Page 1: Table Of Contents
No. S2517XLDV60// DVD MICRO SYSTEM XL-DV60 MODEL XL-DV60 DVD Micro System consisting of XL-DV60 (main unit), CP-DV60F (front speakers) and CP-DV60SW(sub- woofer). • In the interests of user-safety the set should be restored to its origi- nal condition and only parts identical to those specified be used.
Page 2: Chapter 1. General Description Precaution For Using Lead-Free Solder
XL-DV60 Home Stereo XL-DV60 Service Manual XLDV60 Service Manual Market CHAPTER 1. GENERAL DESCRIPTION [1] PRECAUTION FOR USING LEAD-FREE SOLDER 1. Employing lead-free solder (From Serial No. 503040001) "MAIN,TUNER,DISPLAY, ,JACK, ,PWB" of this model employs lead-free solder. VIDEO TERMINAL SWITCH POWER AMP.
Page 3: Important Service Notes (For U.s.a. Only)
XL-DV60 FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL. [2] IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY) BEFORE RETURNING THE AUDIO PRODUCT (Fire & Shock Hazard) Before returning the audio product to the user, perform the following VTVM safety checks.
Page 4: Specifications
XL-DV60 [3] SPECIFICATIONS ■ General ■ Tuner Power source AC 120 V, 60 Hz Frequency range FM: 87.5 - 108 MHz Power consumption 116 W AM: 530 - 1,720 kHz Dimensions Width: 6-5/16" (160 mm) Height: 9-7/16" (240 mm) ■ Front speaker Depth: 12-9/16"...
Page 5: Names Of Parts
XL-DV60 [4] NAMES OF PARTS ■ Front panel 1. Video/Auxiliary Button 2. Tuner (Band) Button 3. DVD/CD Button 4. Power On/Stand-by Button 5. Timer Indicator 6. Stop or Tuning Down Button 7. Play or Tuning Up Button 8. Extra Bass/Demo Mode Button 9.
Page 6 XL-DV60 ■ Remote control 1. Remote Control Transmitter 2. DVD Setup Button 3. Power On/Stand-by Button 4. Direct Number Buttons 5. Chapter (Track) Skip Down or Fast Reverse, Tuner Preset Down, Time Down Button 6. Cursor Buttons 7. Zoom or Audio Select Button 8.
Page 7: Chapter 2. Adjustments
XL-DV60 Service Manual XL-DV60 CHAPTER 2. ADJUSTMENTS TUNER PWB-A2 [1] ADJUSTMENT 1. TUNER SECTION TP301 fL: Low-range frequency C393 T351 L303 fH: High-range frequency AM IF FM OSC. • AM IF/RF VR351 Signal generator: 400 Hz, 30%, AM modulated FM MUTE...
Page 8: Test Mode
XL-DV60 [2] TEST MODE • The TUNER TEST 2 mode is obtained with >> + MEMORY/SET + POWER ON/STAND-BY. ->Turn off AC in the TEST 2 mode to The test mode applied to this microcomputer has three modes, namely restore the initial state.
Page 9 XL-DV60 4. Timer test Mode (TEST 4) 6. Button input diagnosis Test Mode (TEST 6) When this test mode is obtained, the following display lights for one When the test mode is obtained, the following is displayed. second. (STAND-BY AND DEMO OFF STATUS) Set the current time and timer time according to the following proce- dure to reproduce the timer.
Page 10 XL-DV60 7. DVD MECHANISM Aging Test Mode (TEST 8) OPEN/CLOSE & 5 DISC CHANGER aging test. DISPLAY: FUNCTION: Enter the TEST MODE 8, MCU control the 5 DISC CHANGER OPEN/ CLOSE. After open finished, tray rotate 1 circle (360 degree). Then close, After close finished, tray rotate 1 circle (360 degree) again.
Page 11: Chapter 3. Mechanical Description Removing And Reinstalling The Main Parts
XL-DV60 Home Stereo XL-DV60 Service Manual XLDV60 Service Manual Market CHAPTER 3. MECHANICAL DESCRIPTION [1] REMOVING AND REINSTALLING THE MAIN PARTS 1. How to remove DVD/CD Disc manually (See Fig. 1,2) DVD Changer Arm switch C Unit Perform steps 1 to 9 of the disassembly method to remove the DVD Changer unit.(see page 3-2,3-3)
Page 12: Disassembly
XL-DV60 [2] DISASSEMBLY Top Cabinet Caution on Disassembly Follow the below-mentioned notes when disassembling the unit and (A1) x2 ø3x8mm reassembling it, to keep it safe and ensure excellent performance: 1) Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit.
Page 13 XL-DV60 Chassis Transformer Front Panel (G1) x4 ø4x10mm (K1) x3 ø3x8mm (H1) x2 ø3x6mm (K1) x3 ø3x8mm Fan Motor DVD Changer Unit Figure 6 (L2) x1 (J1) x2 (L3) x4 ø3x12mm ø3x6mm Display PWB DVD PWB (L1) x1 (J2) x1...
