA/PT-FX400U/PT-FX400E/PT-FX400EA> Safety Instructions Safety precautions 1. Safety Precautions 1.1. General Guidelines - For continued safety, no modification of any circuit must be attempted. - Unplug the power cord from the power outlet before disassembling this projector. - Use correctly the supplied power cord and must ground it. - It is advisable to use an isolation transformer in the AC power line before the service.
Specifications Model No. PT-CW230U/E/EA PT-CX200U/E/EA Power supply AC100 V - 240 V 50 Hz/60 Hz 100 V - 240 V 4.5 A-2.2 A, 350 W When [Standby mode] of [Setting] is set to [ECO]: 0.45 W Power consumption When [Standby mode] of [Setting] is set to [Network]: 11.0 W Size 0.65"(aspect ratio 16 : 10) 0.55"(aspect ratio 4 : 3)
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Specifications Model No. PT-CW230U/E/EA PT-CX200U/E/EA 1 (D-sub 15 pin female) 0.7 V [p-p] 75 Ω (When G-SYNC: 1.0 [p-p] 75 Ω [RGB signal] HD/SYNC TTL high impedance, automatic positive/negative polar- COMPUTER 1 IN/ ity compatible COMPONENT IN VD TTL high impedance, automatic positive/negative polarity compatible [YP B P R signal] Y: 1.0 V [p-p] including synchronization signal, P B P R : 0.7 V [p-p] 75 Ω...
Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the pro- jector, it will automatically turn off by operating one of the following protection circuits. Thermal fuse(SW902) Lamp cover switch (SW901) There is the thermal fuse (SW902) inside of the pro- The lamp cover switch (SW901) cuts off the drive jector to detect the internal temperature rising abnor-...
Circuit Protections Warning temperature and power failure protection Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. Indicators WARNING indica- tor emit a red light...
Maintenance Before replacing the unit When you perform maintenance or replacement of the parts, make sure to turn off the power and disconnect the power plug from the wall outlet. Maintenance Outer Case Wipe off dirt and dust using a soft dry cloth. If the dirt is persistent, soak the cloth with water and wring it thoroughly before wiping.
Maintenance Resetting the filter counter Be sure to reset the Filter counter after replacing the air filter unit. 1) Press st to select [Filter counter reset]. 2) Press <SELECT> button. [Filter counter Reset?] appears. Select [Yes] to continue. Another confirmation dialog box appears, select [Yes] to reset the filter counter.
Maintenance J Lamp unit The lamp unit is a consumable component. You can check the total usage time using Lamp runtime in the Informa- tion menu. It is recommended to ask an authorized engineer to replace the lamp unit. Contact your dealer. Consult your dealer to purchase a replacement lamp unit.
Maintenance Replacing the lamp unit CAUTION: When the projector is mounted on a ceiling, do not work with your face close to the projector. Attach the lamp unit and the lamp cover securely. When you experience difficulty in installing the lamp, remove it and try again. If you use force to install the lamp, the connector may be damaged.
Maintenance How to check lamp runtime The LAMP indicator will light yellow when the lamp runtime (Corresponding value) reaches 2,000 hours. This is to indicate that lamp replacement is required. The lamp runtime is calculated by using the below expression. Lamp runtime (Corresponding value) = normal + eco x 0.67...
Maintenance Cleaning After long periods of use, dust and other particles will accumulate on the optical parts, mirror, color wheel, lens etc.,causing the picture to darken or color to blur. If this occurs, remove dust and other particles using air spray. Beforetaking the cleaning, turn off the projector and allow the projector to cool for more than 60 minutes.
Security Function Notice This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the projector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started.
Standby Mode Notice This projector provides 2 types of standby mode, Eco standby and Network standby. According to the standby mode "Eco" or "Network", several functions are restricted as shown in the table below. To change the standby mode, use the projector's menu "Setting".
Mechanical Disassembly Mechanical disassembly should be made following procedures in numerical Screws expression order. (Type ) mm Diameter x Length Following steps show the basic procedures, therefore unnecessary step may T type M type be ignored. Caution: The parts and screws should be placed exactly the same position as the origi- nal otherwise it may cause loss of performance and product safety.
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Mechanical Disassembly x Optical unit lamp and CW removal FPC cable dressing 1. Loosen 2 screws A and pull the lamp assy upward off. 2. Remove 1 screw B(M2.5x6) to remove the temp sensor 2 board. Color wheel 3. Remove 1 screw C(T3x12)x2 and 2 screws D (M4x8) to remove assy the optical unit upward off.
