Craftsman 919.184192 Owner's Manual

Oil lube single stage vertical stationary
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Owner's
Manual
Oil Lube
Single Stage
Vertical Stationary
AiR COMPRESSOR
=
Safety
Guidelines
=
Assembly
=
Operation
=
Maintenance
=
Troubleshooting
=
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman
website: www.sears.com/craftsman
N001248
Rev. 0 04/15/08

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Summary of Contents for Craftsman 919.184192

  • Page 1 Vertical Stationary AiR COMPRESSOR Safety Guidelines Assembly Operation Maintenance Troubleshooting Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman N001248 Rev. 0 04/15/08...
  • Page 2: One Year Full Warranty

    WARRANTY ..........SPECiFiCATiON CHART ........SAFETY GUiDELiNES ........GLOSSARY ..........DUTY CYCLE ..........ACCESSORIES ..........ASSEMBLY ..........INSTALLATION ......... 10-12 OPERATION ..........13-15 MAINTENANCE ......... 16-20 SERVICE AND ADJUSTMENTS ....... STORAGE ..........TROUBLESHOOTING GUIDE ......22-24 REPAIR PARTS ......... 25-29 ESPANOL ..........
  • Page 3 This manual contains information that is important for you to know and under- stand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols. Indicates an ndicates a potentially hazardous situation...
  • Page 4 If electrical sparks from compressor If spraying flammable materials, locate come into contact with flammable compressor at least 20 feet (6.1 m) vapors, they may ignite, causing fire away from spray area. An additional or explosion. length of air hose may be required. Store flammable materials in a secure location away from compressor.
  • Page 5 RiSK OF SERIOUS iNJURY OR PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR WHAT CAN HAPPEN HOW TO PREVENT iT = Oil can leak or spill and could = Always place compressor on a result in fire or breathing hazard; protective mat when transporting serious injury or death can result, oil to protect against damage to vehicle leaks will damage carpet, paint or...
  • Page 6 RISK OF ELECTRICAL SHOCK WHAT CAN HAPPEN HOW TO PREVENT iT Your air compressor is powered by Never operate the compressor electricity. Like any other electrically outdoors when it is raining or in wet conditions. powered device, If it is not used properly it may cause electric shock.
  • Page 7 RISK OF HOT SURFACES WHAT CAN HAPPEN HOW TO PREVENT IT Touching exposed metal such as Never touch any exposed metal the compressor head, engine head, parts on compressor during or engine exhaust or outlet tubes, can immediately after operation. result in serious burns.
  • Page 8 RiSK OF UNSAFE OPERATION WHAT CAN HAPPEN HOW TO PREVENT iT = Unsafe operation of your air = Review and understand all compressor could lead to serious inju- instructions and warnings in this ry or death to you or others, manual.
  • Page 9 Become familiar with these terms the motor automatically restarts is called "cut-in" pressure. before operating the unit. Cut-Out Pressure: When an air CFM: Cubic feet per minute. compressor is turned on and begins SCFM: Standard cubic feet per min- to run, air pressure in the air tank ute;...
  • Page 10: How To Set Up Your Unit

    Remove and discard the (4) Tools Required for Assembly screws and washers holding the 1 - 9/16" socket or open end wrench compressor to the pallet. 1 - Electric drill With the help of another person Unpacking carefully remove air compressor Remove all packaging.
  • Page 11: Grounding Instructions

    GROUNDING iNSTRUCTiONS ..3/8" Lag This product should be connected ....Screw a metallic, permanent wiring system, 5/8" Washer ,..../(not supplied) of an equipment-grounding terminal (supplied) i_" or lead on the product. Voltage and Circuit Protection Refer to the specification chart for the voltage and minimum branch circuit Sh,m___rface--...
  • Page 12 FEEDER LINES SLOPE FLOW WITH AIR FLOW AIR FLOW DRAIN LEGS DRAIN ..LUBRICATOR MOISTURE £1 SEPARATOR FLEXIBLE t_AND TRAP t-il ICOUPLING __¢ DISCHARGE - _=_ u,., VALVE_ GLOBE VALVE COMPRESSOR TYPICAL COMPRESSED AiR DiSTRiBUTiON SYSTEM DRAIN COCK VALVE N001248 12-ENG...
  • Page 13 KNOW YOUR AiR COMPRESSOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future ref- erence. Globe Valve Regulator (sold separately, DESCRiPTiON...
  • Page 14: How To Use Your