Page 14: Chapter 4. Diagrams
XL-DV60 CHAPTER 4. DIAGRAMS [1] BLOCK DIAGRAM MAIN Q207 Q208 A GND L_CH A_GND R_CH TO TUNER PWB +12V CNS602 CNW602 Q101 Q117 S12V Q102 Q118 VCC1 VCC2 FROM DVD PWB GNDRF Q115 VCCA GNDA IC203 LM2576T CNP807 A GND...
Page 15 XL-DV60 IC101 LM4733TA POWER AMP. L-CH FRONT SPEAKER R-CH SUB WOOFER R IN R OUT A_GND L OUT JK101 L IN HEADPHONES SUB_RELAY IN SUB_RELAY OUT RLY102 RLY101 Q112 Q113 Q114 CNP102 R158 SP_RELAY SINGAL_LVL FAN_START SP_DETECT Q110 Q111 P_MUTE...
Page 16: Block Diagram Tuner/Display
XL-DV60 [2] BLOCK DIAGRAM TUNER/DISPLAY CD CHANGER PWB ASS'Y DVD DECODER SECTION A_12V D_GND IC602 CNP602 CD_PH2 SW_CH CD_PH3 NJM4558D BUFFER AMP. CD_SOL1 +12V CD_SOL2 D_GND SW_CH PHOTO INTERRUPTER R-CH A_GND L-CH MOTOR SOLENOID IC603 IC601 LC75341M LC75341M SIGNAL CONTROL...
Page 17 XL-DV60 VFD701 FL DISPLAY CNS101 3.8V 3.8V LED701 -30V Q705 +5.6V TO MAIN PWB D_GND (SYSTEM) CNP101 +5.6V +5.6V(SYSTEM) REMOTE M_GND SENSOR +10V +5.6V(MOTOR) +5.6V RX701 +5.6V (SYSTEM) P_CON 6 P_CON D_GND 64 SW1 SW1~8 SW709 71 SW8 POWER_KEY POWER...
Page 18: Block Diagram Dvd
XL-DV60 [3] BLOCK DIAGRAM DVD DECODER SECTION L_OUT GNDA TO TUNER PWB R_OUT SUB_OUT CON4 MGND TL3472 AMP. MVCC LOAD-/DCMO- LOAD+/DCMO+ MGND LOAD-/DCMO- SLED+ SLED- LOAD+/DCMO+ CON6 MGND MGND MVCC RLS4148 JP1B TRACK- TRACK+ FOCUS- FOCUS+ GND(NC) XSCSJ GND(NC) CDLDO...
Page 19 XL-DV60 4558 AMP. L_OUT L_OUT GNDA 4558 R_OUT SUB_OUT AMP. CON4 R_OUT GNDA VCCA SUB_OUT 4558 AMP. 7404 LOGIC VDAC YDAC FDAC UDAC CDAC CON12 GNDV AVSS_DS VD33_PLL AVSS_PL RWS/TDMFS XSPDOFTR1 RBCK/TDMCLK XSFDO RSD/TDMDR XSFTROPI AVDD3_PL XSPLLFTR1 XSPLLFTR2 XSVREF0 VD33...
Page 20: Chapter 5. Circuit Description
XL-DV60 Home Stereo XL-DV60 Service Manual XLDV60 Service Manual Market CHAPTER 5. CIRCUIT DESCRIPTION [1] VOLTAGE IC601 Q113 Q207 Q506 IC101 IC701 NO. VOLTAGE NO. VOLTAGE NO. VOLTAGE NO. VOLTAGE NO. VOLTAGE NO. VOLTAGE NO. VOLTAGE 3.5 V 30 V 5(0) V 3.5 V...
Page 21 XL-DV60 NO. VOLTAGE NO. VOLTAGE NO. VOLTAGE NO. VOLTAGE NO. VOLTAGE NO. VOLTAGE NO. VOLTAGE NO. VOLTAGE NO. VOLTAGE 1.43 V 3.16 V 3.2 V 4.78 V 4.32 V 5.9 V 2.43V 1.7 V 3.24 V 2.24 V 5.9 V 2.33 V...
Page 22: Chapter 6. Circuit Schematics And Parts
XL-DV60 Home Stereo XL-DV60 Service Manual XLDV60 Service Manual Market CHAPTER 6. CIRCUIT SCHEMATICS AND PARTS LAYOUT [1] NOTES ON SCHEMATIC DIAGRAM • Resistor: • The indicated voltage in each section is the one measured by Digi- tal Multimeter between such a section and the chassis with no sig- To differentiate the units of resistors, such symbol as K and M are nal given.