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Mechanical Disassembly c Fans (FN902, FN903, FN904), SW901, speaker removal 1. Remove 3 screws A(T3x8) to remove the exhaust fan assy. 2. Remove 2 screws B(M3x6) to remove the fan duct assy. 3. Remove 3 screws C(T3x12) to remove the speaker box. Air filter Speaker (T3x8)x2...
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Mechanical Disassembly v Power and fannet board and fan(FN905) removal 1. Remove 2 screws A(M3x8) to remove the fannet board. 2. Remove 4 screws B(M3x8) to remove the power box cover. 3. Remove 2 screws C(M3x8) and 1 screw D(M3x8) to remove the power board and insulation sheet.
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Mechanical Disassembly b Ballast board and thermal fuse(SW902) removal 1. Remove 2 screws A(M3x6) to remove the side lamp shield. 2. Remove 4 screws B(M3x8) to remove the lamp house frame. 3. Remove 2 screws C(T3x8) to remove the ballast board, remove 1 screw D(T3x8) to remove the Trigger box , remove 2 screws E(M3x6) to remove the ballast socket.
Mechanical Disassembly Wiring of cables Dress the cables into the guides on the cabinet bottom as shown in the figure below. Guide Guide Guide Lamp socket SW902 Guide Ballast board Trigger box Ferrite core n Line filter board removal Line filter shield 1.
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Mechanical Disassembly m Main, AV Board and fans (FN901, FN906) removal-1 1. Remove 1 screw A(M3x6) to remove the temp sensor 1 board. 2. Remove 6 screws B(M3x12) to remove the main and AV board assy. Temp sensor 1 board Main and AV board assy Fig.7...
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Mechanical Disassembly , Main, AV board and fans (FN901, FN906) removal-2 (M3x6)x2 Shield cover (M3x6)x2 Insulation sheet AV board Main board (Hex bolt) (M3x6)x1 (T3x6)x3 (Hex bolt) x4 AV panel -24-...
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Mechanical Disassembly . Note on wiring After disassembling the mechanical parts or electrical parts, the wiring cables must be placed in the original position. Especially the cable dressing indicated in the figure below, use a fixer not to touch the cable to the parts on the primary power circuit. Fig.8 Fix the cables connected to Fix the cables by...
Adjustments Adjustments after parts replacement : Adjustment necessary : Check necessary ● ❍ Disassembly / Replaced parts Optical Unit Color Wheel Power Board Main Board Fan voltage adjustment ● ● Auto calibration adjustment [PC] ❍ Auto calibration adjustment [Component] ❍ Color index adjustment-1 ●...
Electrical Adjustments Circuit adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. Before adjustment, please turn on the projector more than ten minutes. WARNING : USE UV RADIATION EYE AND SKIN PROTECTION DURING SERVICING.
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Electrical Adjustments z Fan voltages adjustment x PC auto calibration Equipment Digital multimeter Input mode Computer 1 (RGB) 1. Enter the service mode. Input signal XGA computer signal 2. Connect the Digital multimeter to the test point listed Signal pattern 16-step gray scale below.
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Electrical Adjustments Color index adjustment-1 b Color index adjustment-2 Condition Dark room Condition Dark room Input mode Computer 1 (RGB) mode Input mode Computer 1 (RGB) mode Image mode Dynamic Image mode Dynamic Signal pattern RGBW-Ramp pattern (Internal sig- Signal pattern RGBW-Ramp pattern (Internal sig- nal) nal)
Electrical Adjustments Service adjustment data These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “[” are required to readjust following to the “Electrical adjustments”. Other items should be used with the initial data value.
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Electrical Adjustments Group/ Item Name Function Initial Range Note Item Group 156 Color Matching - Measured Data 0 Measured Red -X 0 - 1000 1 Measured Red -Y 0 - 1000 2 Measured Red -Luma 0 - 32767 10 Measured Green -X Adjust Color matching Data 0 - 1000 0: Image = Dynamic mode...
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Electrical Adjustments Group/ Item Name Function Initial Range Note Item 4 Fan 3 Min Adjust (DAC) 0 - 255 5 Fan 3 Max Adjust (DAC) 0 - 255 6 Fan 4 Min Adjust (DAC) 0 - 255 7 Fan 4 Max Adjust (DAC) 0 - 255 8 Fan 5 Min Adjust (DAC) 0 - 255...
