Related Manuals for Yamaha AG200FEE 2014
Summary of Contents for Yamaha AG200FEE 2014
- Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL AG200FEE 53C-28199-23...
- Page 2 EAU46091 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
- Page 3 EAU10103 Welcome to the Yamaha world of motorcycling! As the owner of the AG200FEE, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
- Page 4 IMPORTANT MANUAL INFORMATION EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
- Page 5 IMPORTANT MANUAL INFORMATION EAU10201 AG200FEE OWNER’S MANUAL ©2014 by Yamaha Motor Co., Ltd. 1st edition, January 2014 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
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Page 6: Table Of Contents
TABLE OF CONTENTS LOCATION OF IMPORTANT Auxiliary DC jack ......4-13 Checking the throttle grip free LABELS..........1-1 play..........7-14 FOR YOUR SAFETY – Valve clearance ......7-14 SAFETY INFORMATION ....2-1 PRE-OPERATION CHECKS ..... 5-1 Tires..........7-15 Spoke wheels ........ 7-16 DESCRIPTION ........ - Page 7 TABLE OF CONTENTS Checking the wheel bearings ..7-26 Battery ........... 7-27 Replacing the fuses ....... 7-28 Replacing the headlight bulb ..7-29 Replacing the tail/brake light bulb ..........7-30 Replacing a turn signal light bulb ..........7-30 Supporting the motorcycle..... 7-31 Front wheel........
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Page 8: Location Of Important Labels
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. - Page 9 LOCATION OF IMPORTANT LABELS Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propri étaire avant d ’utiliser ce v éhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario.
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Page 10: Safety Information
SAFETY INFORMATION EAU35139 Take a training course. Beginners Many accidents have been caused should receive training from a cer- by an automobile driver who did tified instructor. Contact an autho- not see the motorcycle. Making Be a Responsible Owner rized motorcycle dealer to find out yourself conspicuous appears to As the vehicle’s owner, you are respon- about the training courses nearest... - Page 11 SAFETY INFORMATION tors. alcohol or other drugs. Avoid Carbon Monoxide Poisoning • Know your skills and limits. All engine exhaust contains carbon Staying within your limits may Protective Apparel monoxide, a deadly gas. Breathing car- help you to avoid an accident. The majority of fatalities from motorcy- bon monoxide can cause headaches, •...
- Page 12 Yamaha accessories, which are avail- characteristics can put you and others the motorcycle may become un- able only from a Yamaha dealer, have at greater risk of serious injury or death. stable in cross winds. been designed, tested, and approved You are responsible for injuries related •...
- Page 13 SAFETY INFORMATION performance capabilities and to provide not, for example, to rubber-mount- the best combination of handling, brak- ed handlebars or turn signals, or ing, and comfort. Other tires, rims, siz- parts that could break). Choose es, and combinations may not be the location for the straps carefully appropriate.
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Page 14: Description
DESCRIPTION EAU10411 Left view 1. Headlight (page 7-29) 2. Fuel tank cap (page 4-5) 3. Fuel cock (page 4-6) 4. Main fuse (page 7-28) 5. Owner’s tool kit (page 7-2) 6. Air filter element (page 7-12) 7. Shift pedal (page 4-4) -
Page 15: Right View
DESCRIPTION EAU10421 Right view 1. Rear carrier (page 4-10) 2. Shock absorber assembly spring preload adjusting ring (page 4-9) 3. Front carrier (page 4-10) 4. Engine oil filter element (page 7-9) 5. Brake pedal (page 4-4) 6. Kickstarter (page 4-8) 7. -
Page 16: Controls And Instruments
DESCRIPTION EAU10431 Controls and instruments 1. Clutch lever (page 4-3) 9. Main switch (page 4-1) 2. Left handlebar switches (page 4-2) 3. Speedometer unit (page 4-2) 4. Auxiliary DC jack (page 4-13) 5. Starter (choke) knob (page 4-7) 6. Right handlebar switches (page 4-2) 7. -