Page 23: Schematic Diagram Video Terminal
XL-DV60 [3] SCHEMATIC DIAGRAM VIDEO TERMINAL VIDEO TERMINAL PWB-B2 VIDEO SIGNAL VIDEO C SIGNAL VIDEO Y SIGNAL DIGITAL(DVD/CD) SIGNAL L905 R903 S901 CNP904A COMPONENT VIDEO OUT L906 R901 Cb/Pb Cr/pr GNDV L904 R904 FROM DVD PWB(3/3) GNDV CNW3 CVBS 6-14 12-C...
Page 24: Schematic Diagram Main/Power Amp
XL-DV60 [4] SCHEMATIC DIAGRAM MAIN/POWER AMP. POWER AMP. PWB-D CNW205 MAIN PWB-A1 Q208 2SA1235 F+ R228 R220 Q207 470K 2SC3052 F+ CNS205 R221 1.5K R223 C160 1.5K CNP205 FM SIGNAL C161 L_CH A_GND R_CH CNP602 TO TUNER PWB +12V 6-6 9-A...
Page 25 XL-DV60 MP. PWB-D IC101 LM4781TA POWER AMP. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 CNW206 12 13 CNS206 CHASSIS GND CNP206 R143 SPEAKER BOX ASS'Y L-CH C125 TWEETER C128...
Page 26: Schematic Diagram Tuner
XL-DV60 [5] SCHEMATIC DIAGRAM TUNER TUNER PWB-A2 C661 10/16 AUX R AUX R R683 C625 100K 1/16 R603 R602 R622 100K TUN R C681 R608 220P R601 R609 C663 10/16 R642 5.6K IC603 LC75341M C621 SIGNAL CONTROL 220P R617 24 23 22 21 20 19 18 17 16 15 14 13...
Page 27 XL-DV60 FROM DVD PWB (3/3) FROM MAIN PWB FROM DISPLAY PWB CNW1 CNS602 CNS302 6-14 12-B 6-3 2-C 6-7 2-D CNP602 CNP302 CNP904 R684 C638 UX R R603 0.47/50 R602 R636 R608 R609 R601 R610 TUN_R C602 TUN R 1/16...
Page 28: Schematic Diagram Display
XL-DV60 [6] SCHEMATIC DIAGRAM DISPLAY DISPLAY PWB-B1 MOTOR DRIVER 5-DISC CHANGER SWITCH PWB ASS'Y(133) Q508 KTA1271 Y Q505 CD CHANGER PWB ASS'Y(132) KTA1271 Y R510 Q507 D_GND 2HC1815 GR C506 Q503 47/16 2SB562 C C515 Q506 0.022 R509 2HC1815 GR...
Page 29 XL-DV60 A1271 Y VFD701 R752A R752B R752C R752D R752E R752F R752G R752H R752I R752J R752K R753A R753B R753C R753D R753E R753F R753G R753H SWITCH PWB-B4 R753I R753J SW717 R753K OPEN/CLOSE R753L R753M R753N R753O R753P R753Q R753R R753S CFW701 R753T...
Page 30: Schematic Diagram Dvd1/3
XL-DV60 [7] SCHEMATIC DIAGRAM DVD1/3 DVD PWB-C (1/3) TP3 3 TP2 5 TP1 6 C 1 4 0 S BAD T EI C EI 0.001 TP1 8 F EI 0.001 C 1 3 7 C 1 3 6 0.001 R F GND C 1 3 8 0.001...
Page 31 XL-DV60 VCC V S P DIF V IDEO OUTP UT TA B L E T BC K M C LK Q1 6 Q1 7 Q2 0 H W A RD U W ARD BAT54 S BAT5 4 S BAT54 S...
Page 32: Schematic Diagram Dvd2/3
XL-DV60 [8] SCHEMATIC DIAGRAM DVD2/3 DVD PWB-C (2/3) C146 0.0022 470PF C147 TP11 0.0022 470PF RF50V C145 0.0022 C150 C144 820P 0.0022 RFOUT 100/16 RFGND R153 GND-LD DVDLDO DVD-LD CDLDO CD-LID VRDVD VR(DVD) VRCD VR(CD) SDEN DVDFRP SDATA DVDRFN SCLK...
Page 33 XL-DV60 SPDON SPDON RLS4148 R124 MVCC BA5954FP MOTOR DRIVER R147 STBY FOCUS VINFC 470PF R161 BIAS CFCERR1 R159 470PF VINTK CFCERR2 TRACK C163 R162 R164 SVREF15 100P CTKERR1 VINSL+ R160 3.3K CTKERR2 SLEGN VINSL- RF50V C162 6.8K C143 100P VINLD...
Page 34: Schematic Diagram Dvd3/3
XL-DV60 [9] SCHEMATIC DIAGRAM DVD3/3 DVD PWB-C (3/3) (A,B) 4558 R115 R118 +12VA +12VA AMP. +12V C114 10/16 100K 100/16 0(0805) R119 C108 GNDA 100/16 GNDA 10/16 GNDA MGND R182 C125 GNDA GNDA 150P (CH) 3.3K R109 0(0805) 9.1K C131...