    Drain Valve:The drain valve is located Motor Overload Protector: This at the base of the air tank and is used motor has a manual thermal overload to drain condensation at the end of protector. If the motor overheats for each use. any reason, the overload protector will shut off the motor.
  • Page 15 Make sure the On/Auto/Off lever is NOTE: A regulator MUST be installed in the "Off" position. when using accessories rated at less than 175 Psi. Check oil level in pump. See "Oil" paragraph in the Maintenance NOTE: The hose or accessory will section for instructions.
  • Page 16: Customer Responsibilities

    CUSTOMER RESPONSiBiLiTiES Before Daily Every Every Every Every Yearly each after hours hours ihours hours each Check Safety Valve Drain Tank Oil Leaks Check Pump Oil Change Pump Oil Unusual Noise and/or Vibration Air Filter X (1) Drive Belt-Condition Motor Pulley/Flywheel alignment Air compressor pump...
  • Page 17: To Drain Tank

    TO DRAIN TANK Risk of Unsafe Use air compressor Operation. Risk oil only. Multi- from noise. Air tanks contain high weight automotive engine oils like pressure air. Keep face and other 10W30 should not be use in air body parts away from outlet of compressors.
  • Page 18: Belt Replacement

    Remove the front of the belt Risk of unsafe guard by disengaging the snaps. operation. Overfilling with oil will Insert a flat bladed screwdriver cause premature compressor failure. at each snap location and Do not overfill. pry the beltguard apart. Replace oil fill plug (A) and tighten securely.
  • Page 19 MOTOR PULLEY/FLYWHEEL Visually inspect the motor drive pulley to verify that it is perpen- ALIGNMENT dicular to the drive motor shaft. NOTE: Once the motor pulley has Points B1 and B2 of Figure been moved from its factory set loca- should appear to be equal.
  • Page 20: Additional Service