Page 17: Instrument And Control Functions
INSTRUMENT AND CONTROL FUNCTIONS EAU10452 electrical systems will be switched EAU11011 Main switch Indicator light off, which may result in loss of con- trol or an accident. The main switch controls the ignition 1. Neutral indicator light “NEUTRAL” and lighting systems. The various main switch positions are described below. -
Page 18: Speedometer Unit
INSTRUMENT AND CONTROL FUNCTIONS EAUT1822 EAU1234H Right Speedometer unit Handlebar switches Left 1. Engine stop switch “ ” 2. Start switch “ ” 1. Speedometer 2. Odometer 1. Light switch “ / ” EAU12401 2. Dimmer switch “ ” The speedometer unit is equipped with Dimmer switch “... -
Page 19: Clutch Lever
INSTRUMENT AND CONTROL FUNCTIONS EAU12501 EAU35001 Horn switch “ ” Clutch lever Press this switch to sound the horn. EAU12582 Light switch “ / ” Set the light switch to “ ” to turn on the headlight, taillight and meter lighting. Set the switch to “... -
Page 20: Shift Pedal
INSTRUMENT AND CONTROL FUNCTIONS EAU12872 EAU12892 EAU12943 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located on the right The brake pedal is located on the right side of the motorcycle and is used in side of the handlebar. -
Page 21: Fuel Tank Cap
INSTRUMENT AND CONTROL FUNCTIONS EAU13183 EAU13213 Fuel tank cap Fuel Make sure there is sufficient gasoline in the tank. EWA10882 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. -
Page 22: Fuel Cock
Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. -
Page 23: Starter (Choke) Knob
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13601 Starter (choke) knob “ ” fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “ON”... -
Page 24: Kickstarter
INSTRUMENT AND CONTROL FUNCTIONS EAU13651 EAU13962 To install the seat Kickstarter Seat 1. Insert the projections on the front of the seat into the seat holders as To remove the seat shown. Remove the bolts, and then pull the seat off. 1. -
Page 25: Adjusting The Shock Absorber Assembly
1. Remove the seat. (See page 4-8.) Spring preload setting: sembly yourself. Take the shock Minimum (soft): 2. To increase the spring preload and absorber assembly to a Yamaha thereby harden the suspension, dealer for any service. Standard: turn the adjusting ring in direction (a). -
Page 26: Front And Rear Carriers
INSTRUMENT AND CONTROL FUNCTIONS EAU15133 EAU48861 Front and rear carriers Sidestands EWA11342 WARNING Do not exceed the load limits of 2 kg (4 lb) for the front carrier and 10 kg (22 lb) for the rear carrier. 1. Rear carrier 1. -
Page 27: Starting Circuit Cut-Off System
INSTRUMENT AND CONTROL FUNCTIONS EWA15411 EAU53131 Starting circuit cut-off system WARNING The starting circuit cut-off system (com- The vehicle must not be ridden with prising the clutch switch and the neutral either sidestand down, or if a sides- switch) prevents starting when the tand cannot be properly moved up transmission is in gear and the clutch (or does not stay up);... - Page 28 With the engine turned off: 1. Make sure that the engine stop switch is set to “ ”. If a malfunction is noted, have a Yamaha 2. Turn the key to “ON”. dealer check the system before riding. 3. Shift the transmission into the neutral position.
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Page 29: Auxiliary Dc Jack
INSTRUMENT AND CONTROL FUNCTIONS EAU15404 Refer to the following chart for correct Auxiliary DC jack usage. Amperage chart Idling speed Headlight/taillight “ON” 12 V, 3 A Headlight/taillight “OFF” 12 V, 6 A To use the auxiliary DC jack 1. Turn the key to “OFF”. 2. -
Page 30: For Your Safety - Pre-Operation Checks
• Check lever free play. • Adjust if necessary. • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 7-14, 7-24 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. - Page 31 FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that operation is smooth. Control cables 7-23 • Lubricate if necessary. • Check chain slack. • Adjust if necessary. Drive chain 7-21, 7-23 • Check chain condition. • Lubricate if necessary. •...