Page 35 XL-DV60 (A,B) 4558 DVD/CD AUDIO SIGNAL AMP. C104 10/16 R_OUT R112 R105 C128 C125 GNDA 100K 150P (CH) GNDA (CH) C189 C188 GNDA GNDA 0.001 OPEN mark dot YGND VIDEO OUTPUT TABLE H WARD U WARD VDAC CVBS CVBS CVBS CVBS...
Page 36: Wiring Side Of Pwb
XL-DV60 [10] WIRING SIDE OF PWB CNS101 7 8 9 RED LINE DISPLAY PWB-B1 7 8 9 CFW750 RED LINE CNS302 CNW302 CNW101 SWITCH PWB ASS'Y(133) CNS102 CNW102 RED LINE CFW701A CNP501 CNP802 2 4 6 8 10 12 14...
Page 37 XL-DV60 COLOR TABLE BROWN R D ( R ) ORANGE YELLOW CNP302 GREEN BLUE VIOLET GRAY TUNER PWB-A2 WH(W) WHITE BLACK PINK CNP904 CNP602 2 3 4 5 6 7 CNS602 M201(218-4) FAN MOTOR CNW2 CNS201 RED LINE CNP807 CNW208...
Page 38: Wiring Side Of Pwb Main Top/Power Amp./Jack
XL-DV60 [11] WIRING SIDE OF PWB MAIN TOP/POWER AMP./JACK MAIN PWB-A1 (TOP VIE POWER AMP. PWB-D Lead-free solder indication Lead-free solder is used in there MAIN, POWER AMP., JACK PWB ( From Serial No.503040001). Refer to "Precautions for handling lead-free solder" for instructions and precautions.
Page 39 XL-DV60 OP VIEW) JACK PWB-B3 Figure 6-18 WIRING SIDE OF PWB (4/15) 6 – 18...
Page 40: Wiring Side Of Pwb Main Bottom
XL-DV60 [12] WIRING SIDE OF PWB MAIN BOTTOM C216 Lead-free solder indication Lead-free solder is used in the MAIN PWB (From Serial No.503040001). Refer to "Precautions for handling lead-free solder" for instructions and precautions. Figure 6-19 WIRING SIDE OF PWB (5/15)
Page 41 XL-DV60 MAIN PWB-A1 (BOTTOM VIEW) Figure 6-20 WIRING SIDE OF PWB (6/15) 6 – 20...
Page 42: Wiring Side Of Pwb Tuner
XL-DV60 [13] WIRING SIDE OF PWB TUNER TUNER PWB-A2 (TOP VIEW TUNER PWB-A2 (BOTTOM VIEW Lead-free solder indication Lead-free solder is used in the TUNER PWB (From Serial No.503040001). Refer to "Precautions for handling lead-free solder" for instructions and precautions.
Page 43 XL-DV60 IEW) IEW) Figure 6-22 WIRING SIDE OF PWB (8/15) 6 – 22...
Page 44: Wiring Side Of Pwb Display/Switch
XL-DV60 [14] WIRING SIDE OF PWB DISPLAY/SWITCH DISPLAY PWB-B1 (TOP VIEW) SWITCH PWB-B4 Lead-free solder indication Lead-free solder is used in the DISPLAY,SWITCH PWB(From Serial No.503040001). Refer to "Precautions for handling lead-free solder" for instructions and precautions. Figure 6-23 WIRING SIDE OF PWB (9/15)
Page 45 XL-DV60 DISPLAY PWB-B1 (BOTTOM VIEW) Figure 6-24 WIRING SIDE OF PWB (10/15) 6 – 24...
Page 46: Wiring Side Of Pwb Dvd Top
XL-DV60 [15] WIRING SIDE OF PWB DVD TOP DVD PWB-C ( R141 R142 C121 R143 R144 C119 R100 R101 R102 TP13 R103 R104 C174 C117 TP14 C139 R180 C175 XOUT R119 R118 C118 C109 R128 C104 C116 R113 C114 C108...
Page 47 XL-DV60 B-C (TOP VIEW) C157 TP26 C123 C122 TRACK R120 R133 R131 R145 C163 R146 R121 SLEGN R148 FOCUS R159 R149 R182 R123 R178 C155 C135 C169 C160 R154 C140 R108 R116 C138 R117 R150 C137 LDON C136 MIRR C170...
Page 48: Wiring Side Of Pwb Dvd Bottom
XL-DV60 [16] WIRING SIDE OF PWB DVD BOTTOM DVD PWB-C (BO R156 R155 SLEG+ SLEG- C190 MGND LOAD+ LOAD- R157 R158 VRCD VRDVD DVDLDO RF50V CDLDO CD-DVD TRACK- TRACK+ RFOUT FOCUS- RFGND FOCUS+ OPTI GNDV CVBS GNDV GNDV UDAC CDAC...