    ALL MAINTENANCE AND REPAIR Using a screwdriver, carefully OPERATIONS NOT LISTED MUST BE push the valve disc up and down. PERFORMED BY TRAINED SERVICE NOTE: The valve disc should TECHNICIAN. move freely up and down on a spring which holds the valve disc Risk of Unsafe in the closed position, if not the Operation.
  • Page 21 Before you store the air compressor, ater will condense in the air tank. make sure you do the following: not drained, water will corrode and Review the Maintenance section weaken the air tank causing a risk on the preceding pages and per- of air tank rupture.
  • Page 22 PROBLEM CAUSE CORRECTION Air leaks in air Defective air tank. Air tank must be replaced. Do not tank or at air repair the leak. tank welds Risk of Bursting. Do not drill into, weld or otherwise modify air tank or it will weaken. The tank can rupture or explode.
  • Page 23 PROBLEM CAUSE CORRECTION Motor will not Loose electrical Check wiring connection inside run (continued) connections. pressure switch and terminal box area. Possible defective motor Have checked by a Trained Service Technician. or starting capacitor. Paint spray on internal Have checked by a Trained Service motor parts.
  • Page 24 PROBLEM CAUSE CORRECTION Excessive belt Loose belt. Loosen wingnut and then tighten wear wingnut until it contacts the washer plus one turn. Tight belt. Loosen wingnut and then tighten wingnut until it contacts the washer plus one turn. Loose pulley. Have checked by a Trained Service Technician.
  • Page 25 25-ENG N001248...
  • Page 26 Air Compressor Model Number 919.184192 PARTS SHOWN REFERENCE ONLY N001248 03/08TS Air Compressor - MODEL NUMBER 919.184192 N001248 26-ENG...
  • Page 27 SSP-7812 Nut Sleeve Assembly 112" C-BT-223 Belt LA-3266 Warning Label LA-2876 Power Cord Label N001252 Name Plate LA-3105 Craftsman Label LA-3027 Drain Tank Label LA-3108 Hot Surface Label A13279 Performance Label A17038 Drain Valve SUDL-65 @ NOTES: Torque to 50-60 in-lbs.
  • Page 28 Air Compressor Model Number 919.184192 PARTS SHOWN FOR REFERENCE ONLY 232_ "_ C"J-- _° L..j /E_ i _i)l _o 212_) ..... 209 N001248 28-ENG...
  • Page 29 Air Compressor Model Number 919.184192 iTEM PART NO. NO. DESCRiPTiON _201 SSF-925 Screw SSP-486 Pipe Plug DAC-276 Base 265-16-1 Gasket SSP-505 Plug SST-104 Bearing Z-AC-0205 Crankcase & Cylinder Z-D22270 Crankshaft SSN-1018 Wavy Spring Washer AC-0169 Oil Seal 265-2 Flywheel SSN-1014-ZN Washer _213 SSF-3039-ZN...
  • Page 30 GARANTJA ............CUADRO DE ESPECIFICACIONES ........DEFINICIONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCCIONES DE SEGURIDAD ....31-36 GLOSARIO ............ClCLO DE SERVlCIO ..........ACCESORIOS ........... ENSAMBLADO ........... INSTALACl6N ..........37-39 OPERACl6N ........... 40-42 MANTENIMIENTO ..........43-47 SERVlCIOS Y REGULACIONES ........
  • Page 31 Este manual contiene informaci6n que es importante que usted conozca y comprenda. Esta informaci6n se relaciona con la protecci6n de SU SEGURIDAD y LA PREVENCION PROBLEMAS A SU EQUIPO. Para ayudarlo a reconocer esta informaci6n, usamos los simbolos indicados mAs abajo. Sirvase leer el manual y prestar atenci6n a estas secciones. Indica una situaci6n de Indica una situaci6n riesgo inminente, que si...
  • Page 32 Si las chispas el_ctricas del compresor • Si se pulverizan materiales inflamables, entran en contacto con vapores ubique el compresor al menos a 6,1 m inflamables, pueden encenderse, (20 pies) del Area de pulverizaci6n. Se puede necesitar manguera adicional. provocando un incendio o una explosi6n.
  • Page 33 RIESGO DE LESION O DAl_lO A LA PROPIEDAD AL TRANSPORTAR O ALMACENAR LA UNIDAD COMO EVITARLO &QUF!: PUEDE SUCEDER? Se puede producir una p@dida o • Coloque siempre el compresor en un derrame de aceite, Io que podria tapete protector cuando Io transporte, provocar peligro de incendio o para proteger al vehiculo de da_os inhalaci6n, lesiones graves o la muerte.
  • Page 34 RIESGO DE DESCARGA ELECTRICA COMO EVITARLO &QUE PUEDE SUCEDER? Su compresor de aire funciona Nunca haga funcionar el compresor al • • aire libre cuando esta Iloviendo o en con electricidad. Como cualquier condiciones de humedad. otro mecanismo que funciona con electricidad, si no se Io utiliza Nunca haga funcionar el compresor sin correctamente puede provocar...
  • Page 35 RIEsGo P eRPIEZAS MOVlLES COMe EVITARLO &QU# PUEDE SUCEDER? • Las piezas m6viles como la polea, el • Nunca haga funcionar el compresor volante y la correa pueden provocar sin los protectores o cubiertas o si los mismos estan da_ados. lesiones graves si entran en contacto con usted o con sus ropas.
  • Page 36 RIESGO DE LESION POR LEVANTAR MUCHO PESO • _.QUI e PUEDE SUCEDER? • COMO EVITARLO El intento de levantar un objeto muy El compresor es demasiado pesado pesado puede provocar lesiones graves, como para que Io levante una sola persona. Consiga ayuda de otras personas para evantar o.
  • Page 37 Esta unidad es suficiente para abastecer de energia electrica a los siguientes accesorios. Estos se encuentran disponibles a traves del catalogo para herramientas electricas y manuales, en cualqui- era de los comercios que mantiene la linea completa de SEARS. Accesorios Refi6rase al grafico de selecci6n ubicado sobre la unidad, para elegir el tipo de her-...
  • Page 38: Instrucciones Para Conectar A Tierra

    NOTA: La conexi6n el6ctrica debe cor- Perfore la superficie, a fin de penetrar los tarugos para anclaje en el cemento. responder al mismo voltaje indicado sobre Coloque los tarugos en el cemento. la placa de identificaci6n del motor mas o menos 10%. Para informarse acerca de Haga coincidir la alineaci6n de los las extensiones y calibres de cable reco- orificios de la superficie, con el de las...
  • Page 39 Se recomienda la instalaci6n de un Se recomienda la instalaci6n de un acoplamiento flexible, entre la salida segundo regulador para el control de descarga del aire y la linea principal de la presi6n del aire. La presi6n de de distribuci6n del mismo, a fin de salida del tanque es - usualmente - aliviar eventuales vibraciones.
  • Page 40: Conozca Su Compresor