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Electrical Adjustments Group/ Item Name Function Initial Range Note Item Group FAN Control Range Setting (Temp./Voltage) Normal Ceiling Bottom 0 Normal Fan Control Min Temp Temp Sensor Control Start/End at Normal 20 - 100 1 Normal Fan Control Max Temp 20 - 100 2 Normal Fan1 Min Fan Voltage at Normal (x0.1V)
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Model No. is set when the value is set 1 Model No. Setting 0 - 10 to 10. Group Model No. Setting [PT-CW230E / PT-CX200E] 0 Model No. Confirm * Refer to S430-0 Model No. is set when the value is set 1 Model No. Setting 0 - 10 to 10.
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Electrical Adjustments Group/ Item Name Function Initial Range Note Item Group Model No. Setting [PT-CW230EA / PT-CX200EA] 0 Model No. Confirm * Refer to S430-0 Model No. is set when the value is set 1 Model No. Setting 0 - 10 to 10.
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Electrical Adjustments Group/ Item Name Function Initial Range Note Item 8 VSBEG 0 - 255 15 Field Diff (SEP) Even/Odd Phase Compensation on HV Sync 0 - 2 16 Field Diff (SOG) Even/Odd Phase Compensation on SOG Sync 0 - 2 Group 519 RGB Video (1080p - 60) 2 H Back Porch 236/236...
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Electrical Adjustments Group/ Item Name Function Initial Range Note Item 7 Overscan 26/26 0 - 255 8 VSBEG 0 - 255 Group 546 YCrCb (1080i - 60) 2 H Back Porch 236/236 0 ~ 4095 3 V Back Porch 20/20 0 ~ 4095 7 Overscan 26/26...
Troubleshooting Indicators and projector condition Each indicator on the projector indicates the operating status of the projector. If you find the un-expected operation during usage, check the projector's operation with the tables below. The indicators also let you know the mainte- nance sign.
Troubleshooting No power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the button once and then check the LED indication. - When all of LED indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly.
Troubleshooting No picture Check following steps. No picture with all of in- put sources Check signal processing stage and DMD driving stage; Check IC401 <DLP Data Processor>, IC2501 <DMD Power&Motor Drive>, or DMD module and peripheral cir- IC3501 <DMD Power&Reset Drive> cuits.
Troubleshooting No sound Check following steps. Check IC5101 <Audio Selector> and Audio Input stage and peripheral Check if the audio sig- circuit. nal is observed at pins 7 Check 12V_AUDIO power supply. and 15 of IC5101. Check if the audio sig- nal is observed at pin 3 Check IC5101 and peripheral circuit.
Troubleshooting Error log This projector provides the error history log function. To Group Item Data (Error Code) check the logs, you need to enter the service mode and <- Latest Error select the group "220" and no. "0" to "49". The error code is displayed on the data column.
Control Port Functions System control (DDP, IC401) PIN NO. PORT NO. SIGNAL NAME DESCRIPTION LAMPCTRL Lamp On: H LAMPSTAT Lamp Error: H USB_DAT_PS USB_DAT_NS SCL0 IIC Bus Control Clock SDA0 IIC Bus Control Data SDA2 IIC Bus Control Data SCL2 IIC Bus Control Clock UART1_MCI_DDP Serial Control Rxd...
Control Port Functions IIC bus D/A converter (Fan control, IC7881) ACTION PIN NO. FUNCTION NAME FUNCTION POL. Stand-by Power On Reset Input -> IIC BUS SCL -> IIC BUS SDA -> FAN_CONT5 FN905 Control Voltage (Power Box Exhaust Fan) -> 0:FAN Max ~ 255:FAN Min FAN_CONT6 FN906 Control Voltage (Color Wheel Intake Fan)
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IC Block Diagrams ● FA7701 <DC-DC control, IC5611> U V L O V R E F ON/OFF 0.3V – VREF 2.2V O S C 5.5V S.C.P 1.5V – BIAS S.C.DET 2.2V 1.5V Power Good Signal – IN– ON/OFF 0.88V – –...
PT-CW230U / CW230E / CW230EA Exploded Views & Parts List PT-CX200U / CX200E / CX200EA Exploded Views Parts List Models PT-CW230U PT-CW230E PT-CW230EA PT-CX200U PT-CX200E PT-CX200EA Impotant Safety Notice Components identificated by the International symbol ! have special characteristics impotant for safety.
PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description C661 4034454432 ELECT 1800U M 25V C662 3033701510 CERAMIC 0.1U K 50V ASSEMBLED BOARD C663 4034454432 ELECT 1800U M 25V C664 3033835215...
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description R626 3012558715 MT-GLAZE 22 JA 1/10W C2004 3034093426 CERAMIC 0.1U K 16V R627 3011505918 MT-GLAZE 10K JA 1/10W C3801 3034093426 CERAMIC...
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description SC5002 9450763503 SURGE-ABSORBER C1467 3034093426 CERAMIC 0.1U K 16V SC5011 9450763503 SURGE-ABSORBER C1468 3034093426 CERAMIC 0.1U K 16V SC5012 9450763503 SURGE-ABSORBER C1469...
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description C3509 3033701510 CERAMIC 0.1U K 50V C431 3033583215 CERAMIC 10U K 6.3V C3510 3033701510 CERAMIC 0.1U K 50V C432 3034093426 CERAMIC...
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description C5115 3034093426 CERAMIC 0.1U K 16V C6202 3034093426 CERAMIC 0.1U K 16V C5116 4034551616 CERAMIC 10U K 16V C7801 4034551616 CERAMIC...
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description C8036 3034093426 CERAMIC 0.1U K 16V C8302 3034093426 CERAMIC 0.1U K 16V C8037 3034093426 CERAMIC 0.1U K 16V C8303 3034093426 CERAMIC...
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description D7831 3071490810 DIODE 1SS355-TE-17 L003 9450751012 INDUCTOR,33U M D7841 3071490810 DIODE 1SS355-TE-17 L1001 9450703660 INDUCTOR,90 OHM D7851 3071490810 DIODE 1SS355-TE-17 L1002...
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description L8205 9450865368 IMPEDANCE,220 OHM P Q7841 3051739915 TR 2SC3928A1S L8341 9450867461 FILTER,EMI 100MHZ Q7851 3051739915 TR 2SC3928A1S L8371 9450411954 INDUCTOR,100 OHM...
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description R2024 3012251319 MT-GLAZE 470 JA 1/16W R3027 3012258110 MT-GLAZE 10 JA 1/16W R2026 3012249316 MT-GLAZE 1K JA 1/16W R3031 3012251418 MT-GLAZE...
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description R4051 3012251814 MT-GLAZE 47 JA 1/16W R465 3012261516 MT-GLAZE 0.000 ZA 1/16W R4052 3012251210 MT-GLAZE 4.7K JA 1/16W R4701 3012251210 MT-GLAZE 4.7K JA 1/16W...
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description R5611 3012249415 MT-GLAZE 1M JA 1/16W R7812 3012843613 MT-GLAZE 16K JA 1/16W R5612 3012261516 MT-GLAZE 0.000 ZA 1/16W R7813 3012250510 MT-GLAZE...
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description R8026 3012251210 MT-GLAZE 4.7K JA 1/16W R8322 3012251210 MT-GLAZE 4.7K JA 1/16W R8029 3012645316 MT-GLAZE 2.2 JA 1/10W R8324 3012942811 MT-GLAZE 2.2K FA 1/16W...
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PT-CW230U / CW230E / CW230EA Electrical Parts List PT-CX200U / CX200E / CX200EA Key No. Part No. Description Key No. Part No. Description A9701 6103595481 ASSY,PWB,FANNET MB2AC D2818 3072224810 LED SML-521MUW T86 D2819 3072217119 ZENER DIODE UDZS-TE-1712B D2821 3072217119 ZENER DIODE UDZS-TE-1712B C4751 3034093426 CERAMIC...
Printed Wiring Board Drawings ! CAUTION This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing TEMP SENSOR 1 ( SIDE:B) 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold TEMP SENSOR 1 ( SIDE:A) sides (secondary circuit) at the same time.
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MAIN (SIDE:A) KEY SW (SIDE:A) “K96A” FAN NET “K07B” AV (SIDE:A) DMD MODULE MAIN “K40A” “K96B” TEMP SENSOR 1 “K88E” L2007 C2002 L2006 TEMP SENSOR 2 1AA4B10C7210B C2001 “K88H” C9703 L2002 PWB,A/V MB2AC K96A L2003 SC2003 IC3801 ? ? ? * * * SC2002 SC2001 K50A...