Page 49 XL-DV60 WB-C (BOTTOM VIEW) C182 C183 CLID BUSY C181 C184 C185 C186 +12V1 VCC1 SVCC1 RFGND VCCA1 C189 GNDA1 R115 GNDA Figure 6-28 WIRING SIDE OF PWB (14/15) 6 – 28...
Page 50: Wiring Side Of Pwb Video Terminal
XL-DV60 [17] WIRING SIDE OF PWB VIDEO TERMINAL VIDEO TERMINAL PWB-B2 (TOPVIEW) VIDEO TERMINAL PWB-B2 (BOTTOM VIEW) Lead-free solder indication Lead-free solder is used in the VIDEO TERMINAL PWB(From Serial No.503040001). Refer to "Precautions for handling lead-free solder" for instructions and precautions.
Page 51: Chapter 7. Flowchart Troubleshooting
XL-DV60 CHAPTER 7. FLOWCHART [1] TROUBLESHOOTING 1. When the CD does not function The CD section may not operate when the objective lens of the optical pickup is dirty. Clean the objective lens, and check the playback operation. When this section does not operate even after the above step is taken, check the following items.
Page 52 XL-DV60 (1) Focus-HF system check. Although a DVD/CD is inserted and the cover is closed, "NO DISC" is displayed. Press the OPEN/CLOSE switch (SW717) without inserting a disc, and try starting the playback operation. Figure 1 1. Does the pickup move to the PICKUP-IN Switch position? Sled motor.
Page 53 XL-DV60 (2) Tracking system check. Check the TE waveform at pin 39 on U7. If the waveform shown in Figure 4 appears and soon after NO The tracking servo is not activated. DISC appears? Check the peripheral circuits at pin 39 on U7, and Pin 145 on U9 and FFC1B.
Page 54 XL-DV60 (4) Others. When toc can read out and play normal, but no sound, please check as the following steps: Is the waveform correct? Check U9. (Waveform drawing Figure 6) Is U1 output L/R and sub woofer normally? Change U1.
Page 55: Chapter 8. Others
XL-DV60 Service Manual XL-DV60 CHAPTER 8. OTHERS [1] FUNCTION TABLE OF IC IC601 VHiLC75341M-1: Signal Control (LC75341M) IC603 VHiLC75341M-1: Signal Control (LC75341M) Pin No. Terminal Name Function Pin No. Terminal Name Function Serial data and clock input pin for con-...
Page 56 XL-DV60 IC701 RH-iXA009SJZZ: System Microcomputer (IXA009SJ) Pin No. Port Name Input/Output Function 14,89 VSS1,VSS2 • Power supply (-) 17,90, VDD1,VDD2, • Power supply (+) 46,72 VDD3,VDD4 FIX0 • Test Pin Set as VSS with the user’s option. (Note1) 85,86,87, PORT0 P00 to •...
Page 57 XL-DV60 Pin No. Port Name Input/Output Function 39,40, S9/T9 to S15/ • Large current output for VFD display controller segment/digit 41*,42,43, 44,45 47,48,49, S16 to S23 • Output for VFD display controller segment/digit 50,52,53, • Other functions: 54,55 High voltage input port: PC0 to PC7...
Page 58 XL-DV60 IC702 VHiAT24C04/-1:EEPROM (AT24C04) Pin No. Terminal Name Function 1*,2*,3* A0-A2 Address Inputs Ground Serial Data Serial Clock Input Write Protect Power In this unit, the terminal with asterisk mark (*) is (open) terminal which is not connected to the outside.
Page 59: Fl Display
XL-DV60 [2] FL DISPLAY VFD701 VVK251116//-1 GRID ASSIGNMENT ANODE CONNECTION OUTER DRAWING PIN CONNECTION 8 – 5...
Page 60 XL-DV60 -MEMO- 8 – 6...
Page 61: Parts Guide
XL-DV60 PARTS GUIDE DVD MICRO SYSTEM XL-DV60 MODEL XL-DV60 DVD Micro System consisting of XL-DV60 (main unit), CP-DV60F (front speakers) and CP-DV60SW(sub- woofer). CONTENTS INTEGRATED CIRCUITS [14] SPEAKER BOX PARTS TRANSISTORS [15] ACCESSORIES DIODES [16] P.W.B. ASSEMBLY (Not Replacement Item)
Page 62 XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [1] INTEGRATED CIRCUITS IC101 VHILM4781TA-1 Power Amp.,LM4781TA IC201 VHIKIA7805API Voltage Regulator,KIA7805API IC202 VHIKIA7812API Voltage Regulator,KIA7812API IC203 VHILM2576T/-1 Voltage Regulator,LM2576T IC204 VHIAN78L05/-1 Constant Voltage Regulator,AN78L05 IC301 VHITA7358AP-1 FM Front End,TA7358AP IC302 VHILC72131/-1...