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Page 32: Operation And Important Riding Points
The neutral indicator light should come on. If not, ask a ECA11043 NOTICE Yamaha dealer to check the elec- trical circuit. For maximum engine life, never ac- 4. Turn the starter (choke) on and celerate hard when the engine is completely close the throttle. -
Page 33: Starting A Warm Engine
OPERATION AND IMPORTANT RIDING POINTS EAU16641 EAUE0951 ECA10261 Starting a warm engine Shifting NOTICE Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm. -
Page 34: Tips For Reducing Fuel Consumption
OPERATION AND IMPORTANT RIDING POINTS EAU16801 EAU16842 Yamaha dealer check the vehi- Tips for reducing fuel Engine break-in cle. [ECA10363] consumption There is never a more important period in the life of your engine than the period Fuel consumption depends largely on 1000–1600 km (600–1000 mi) -
Page 35: Parking
OPERATION AND IMPORTANT RIDING POINTS EAU17172 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10312 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned. -
Page 36: Periodic Maintenance And Adjustment
– possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 2-2 for more in- graphical location, and individual use, dealers are trained and equipped to... -
Page 37: Owner's Tool Kit
If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. 1. Tool box 1. Owner’s tool kit The owner’s tool kit is located inside the tool box. -
Page 38: Periodic Maintenance Chart For The Emission Control System
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU46921 Periodic maintenance chart for the emission control system... -
Page 39: General Maintenance And Lubrication Chart
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1771A General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Clean. ... - Page 40 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Check bearing play and steering ...
- Page 41 PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK (600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi) • Check operation. • Check throttle grip free play, and ...
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Page 42: Removing And Installing Panels
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18772 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1. -
Page 43: Checking The Spark Plug
Spark plug gap: ating improperly. Do not attempt to 0.6–0.7 mm (0.024–0.028 in) diagnose such problems yourself. In- stead, have a Yamaha dealer check 1. Spark plug cap To install the spark plug the vehicle. 1. Clean the surface of the spark plug 2. -
Page 44: Engine Oil And Oil Filter Element
PERIODIC MAINTENANCE AND ADJUSTMENT 2. Install the spark plug with the EAU19796 Engine oil and oil filter spark plug wrench, and then tight- element en it to the specified torque. The engine oil level should be checked Tightening torque: before each ride. In addition, the oil Spark plug: must be changed and the oil filter ele- 18 Nm (1.8 m·kgf, 13 ft·lbf) - Page 45 PERIODIC MAINTENANCE AND ADJUSTMENT removing the engine oil drain bolt, the O-ring, compression spring, and oil strainer will fall out. Take care not to lose these parts. [ECA11002] 1. Engine oil drain bolt 1. Oil filter element drain bolt 2. O-ring 2.
- Page 46 PERIODIC MAINTENANCE AND ADJUSTMENT 7. Check the O-rings for damage and addition, do not use oils labeled Tightening torque: replace them if necessary. “ENERGY CONSERVING II” or Engine oil drain bolt: 8. Clean the oil filter element with sol- higher. 43 Nm (4.3 m·kgf, 31 ft·lbf) ...
