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Summary of Contents for Panasonic CS-E9DKDW

  • Page 1: Table Of Contents

    12.1. Troubleshooting 7 Wiring Diagram 12.2. Breakdown Self Diagnosis Function 8 Operation Details 12.3. Remote Control 8.1. Basic Function © 2004 Panasonic HA Air-Conditioning (M) Sdn Bhd (11969-T). All rights reserved. Unauthorized copying and distribution is a violation of law.
  • Page 2: Features

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 12.4. Disassembly of Parts 16.1. CU-E9DKD CU-E12DKD 13 Technical Data 17 Replacement Parts List (Outdoor Unit) 17.1. CU-E9DKD CU-E12DKD 13.1. Operation Characteristics 13.2. Sensible Capacity Chart 18 Electronic Circuit Diagram 14 Exploded View (Indoor Unit) 18.1.
  • Page 3: Functions

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 2 Functions 2.1. Remote Control FAN SPEED Indoor Fan Speed Selection • • Medium- • Medium OFF/ON • Medium+ • High Operation OFF / ON • Automatic Fan Speed AUTO TEMP MODE Operation Mode Selection Room Temperature Setting •...
  • Page 4: Indoor Unit

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 2.2. Indoor Unit Automatic Operation Switch Four Operation Modes • Press for < 5s to run Automatic Operation. • Automatic, Heating, Cooling and Soft Dry (Used when the remote control cannot be used.) Operation. • Press continuously for 5s and < 8s to run Forced Cooling Operation.
  • Page 5 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD Breakdown Self Diagnosis Function Low Pressure Control (Gas Leakeage Detection) Indoor Power Relay Control Deodorizing Control Anti-Dew Formation Control Anti Freezing Control Anti-Cold Draft Control Hot Start Intake Air Temperature Control High Pressure Control Deice Operation...
  • Page 6: Outdoor Unit

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 2.3. Outdoor Unit Time Delay Safety Control 30 seconds Forced Operation Overload Protection Control Total Running Current Control Compressor Overheating Prevention Control IPM (Power Transistor) Overheating Protection Control Low Operation Frequency Protection Control Mininum Operation Frequency...
  • Page 7: Product Specifications

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 3 Product Specifications 3.1. CS-E9DKDW CU-E9DKD Unit CS-E9DKDW CU-E9DKD Cooling Capacity 2.6 (0.80 - 3.00) kcal/h 2,240 (690 - 2,580) BTU/h 8,870 (2,050 - 10,200) Heating Capacity 3.6 (0.80 - 5.00) kcal/h 3,100 (690 - 4,300)
  • Page 8 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD Unit CS-E9DKDW CU-E9DKD Power Cord Length — — Number of core-wire — — Dimensions Height inch (mm) 11 - 1/32 (280) 21 - 1/4 (540) Width inch (mm) 31 - 15/32 (799) 30 - 23/32 (780)
  • Page 9: Cs-E12Dkdw Cu-E12Dkd

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 3.2. CS-E12DKDW CU-E12DKD Unit CS-E12DKDW CU-E12DKD Cooling Capacity 3.50 (0.80 - 4.00) kcal/h 3,010 (690 - 3,440) BTU/h 11,950 (2,730 - 13,600) Heating Capacity 4.80 (0.80 - 6.50) kcal/h 4,130 (690 - 5,590) BTU/h 16,400 (2,730 - 22,200)
  • Page 10 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD Unit CS-E12DKDW CU-E12DKD Dimensions Height inch (mm) 11 - 1/32 (280) 21 - 1/4 (540) Width inch (mm) 31 - 15/32 (799) 30 - 23/32 (780) Depth inch (mm) 7 - 7/32 (183) 11 - 3/8 (289)
  • Page 11: Dimensions

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 4 Dimensions 4.1. Indoor Unit & Remote Control 4.1.1. CS-E9DKDW CS-E12DKDW...
  • Page 12: Outdoor Unit

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 4.2. Outdoor Unit 4.2.1. CU-E9DKD CU-E12DKD...
  • Page 13: Refrigeration Cycle Diagram

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 5 Refrigeration Cycle Diagram...
  • Page 14: Block Diagram

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 6 Block Diagram...
  • Page 15: Wiring Diagram

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 7 Wiring Diagram...
  • Page 16: Operation Details