Page 63 XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [3] DIODES D305 VHD1N4148//-1 Silicon,1N4148 D306 VHD1N4148//-1 Silicon,1N4148 D307 VHD1N4148//-1 Silicon,1N4148 D308 VHD1N4148//-1 Silicon,1N4148 D604 VHD1N4148//-1 Silicon,1N4148 D605 VHD1N4148//-1 Silicon,1N4148 D701 VHD1N4004//-1 Silicon,1N4004 D702 VHD1N4148//-1 Silicon,1N4148 D703 VHD1N4148//-1 Silicon,1N4148 D704 VHD1N4148//-1...
Page 64 XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [9] CAPACITORS C101 VCKYCY1HB221K 220 pF,50V C102 VCKYCY1HB221K 220 pF,50V C104 1 µ F,50V,Electrolytic RC-GZA105AF1H C105 1 µ F,50V,Electrolytic RC-GZA105AF1H C106 10 µ F,50V,Electrolytic RC-GZA106AF1H C107 47 µ F,50V,Electrolytic RC-GZA476AF1H C108 47 µ...
Page 65 XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [9] CAPACITORS C317 0.022 µ F,25V VCKYCY1EF223Z C318 VCCSCY1HL5R0C 5 pF,50V C319 VCCCCY1HH180J 18 pF (CH),50V C321 0.0033 µ F,50V VCKYCY1HB332K C329 0.022 µ F,25V VCKYCY1EF223Z C330 VCCCPA1HH120J 12 pF (CH),50V C331 0.047 µ...
Page 66 XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [9] CAPACITORS C633 0.0027 µ F,50V VCKYPA1HB272K C634 0.0027 µ F,50V VCKYCY1HB272K C635 0.27 µ F,63V,Mylar VCQYKA1JM274J C637 0.47 µ F,50V VCFYSA1HM474J C638 0.47 µ F,50V VCFYSA1HM474J C639 47 µ F,25V,Electrolytic...
Page 67 XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [10] RESISTORS R150 VRD-ST2EE471J 470 ohms,1/4W R151 VRS-CY1JB471J 470 ohms,1/16W R154 VRS-CY1JB682J 6.8 kohms,1/16W R155 VRD-ST2EE332J 3.3 kohms,1/4W R156 VRD-ST2CD562J 5.6 kohms,1/6W R157 VRS-CY1JB183J 18 kohms,1/16W R158 VRD-ST2CD103J 10 kohm,1/6W R159...
Page 68 XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [10] RESISTORS R383 VRS-CY1JB562J 5.6 kohms,1/16W R384 VRD-ST2CD682J 6.8 kohms,1/6W R385 VRD-ST2CD562J 5.6 kohms,1/6W R386 VRD-ST2EE331J 330 ohms,1/4W R387 VRD-ST2CD562J 5.6 kohms,1/6W R391 VRD-ST2EE391J 390 ohms,1/4W R392 VRD-ST2EE391J 390 ohms,1/4W R393...
Page 69 XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [10] RESISTORS R666 VRS-CY1JB223J 22 kohms,1/16W R667 VRS-CY1JB223J 22 kohms,1/16W R675 VRS-CY1JB104J 100 kohm,1/16W R676 VRD-ST2CD392J 3.9 kohms,1/6W R677 VRS-CY1JB103J 10 kohm,1/16W R678 VRD-ST2CD102J 1 kohm,1/6W R679 VRS-CY1JB102J 1 kohm,1/16W R680...
Page 70: Resistors
XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [10] RESISTORS R753I VRS-CY1JB823J 82 kohms,1/16W R753J VRS-CY1JB823J 82 kohms,1/16W R753K VRS-CY1JB823J 82 kohms,1/16W R753L VRS-CY1JB823J 82 kohms,1/16W R753M VRS-CY1JB823J 82 kohms,1/16W R753N VRS-CY1JB823J 82 kohms,1/16W R753O VRS-CY1JB823J 82 kohms,1/16W R753P...
Page 71 XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [11] OTHER CIRCUITRY PARTS CNW102 QCNWNA033SJZZ Connector Ass'y,7/7Pin/CNS102 CNW103 QCNWNA339SJZZ Connector Ass'y,8/7Pin CNW201 QCNWNA024SJZZ Connector Ass'y,3/3Pin/CNS201 CNW205 QCNWNA289SJZZ Connector Ass'y,15/14Pin/CNS205 CNW206 QCNWNA288SJZZ Connector Ass'y,14/13Pin/CNS206 CNW207 QCNWNA107SJZZ Connector Ass'y,3Pin CNW208 QCNWNA315SJZZ Connector Ass'y,3Pin...
Page 72: Changer Mechanism Parts
XL-DV60 [12] CHANGER MECHANISM PARTS...
