Toro Multi-Pro 5800 Installation Instructions Manual
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Toro Multi-Pro 5800 Installation Instructions Manual

Road light and homologation kit turf sprayer
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Road Light and Homologation Kit
Multi-Pro 5800 Turf Sprayer
Model No. 41628
Introduction
This kit is designed to add the light components
required for on-road travel. It is a dedicated
attachment for a turf spray application vehicle and is
intended to be used by professional, hired operators
in commercial applications.
Note:
Determine the left and right sides of the
machine from the normal operating position.
Read these instructions carefully to learn how to
operate and maintain your product properly. The
information in this manual can help you and others
avoid injury and product damage. Although Toro
designs and produces safe products, you are
responsible for operating the product properly and
safely.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a
dealer, or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready. Figure 1
illustrates the location of the model and serial numbers
on the product.
1. Model and serial number plate
© 2017—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Figure 1
Register at www.Toro.com.
Proposition 65 Warning
This product contains a chemical
or chemicals known to the State of
California to cause cancer, birth defects,
or reproductive harm.
g207494
Original Instructions (EN)
Form No. 3406-964 Rev A
Installation Instructions
WARNING
CALIFORNIA
All Rights Reserved *3406-964* A
Printed in the USA

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Summary of Contents for Toro Multi-Pro 5800

  • Page 1 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 illustrates the location of the model and serial numbers on the product.

  • Page 2: Installation

    Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare to install the kit. Remove the undercarriage shroud and – No parts required heat shield. Wire Harness Grommet Worklight mount Support channel...
  • Page 3 Procedure Description Qty. – No parts required Install the undercarriage shroud. – No parts required Finish the rinse tank kit installation. Preparing to Install the Kit No Parts Required Procedure WARNING Incorrect battery cable routing could damage g207342 Figure 2 the sprayer and cables causing sparks.
  • Page 4 g028168 Figure 3 1. Forward heat shield 3. Front of the machine 2. Hex-head bolts and washers Removing the Undercarriage Shroud g208653 Figure 5 2017 machine shown; 2016 machines are similar 1. Undercarriage shroud 3. Flange-head bolts (5/16 x 7/8 inch) G032041 2.

  • Page 5: Right Front

    Assembling the Worklight and Wire Harness Parts needed for this procedure: Wire Harness g032043 Grommet Figure 6 Worklight mount 1. Engine mounts 4. Flange locknuts (5/16 Support channel inch) Flange-head bolt (3/8 x 2-1/4 inches) 2. Bolt—shown for clarity; do 5.

  • Page 6: Left Front

    Assembling the Wire Harness to move the grommet toward the 112 cm (44 inches) wire harness branch (Figure the Worklight Support 1. Assemble the 2 worklight mounts onto the 112 cm (44 inches) wire harness branch and the 99 cm (39 inches) wire harness branch as shown Figure g207890 Figure 10...
  • Page 7 g207904 g208157 Figure 12 g207896 Figure 11 7. Repeat steps through for the worklight mount 1. Flange locknut (3/8 inch) 4. Support channel at the other end of the support channel (Figure 2. Worklight mount 5. Flange-head bolt (3/8 x 11).
  • Page 8 Installing the Worklight Assembly to the Machine 1. Assemble the worklight mount and support channel to the frame of the floor plate with 2 flange locknuts as shown in Figure g207892 Figure 14 1. Stud (worklight) 4. Locknut (10 mm) g207893 Figure 16 2.
  • Page 9 Installing the Wire Harness for the Switches Parts needed for this procedure: Flange-head bolt (1/4 x 3/4 inch) Flasher module (CE) g208202 Figure 18 Flange locknut (1/4 inch) 1. Front wire harness 3. Grommet (floor plate) Cable tie (machine) Horn switch 2.
  • Page 10 g208200 Figure 20 1. Hole—inboard wall 2. Flange-head bolt (1/4 x (storage compartment) 3/4 inch) g208201 Figure 22 4. Assemble the CE flasher module to the flange-head bolt with a flange locknut (1/4 inch), 1. Flasher module (CE) 3. 6-pin connector—front and tighten by hand (Figure 21).
  • Page 11 Installing the Horn Switch 1. Remove the round knockout from the dash panel as shown in Figure g208263 Figure 25 1. Terminal ( 4. 2-socket connector (horn TO HEAD LIGHT switch) SWITCH PIN 2. 8-socket connector 5. Horn switch (hazard switch—switch connector) 3.

  • Page 12: Headlight Switch

    6. Assemble the horn switch to dash panel with the 2. Remove the 8-socket connector labeled knurled nut (5/8 inch), and tighten the nut by from the headlight switch HEADLIGHT SWITCH hand (Figure 27). (Figure 28). Note: Discard the headlight switch. 3.
  • Page 13 Installing the Flasher Switch 1. Remove the rectangular knockout from the dash panel as shown in Figure g208277 Figure 31 1. 8-socket connector 2. Switch—rocker (on-off-on) HEADLIGHT SWITCH 6. Insert the rocker switch into the opening in the dash panel until the switch snaps securely into g208339 the dash (Figure...
  • Page 14 2. Plug the 8-socket connector of the 108 cm (42-1/2 inches) branch of the kit wire harness for the turn signal into the 8-pin connector of the wire harness from the turn-signal switch (Figure 35). g208338 Figure 33 1. 8-socket connector 2.
  • Page 15 Installing the Wire Harness to the Chassis g207491 Parts needed for this procedure: Cable tie Routing the Wire Harness Under the Floor Plate g207490 Figure 36 1. Flange-head bolt (3/8 x 1 3. Hole 10 mm (3/8 inch) inch)—floor-plate angle 4.
  • Page 16 g208159 g208160 Figure 38 Figure 40 1. Rear wire harness 4. Wire harness trunk (kit) 1. Rear wire harness 3. Wire harness trunk (kit) (machine) (machine) 2. Spade-electrical 5. Front of the machine 2. R-clamp (behind the front 4. Front of the machine connectors axle) 3.