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Page 47: Cleaning The Air Filter Element
PERIODIC MAINTENANCE AND ADJUSTMENT EAU20864 solvent, and then squeeze the re- Cleaning the air filter element maining solvent out. The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet or dusty areas. -
Page 48: Adjusting The Carburetor
Yamaha dealer, who has the neces- and/or cylinder(s) may become periodic maintenance and lubrication sary professional knowledge and expe- excessively worn. -
Page 49: Checking The Throttle Grip Free Play
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle stop screw Engine idling speed: 1. -
Page 50: Tires
Safety in all con- glass fragments in it, or if the sidewall is ditions of riding depends on a relatively cracked, have a Yamaha dealer re- Standard tire air pressure: small area of road contact. Therefore, it Front: place the tire immediately. -
Page 51: Spoke Wheels
To maximize the performance, durabil- ed below have been approved for this soon possible with ity, and safe operation of your motorcy- model by Yamaha motor Co., Ltd. high-quality product. cle, note the following points regarding Ride at moderate speeds after Front tire: the specified wheels. -
Page 52: Adjusting The Clutch Lever Free Play
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22045 decrease the clutch lever free play, decrease the clutch lever free play, Adjusting the clutch lever free turn the adjusting bolt in direction turn the adjusting nut in direction play (b). (b). 7. Tighten the locknut at the crank- case. -
Page 53: Adjusting The Brake Lever Free Play
PERIODIC MAINTENANCE AND ADJUSTMENT EAU49303 decrease the brake lever free play, Adjusting the brake lever free turn the adjusting bolt in direction play (b). If the specified brake lever free play could be obtained as described above, skip steps 4–7. 4. -
Page 54: Adjusting The Brake Pedal Height And Free Play
Brake pedal free play Adjusting the brake pedal height and free play EWA10671 WARNING It is advisable to have a Yamaha dealer make these adjustments. Brake pedal height The top of the brake pedal should be 1. Locknut positioned approximately 10.0 mm 2. -
Page 55: Checking The Shift Pedal
Checking the shift pedal Brake light switches The operation of the shift pedal should be checked before each ride. If opera- tion is not smooth, have a Yamaha dealer check the vehicle. 1. Brake pedal free play adjusting nut 2. Brake rod 1. -
Page 56: Checking The Front And Rear Brake Shoes
When checking and adjusting the drive reaches the wear limit line, have a chain slack, there should be no weight Yamaha dealer replace the brake on the motorcycle. shoes as a set. 1. Brake shoe wear limit line 2. - Page 57 EAU35027 To adjust the drive chain slack Tightening torques: Rear sprocket nut: Consult a Yamaha dealer before ad- 1. Axle nut 85 Nm (8.5 m·kgf, 61 ft·lbf) justing the drive chain slack. 2. Rear sprocket nut Axle nut: 1.
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Page 58: Cleaning And Lubricating The Drive Chain
Service the drive chain as or does not move smoothly, have a slack is correct, and the drive follows. Yamaha dealer check or replace it. chain moves smoothly. ECA10584 WARNING! Damage to the outer 7. Install the drive chain slack check... -
Page 59: Checking And Lubricating The Throttle Grip And Cable
Yamaha dealer at the intervals speci- ed if necessary. fied in the periodic maintenance chart. The throttle cable is equipped with a rubber cover. -
Page 60: Checking And Lubricating The Sidestands
The pivoting points of the rear suspen- sidestand pivots and metal-to-metal securely support the vehicle so sion must be lubricated by a Yamaha contact surfaces should be lubricated if there is no danger of it falling dealer at the intervals specified in the necessary. -
Page 61: Checking The Steering
Yamaha dealer check or re- of it falling over. [EWA10752] tion chart. If there is play in the wheel pair it. -
Page 62: Battery
To charge the battery Battery ways shield your eyes when Have a Yamaha dealer charge the bat- working near batteries. In case tery as soon as possible if it seems to of contact, administer the fol- have discharged. -
Page 63: Replacing The Fuses
PERIODIC MAINTENANCE AND ADJUSTMENT once a month and fully charge it if EAU23562 Replacing the fuses necessary. The main fuse is located behind panel 3. Fully charge the battery before in- A. (See page 7-7.) stallation. NOTICE: When install- ing the battery, be sure the key is turned to “OFF”, then con- nect the positive lead before connecting... -
Page 64: Replacing The Headlight Bulb
4. If the fuse immediately blows 1. Remove the headlight unit by re- again, have a Yamaha dealer moving the bolt. check the electrical system. 1. Headlight lead connector 2. Headlight bulb cover 3. -
Page 65: Replacing The Tail/Brake Light Bulb
1. Turn signal light lens ing the bolt. 3. Insert a new bulb into the socket, 2. Turn signal light bulb 9. Have a Yamaha dealer adjust the push it in, and then turn it clock- 3. Lens holder headlight beam if necessary. -
Page 66: Supporting The Motorcycle
PERIODIC MAINTENANCE AND ADJUSTMENT push it in, and then turn it clock- EAU24351 frame in front of the rear wheel or under Supporting the motorcycle wise until it stops. each side of the swingarm. Since this model is not equipped with a 4. -
Page 67: Front Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24361 2. Loosen the locknut at the brake Front wheel shoe plate and the brake lever free play adjusting nut. EAU56470 To remove the front wheel EWA10822 WARNING To avoid injury, securely support the vehicle so there is no danger of it 1. - Page 68 PERIODIC MAINTENANCE AND ADJUSTMENT 6. Loosen the axle nut. 8. Adjust the brake lever free play. 7. Lift the front wheel off the ground (See page 7-18.) according to the procedure in the 9. Slide the rubber cover back to its original position.