Page 73 XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [12] CHANGER MECHANISM PARTS 9GD662641004 Drawer L 9GD662641033 Drawer R 9GD660934116H Disc 1 Carriage Ass'y 9GD662192019 Frame 9GD662393025 Arm Switch C 9GD662224013 Gear D1 9GD662224014 Gear D2 9GD662393018 Arm Switch D...
Page 74: Cabinet Parts
XL-DV60 [13] CABINET PARTS 611x2 PWB-A2 Silicon Grease 611x2 612x9 IC101 611x2 604x3 PWB-D 604x2 601x2 609x2 601x2 609x2 609x2 608x3 218-3 604x2 218-2 IC201 IC203 218-4 (M201) IC202 T201 615x2 Silicon 218-1 Grease 604x4 PWB-C PWB-A1 D201 Silicon Grease...
Page 75: Speaker Box Parts
XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [13] CABINET PARTS CPNLCA011SJ03 Front Panel Ass'y 201-1 -------- Front Panel 201-2 HDECQA093SJSA Decoration Panel,Center 201-3 HDECQA115SJSA Window 201-4 PCUSG0017SJSA Cushion,Leg GCABCA004SJSD Top Cabinet GCABDA005SJSD Chassis,Main GCOVAA034SJ01 Changer Cover Ass'y GCOVAA036SJSA...
Page 76: Accessories
XL-DV60 [15] ACCESSORIES PACKING METHOD (FOR U.S.A. ONLY) Setting position of switches and knobs DVD Lid CLOSE Polyethylene Bag,Unit SSAKHA040SJZZ Packing Add.,Left SPAKAA066SJZZ Label,Pop Label,UL TLABZA082SJZZ TLABSA003SJZZ Packing Add.,Right SPAKAA067SJZZ Polyethylene Bag,Accessories Remote Control SSAKA0014SJZZ SPEAKER BOX ASS'Y BSCPDV60F AC Power...
Page 77: Assembly (Not Replacement Item)
XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [16] P.W.B. ASSEMBLY (Not Replacement Item) PWB-A DCEKKV521SJ03 Main(A1)/Tuner(A2) PWB-B DCEKNV521SJ03 Display(B1)/Video Terminal(B2)/Jack(B3)/Switch(B4) PWB-C DCEKDV521SJ03 PWB-D DCEKSV521SJ03 Power Amp. [17] OTHER SERVICE PARTS UDSKA0004AFZZ CD Optical Pickup Lens Cleaner Disc [18] INTEGRATED CIRCUITS (DVD)
Page 78: Vibrators (Dvd)
XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [22] VIBRATORS (DVD) RCRSPA010SJZZ Crystal,27 MHz [23] CAPACITORS (DVD) 100 µ F,16V,Electrolytic RC-GZA107AF1C 100 µ F,16V,Electrolytic RC-GZA107AF1C 100 µ F,16V,Electrolytic RC-GZA107AF1C 100 µ F,16V,Electrolytic RC-GZA107AF1C 100 µ F,16V,Electrolytic RC-GZA107AF1C 100 µ F,16V,Electrolytic RC-GZA107AF1C 100 µ...
Page 79 XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [23] CAPACITORS (DVD) VCCCCY1CH471J 470 pF (CH),16V VCCCCY1CH471J 470 pF (CH),16V VCCCCY1CH471J 470 pF (CH),16V VCCCCY1CH221J 220 pF (CH),16V VCCCCY1CH221J 220 pF (CH),16V VCCCCY1CH471J 470 pF (CH),16V VCCCCY1CH221J 220 pF (CH),16V...
Page 80: Resistors (Dvd)
XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [23] CAPACITORS (DVD) C174 VCCCCY1CH270J 27 pF (CH),16V C175 VCCCCY1CH270J 27 pF (CH),16V C176 VCKYCY1CB561K 560 pF,16V C177 VCKYCY1CB561K 560 pF,16V C178 VCKYCY1CB561K 560 pF,16V C179 4.7 µ F,16V,Electrolytic RC-GZA475AF1C C180...
Page 81 XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [24] RESISTORS (DVD) VRS-CY1JB104J 100 kohm,1/16W VRS-CY1JB104J 100 kohm,1/16W VRS-CY1JB104J 100 kohm,1/16W VRS-CY1JB104J 100 kohm,1/16W VRS-CY1JB104J 100 kohm,1/16W R100 VRS-CY1JB104J 100 kohm,1/16W R101 VRS-CY1JB104J 100 kohm,1/16W R102 VRS-CY1JB104J 100 kohm,1/16W R103...
Page 82: Other Circuitry Parts (Dvd)
XL-DV60 PRICE PART PARTS CODE DESCRIPTION RANK MARK RANK [24] RESISTORS (DVD) R182 VRS-CY2AB000J 0 ohm,Jumper VRS-CB1JF100J 10 ohm,1/16W,Resistors Array VRS-CB1JF100J 10 ohm,1/16W,Resistors Array VRS-CB1JF100J 10 ohm,1/16W,Resistors Array [25] OTHER CIRCUITRY PARTS (DVD) QCNCM999DAFZZ Plug,4Pin QCNCM999GAFZZ Plug,7Pin QCNCM999MAFZZ Plug,12Pin QCNCM999FAFZZ...