  • Page 17: Turn Signal

    g208162 Figure 42 1. Front of the machine 4. Wire harness trunk (kit) 2. Cable ties 5. Hydraulic motor (right) 3. Hydraulic pump g208165 Figure 44 1. Cable tie 3. Wire harness trunk (kit) 4. Secure the wire harness of the kit to the rear wire harness of the machine with 2 cable ties 2.
  • Page 18 Figure 46 1. At the left side of the tank, align a piece of masking tape 56 cm (22 inches) across the bottom of the Toro Multi Pro 5800 decal and rearward as shown in Figure g207684 Figure 47 Left Side of the Spray Tank 1.
  • Page 19 Installing the Speed Sign on the 2. Measure 11 cm (4-1/4 inches) from the right edge of the Toro Multi Pro 5800 decal and mark Center-Boom Section the tank with a pencil Figure 1. Remove the backing from a speed decal (Figure 3.
  • Page 20 g207639 g207640 Figure 51 Figure 50 1. Flange locknuts (5/16 4. Bracket (speed sign) 1. Flange locknuts (5/16 3. Bracket (lift-cylinder inch) inch) manifold) 2. Lift-cylinder mount 5. Flange-head bolt (5/16 x 2. Lift-cylinder mount 4. Flange-head bolts (5/16 x 1 inch) 1 inch) 3.
  • Page 21 Installing the License Plate Brackets 1. Assemble the license-plate bracket to the support bracket with the 2 flange-head bolts (5/16 x 3/4 inch) and 2 flange locknuts (5/16 inch) as shown in Figure g207638 Figure 53 1. Flange-head bolt (5/16 x 3.
  • Page 22 Assembling the Taillights Parts needed for this procedure: Taillight bracket Flange-head bolt (5/16 x 1 inch) Flange locknut (5/16 inch) g037014 Rear taillamp Figure 54 Cable tie 1. License-plate light 3. Bullet connector (labeled LICENSE LIGHT 2. Socket Installing the Taillight Brackets 1.
  • Page 23 Installing the Taillights • Connect the 4-socket connector of the kit wire harness labeled RIGHT TURN SIGNAL 1. Remove the 2 nuts (5 mm) from each of the rear the 4-pin connector of the right taillight lead. taillights (Figure 57). •...
  • Page 24 Installing the Data Plate Parts needed for this procedure: Data plate Rivet Procedure g207760 Figure 62 1. Left corner of the floor 3. Floor-plate channel plate channel to the left g207793 edge of the data plate 150 Figure 61 mm (5-15/16 inches) 2.
  • Page 25 g032043 g207762 Figure 65 Figure 63 1. Engine mounts 4. Flange locknuts (5/16 1. Floor plate channel 3. Data plate inch) 2. Rivet 2. Bolt—shown for clarity 5. Front of the machine 3. Undercarriage shroud 2. Slip the forward mounting flanges of the undercarriage shroud over the bolts and carriage bolts at the engine-mount brackets of the machine...
  • Page 26 Installing the Forward-Heat Shield 1. Align the rear flange of the forward heat shield over the forward flange of the rear heat shield (Figure 67). g028177 Figure 67 1. Front of the machine 3. Rear flange (forward heat shield) 2. Hex-head bolts and 4.

  • Page 27: Connecting The Battery

    Connecting the Battery No Parts Required Procedure WARNING g207211 Figure 68 Electrical sparks can cause the battery gasses 1. Battery cover 4. Negative battery post to explode, resulting in personal injury. 2. Positive battery cable 5. Negative battery cable Incorrect battery cable routing could damage 3.

  • Page 28: Operation

    Using the Worklights and Operation Headlights Using the Turn Signals g208460 Figure 70 g208463 Figure 69 1. H position 3. W position EADLIGHTS ORKLIGHTS (sloped end of the switch) (rounded end of the 1. Indicates a right turn 3. Turn-signal switch switch) 2.

  • Page 29: Maintenance

    Using the Horn Maintenance Press in the horn button to sound the horn (Figure 71). Replacing Light Bulbs Replacing a Worklight Bulbs 1. Ensure that the light switch is in the O position. 2. Remove the 6 screws securing the worklight (Figure 73).
  • Page 30 Replacing a Taillight Bulb Replacing a License Plate Bulb 1. Ensure that the light switch is in the O position. 1. Remove the 2 screws that secure the cover to the base of the license-plate light, and remove 2. Remove the 2 screws that secure the cover and the cover (A of Figure 76).

  • Page 31: Replacing Fuses

    Replacing Fuses Replacing Fuse Block Fuse The electrical system is protected by fuses, and requires no maintenance. If a fuse blows, check the Replacing the Taillight Fuse component or circuit for a malfunction or short. 1. Pull out the open fuse. 2.
  • Page 32 Schematics g208395 Wiring Diagram 122-0803 (Rev. B)
  • Page 33 Notes:...

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41628

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