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Page 69: Rear Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT EAU25081 Rear wheel EAU56770 To remove the rear wheel EWA10822 WARNING To avoid injury, securely support the vehicle so there is no danger of it 1. Brake torque rod 1. Wheel axle falling over. 2. Brake torque rod nut 2. - Page 70 PERIODIC MAINTENANCE AND ADJUSTMENT ing plate and the wheel by insert- 7. Lower the rear wheel so that it is ing the wheel axle from the on the ground. right-hand side. 8. Tighten the rear sprocket nut and the axle nut to the specified torques.
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Page 71: Troubleshooting
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly. -
Page 72: Troubleshooting Chart
The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. Have a Yamaha There is compression. dealer check the vehicle. Operate the electric starter or the kickstarter. -
Page 73: Motorcycle Care And Storage
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10773 NOTICE used. A rusty exhaust pipe may go un- advice on what products to use be- noticed on a car, however, it detracts fore cleaning the vehicle. - Page 74 MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- remain well into spring. plenty of water, as it is harmful den part of the windshield to 1. Clean the motorcycle with cold wa- to plastic parts.
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Page 75: Storage
EWA11132 WARNING ECA10811 Consult a Yamaha dealer for ad- NOTICE vice on what products to use. Contaminants on the brakes or tires Storing the motorcycle in a Washing, rainy weather or humid can cause loss of control. - Page 76 MOTORCYCLE CARE AND STORAGE 2. For motorcycles equipped with a WARNING! To prevent dam- cessively cold or warm place [less than 0 C (30 F) or more than 30 fuel cock that has an “OFF” posi- age or injury from sparking, C (90 F)].
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Page 77: Specifications
SPECIFICATIONS Dimensions: EAU58580 Engine oil: Fuel tank capacity: 10.0 L (2.64 US gal, 2.20 Imp.gal) Overall length: Recommended brand: Fuel reserve amount: 2160 mm (85.0 in) YAMALUBE 2.0 L (0.53 US gal, 0.44 Imp.gal) Overall width: Type: Carburetor: 930 mm (36.6 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, Type ... - Page 78 SPECIFICATIONS 3rd: Front wheel: Electrical system: 1.428 (30/21) Wheel type: Ignition system: 4th: Spoke wheel DC CDI 0.961 (25/26) Rim size: Charging system: 5th: 21x1.60 AC magneto 0.709 (22/31) Rear wheel: Battery: Chassis: Wheel type: Model: Frame type: Spoke wheel YTZ7S Diamond Rim size:...
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Page 79: Consumer Information
These identification numbers are needed when registering the vehicle with the authorities in your area and when ordering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION 1. Vehicle identification number 1. Engine serial number NUMBER:... -
Page 80: Motorcycle Noise Regulation (For Australia)
Record the information on (for Australia) this label in the space provided. This in- formation will be needed when ordering TAMPERING WITH NOISE CON- spare parts from a Yamaha dealer. TROL SYSTEM PROHIBITED: Owners are warned that the law may prohibit: ... -
Page 81: Index
INDEX Front fork, checking......... 7-25 Fuel ............4-5 Air filter element, cleaning .......7-12 Safety information........2-1 Fuel cock ........... 4-6 Auxiliary DC jack ........4-13 Seat ............4-8 Fuel consumption, tips for reducing ..6-3 Shifting............6-2 Fuel tank cap..........4-5 Shift pedal ..........4-4 Battery .............7-27 Fuses, replacing........ - Page 82 INDEX Wheel bearings, checking......7-26 Wheel (front) ..........7-32 Wheel (rear) ..........7-34 Wheels .............7-16 11-2...
- Page 84 PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2014.01-0.4×1 !