Control Box - Brother MD-802 Service Manual

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Control box
Control Box (Model DB2-B737)
The high speed volume, backtack stitch volume, power lamp, needle position switch, one-stitich modification switch,
slow start switch and connector for synchronizer and connector for control box are arranged on the front of the
control box. All these parts are already provided on the control circuit board.
The control circuit board is installed on the inside of the control box. The power circuit board is at the back and the
treadle unit is on the left side wall.
The right side wall is furnished with one 15A fuse for the 110-240V single-phase type, two 5A fuses for the 200-
240V three-phase type and two 3A fuses for 380-440V three-phase type.
The control circuit board is provided with the 8A fuse for solenoid load.
*Do not fail to secure the fuse holder cap after replacing or inspecting the fuses.
* Never short-circuit the lamp terminal (AC 6V terminal) for lighting, or the transformer may be broken.
Control circuit board
Explanation of Each Volume Knob
*Do not turn the volume knobs when not necessary.
Model B737 • B747 • B748 B791 • B793 • B795 • B798
1. Take off the front cover.
2. When the VR1 © (low speed and thread trimming)
is turned clockwise, the low machine speed is
adjusted to increase.
3. When the VR2 © (backtacking speed) is turned
clockwise, the backtacking speed is adjusted to
increase.
4. When the VR5 © (brake-off time setting) is
turned clockwise, the brake force is adjusted to
increase. And when counterclockwise, it is ad¬
justed to decrease.
5. When the TVR © (torque setting) is turned clock¬
wise, the torque is adjusted to increase.
CAUTION:
Other volume knobs are factory set, so that they
never require adjustment anymore.
1. Take off the front cover.
2. When theVRl O (low speed and thread trimming)
is turned clockwise, the low machine speed is
adjusted to increase.
3. The VR2 © (backtacking speed) is preset at
1800 spm, so it never requires adjustment any¬
more. (Do not touch the VR2, or the stop position
varies.)
4. The VR3 0 (automatic speed) is changed by the
maximum sewing speed volume knob, so the VR3
requires no adjustment.
5. When the TVR © (torque setting) is turned clock¬
wise, the torque is adjusted to increase.
6. When the VR1
0 (brake-off time setting) is
turned clockwise, the brake force is adjusted to
increase. And when counterclockwise, it is ad¬
justed to decrease.
CAUTION: Other volume knobs are factory set, so that they never require adjustment anymore.
NOTE 1: It is dangerous to touch the volume knobs by finger because high voltage is applied. Do not fail to turn off
the power switch before adjustment. To check the setting, turn it on again.
NOTE 2: Take care that the driver does not touch other parts but the volume knobs for adjustment. Adjust the volume
knobs with great care. They may be broken if turned over the stopper.
NOTE 3: When any volume knob is turned by mistake, turn it back so that the red paint marks match with each other.

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