    CONOZCA SU COMPRESOR DE AIRE LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para ref- erencias futuras.
  • Page 41 V_lvula de drenaje: La vAIvula de drenaje se encuentra ubicada sobre la base del tanque de aire y se usa para drenar la condensaci6n al fin de cada uso Bot6n Rojo de Reinicializaci6n drenaje Presionar el bot6n rojo de Reinicializaci6n (Reset) que est&...
  • Page 42 Abra completamente la valvula de Riesgo de asiento, a fin de permitir el escape Explosi6n. del aire y prevenir la acumulaci6n Dernasiada presi6n de aire podr_ set la presi6n de aire dentro del tanque, causa de riesgo de explosi6n. Verifique durante el periodo de asentamiento.
  • Page 43: Del Cliente

    RESPONSABILIDADES DEL CLIENTE Antes Diariamente Cada Cada Cada Cada Anualmente o luego de cada cada uso horas horas horas horas Verifique la vAIvula de seguridad Drenaje del tanque P6rdidas de aceite Verifique el aceite de la bomba Cambie el aceite de la bomba Ruido inusual y/o vibraci6n Filtro de aire...
  • Page 44 C0MO DRENAR EL TANQUE de carbono en componentes criticos, disminuyendo de esa forma el rendimiento Riesgo de y la vida Qtil del compresor, life. operaci6n insegura. Riesgo pot ruidos. Los tanques NOTA: Utilice aceite para compresor 30W o 30W grado SAE para trabajo pesado, no de aire contienen aire de aita presi6n.
  • Page 45 FILTRO DE AIRE - INSPECCION Y REEMPLAZO Superficies calientes. Riesgo de quemaduras. Las cabezas del compresor estan expuestas cuando se retira la cubierta del flltro. Deje enfriar al compresor antes de darle servicio. Mantenga limpio el filtro de aire en todo momento.
  • Page 46 POLEA Y VOLANTE - ALINEACION Reajuste los tornillos de fijaci6n de la polea de empuje del motor vea el NOTA: Una vez que la polea del motor ha manual de piezas para informarse de sido movida, punto de su instalaci6n origi- las especificaciones de torque.
  • Page 47 Usando un destornillador, empuje SERVICIO Y AJUSTETODO TIPO DE con cuidado el disco de la valvula MANTENIMIENTO Y REPARACIONES NO hacia arriba y hacia abajo. NOTA: MENCIONADOS EN ESTE MANUAL, El disco de la valvula debe moverse DEBERAN SER EFECTUADOS POR PERSONAL TECNICO ESPECIALIZADO.
  • Page 48 Antes de guardar su compresor de aire, agua se aseglOrese de hacer Io siguiente: condensa dentro Revise la secci6n Mantenimiento del tanque de aire. Si no se drena, ella las paginas precedentes y ejecute el corroera debilitando las paredes del mantenimiento programado de acu-...
  • Page 49 CAUSA PROBLEMA CORRECCION P6rdida de aire en el Tanque de aire defectuoso. El tanque de aire debe ser reem- tanque de aire o en plazado. No repare la perdida. las soldaduras tanque de aire No efectue perforaci6n alguna sobre la soldadura o cosa sernejante sobre el tanque aire, ello Io debilitate.
  • Page 50 PROBLEMA CAUSA CORRECClON El motor no funciona Consulte "Protector de sobreca- El interruptor de protecci6n lentamiento del motor" en la secci6n ide sobrecarga del motor se iha abierto. Operaci6n. Si la protecci6n de la sobrecarga del motor dispara con frecuencia, comuniquese con un t6cnico de servicio calificado.
  • Page 51 PROBLEMA CAUSA CORRECClON Posible defecto en la v&l- Golpeteo Opere la v&lvula de seguridad manu- almente tirando de su anillo. Si la vula de seguridad. valvula aun pierde, debera ser reem- plazada. Posible defecto en la val- Extraiga y limpie o reemplace. vula de seguridad.
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  • Page 55 Agreements Contratos de Protecci6n para Congratulations on making a smart pur- Reparaciones chase. Your new Craftsman @ product Feficitaciones por hacer una compra is designed and manufactured for years inteligente. Su nueva unidad Craftsman @ of dependable operation. But like all...
  • Page 56 ;iiiiiiiiiiiiiiiiiiiiiiiiiiiiiii! Your Home For repair - in your home - of all major brand appliances, '_iiiiiiiiiiiiiiiiiiiii lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself.

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