Page 83: Index
XL-DV60 INDEX PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK QCNCM017CSJZZ 11-CNP202 [ B ] QCNCM018BSJZZ 11-CNP203 B3CPDV60F QCNCM046CSJZZ 11-CNP208 B3CPDV60SW QCNCM052CSJZZ 11-CNP301 [ C ] QCNCM998EAFZZ 11-CNP204 CFANPA002SJ02 13-218 QCNCM999DAFZZ 11-CNP904 CPNLCA011SJ03 13-201 "...
Page 84 XL-DV60 PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK " 21-L14 " 23-C112 " 21-L15 " 23-C113 " 21-L16 " 23-C114 " 21-L17 " 23-C115 " 21-L18 " 23-C117 " 21-L19 " 23-C118 RBLN-A002SJZZ 21-L1 "...
Page 85 XL-DV60 PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK " 21-L27 VCCCCY1HH220J 9-C314 RCILCA0004SJZ 21-L35 VCCCCY1HH240J 9-C703 RCILCA001SJZZ 6-L206 " 9-C704 RCILCA002SJZZ 6-L901 VCCCPA1HH100J 9-C311 RCILCA003SJZZ 6-L702 VCCCPA1HH120J 9-C330 RCILI0004SJZZ 5-T351 VCCSCY1HL220J 9-C355 RCILI0005SJZZ...
Page 86 XL-DV60 PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK " 23-C58 " 9-C356 " 23-C59 " 9-C366 " 23-C61 " 9-C384 " 23-C62 " 9-C392 " 23-C63 " 9-C714 " 23-C64 " 9-C715 "...
Page 87 XL-DV60 PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK " 3-D232 " 6-L708 " 3-D701 VRD-RT2HD300J 10-R214 " 3-D706 VRD-ST2CD102J 10-R113 " 3-D708 " 10-R114 VHD1N4148//-1 3-D104 " 10-R115 " 3-D105 " 10-R601 "...
Page 88 XL-DV60 PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK " 10-R615 " 10-R371 " 10-R676 " 10-R372 " 10-R681 " 10-R373 VRD-ST2CD473J 10-R204 " 10-R374 " 10-R395 " 10-R393 " 10-R624 " 10-R604 "...
Page 89 XL-DV60 PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK " 24-R127 " 24-R8 VRS-CY1JB104J 10-R141 " 24-R9 " 10-R245 " 24-R10 " 10-R302 " 24-R11 " 10-R622 " 24-R12 " 10-R675 " 24-R13 "...
Page 90 XL-DV60 PRICE PART PRICE PART PARTS CODE PARTS CODE RANK MARK RANK RANK MARK RANK " 10-R616 " 24-R158 " 24-R159 VRS-TV2AB3R3J 24-R35 " 24-R160 " 24-R49 VRS-CY1JB474J 10-R213 VRS-TV2AB750J 24-R53 " 10-R228 " 24-R54 " 10-R357 VRS-VV3AA271J 10-R525 VRS-CY1JB4R7J...
Page 91 XL-DV60 PRICE PART PARTS CODE RANK MARK RANK 9GD010824696 12-148 9GD010824717 12-150 9GD010824718 12-151 9GD010824736 12-153 9GD010824754 12-155 9GD010824755 12-154 9GD010824764 12-152 9GD020834262 12-169 9GD033004577 12-167 9GD033004581 12-166 9GD033004584 12-170 9GD033004585 12-165 9GD581194039 12-112 9GD582593021 12-111 9GD620634031 13-249 9GD660004091 12-142...
Page 92 “HOW TO ORDER REPLACEMENT PARTS” To have your order filled promptly and correctly, please furnish the For U.S.A. only following information. Contact your nearest SHARP Parts Distributor to order. 1. MODEL NUMBER 2. REF. No. 3. PART NO. 4. DESCRIPTION For location of SHARP Parts Distributor, Please call Toll-Free;...
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Page 96 XL-DV60 © COPYRIGHT 2005 BY SHARP CORPORATION ALL RIGHTS RESERVED. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

Sharp XL-DV60 Service Manual

Sharp Corporation

Chapter 1. General Description Precaution for Using Lead-Free Solder

Chapter 2. Adjustments

Chapter 3. Mechanical Description Removing and Reinstalling the Main Parts

Chapter 4. Diagrams

Chapter 5. Circuit Description

Chapter 6. Circuit Schematics and Parts

Chapter 7. Flowchart Troubleshooting

Chapter 8. Others

DVD Micro System Model

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Related Manuals for Sharp XL-DV60

Summary of Contents for Sharp XL-DV60

Table of Contents