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8 Operation Details 8.1. Basic Function Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and performing temperature shifting.
  • Page 17 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD Table (d): Indoor Air Temperature Shifting 1. Target room temperature shift value (dGetaDst) • To offset the absolute gap between detection temperature with actual room temperature. • The heat exchanger unit’s temperature is different based on operation mode, it become the action operation mode value.
  • Page 18 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.1.2. Compressor Operation Frequency 8.1.2.1. The frequency determination method (Cooling operation control) 8.1.2.1.1. Basic specification The domain directions data (intake-setting) transmitted from the interior of a room determines a changed part of frequency. Then, a directed changed part changes frequency to the present frequency.
  • Page 19 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.1.2.1.4. The frequency changed method 1. After shifting to relative control, (intake-setting) is every 60 seconds, A tap is adjusted according to the domain and frequency changes relatively to present condition. 2. Intake-setting to other domains by load sudden change (remote control setting, open air introduction, etc.). When it moves, it has the following renewal of data, an addition and subtraction tap is switched.
  • Page 20 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.1.2.2.2. Initial frequency determination After a starting control end, initial frequency (absolute value) is determined and is immediately shift. However, the domain of Fhmax is judged instantly. 8.1.2.2.3. Change frequency determination When directions of Fhmax determined from mentioned initial frequency, (intake-setting) relativity control. Fhmax continued until (If other directions came by protection control, priority is given there) room temperature is reached, it shifts to relative control after moving to change frequency.
  • Page 21 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.1.2.2.4. The frequency changed method 1. When intake-setting remains for 30 seconds in a domain after shifting to relative control, a tap is adjusted according to the domain and frequency changes relatively to the present condition.
  • Page 22 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.1.2.3.3. The frequency change method 1. When (suction-setup) remains in a domain for 30 seconds, after shifting to relative control, a tap is adjusted according to the domain and frequency changes relatively to the present condition.
  • Page 23 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.1.4. Soft Dry Operation 8.1.4.1. Thermostat control • Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -2.0°C. • Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF point.
  • Page 24 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD Values of T1, T2, and T3 depend on remote control setting temperature, as shown in below table. After the adjustment of T1, T2 and T3 values, the operation mode for that particular environment and remote control setting is judged and performed, based on the above operation mode chart, every 30 minutes.
  • Page 25 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD B. Indoor Fan Control i. Indoor fan control operation outline 1. Cooling / Dry...
  • Page 26 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 2. Heating ii. Auto Fan Speed 1. Cooling...
  • Page 27 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 2. Heating Note: a. UP: • If move from Lo, the fan speed will be shifted to Maximum 1520 rpm. • If move from Maximum, the fan speed no change. • In up zone, 10 rpm is added for every 10s until Maximum 1520 rpm.
  • Page 28 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD D. Deodorizing Control i. Control condition Control at cooling/dry operation and auto fan speed. No Deodorizing Control is performed during ON timer standby operation and during Anti-freezing control prevention. ii. Operation The odor status is arranged as below and it is shifted as follow.
  • Page 29 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.1.9.1. Vertical Airflow Operation Mode Airflow Direction Vane Angle (°) Heating Auto with Heat Exchanger Upward fix Temperature Downward fix Upward fix Downward fix Manual Cooling, Soft Dry and Ion Auto 8 ~ 36 Manual...
  • Page 30 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.1.10. Quiet operation (Cooling Mode/Cooling area of Dry Mode) A. Purpose To provide quiet cooling operation compare to normal operation. B. Control condition a. Quiet operation start condition • When “quiet” button at remote control is pressed.
  • Page 31 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD C. Control contents a. Fan Speed manual 1. Fan speed is changed from normal setting to quiet setting of respective fan speed. This is to reduce sound of Hi, Me, Lo for 3dB. 2. Fan speed for quiet operation is -1 step from setting fan speed.
  • Page 32 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.1.13. Delay OFF Timer Control Delay OFF timer can be set using remote control, the unit with timer set will stop operate at set time. 8.1.14. Auto Restart Control 1. When the power supply is cut off during the operation of air conditioner, the compressor will re-operate within three to four minutes (there are 10 patterns between 2 minutes 58 seconds and 3 minutes 52 seconds to be selected randomly) after power supply resumes.
  • Page 33 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 1. When the switch is pressed between 0 to 5 seconds, Auto Mode operation starts to function. 2. When the switch is pressed between 5 to 8 seconds, the unit is forced to operate in Cooling Mode.
  • Page 34 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 2. Ionising Operation Stop Condition When one of the following condition is satisfied, ION operation stops. a. Stopped by ON/OFF switch. b. Timer OFF activates. c. ION feedback signal shows error. 3. Ionizer operation status is not memorised by micon. After OFF, when operation is “ON” again, air conditioner operates without ionizer operation.
  • Page 35: Protection Control Features

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.2. Protection Control Features 8.2.1. Protection Control For All Operations 8.2.1.1. Time Delay Safety Control 1. The compressor will not start for three minutes after stop of operation. 2. This control is not applicable if the power supply is cut off for 20 seconds and on again or after 4-way valve deices condition.
  • Page 36 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.2.1.4. IPM (Power transistor) Prevention Control A. Overheating Prevention Control 1. When the IPM temperature rises to 100°C, compressor operation will stop immediately. 2. Compressor operation restarts after three minutes the temperature decreases to 95°C.
  • Page 37 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.2.1.7. Compressor Tank Temperature Rise Protection Control a. Control start conditions Control will perform when (1) - (3) condition continues operation for 5 minute and (4) is fulfill. 1. During cooling and dry operation: Frequency more than normal Fc.
  • Page 38 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD • During heating operation, operate the followings control. 1. During Remote Control setting is 18°C & above Indoor Fan Speed Min Hz More than Hi More than Lo Under Lo However, when less than thermo OFF for 100 sec. continuously, the above control will be cancel.
  • Page 39 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.2.2.2. Cooling Overload Control i. Pipe temperature limitation/restriction • Detects the Outdoor pipe temperature and carry out below restriction/limitation (Limit the compressor Operation frequency) • The compressor stop if outdoor pipe temperature exceeds 61°C • If the compressor stops 4 times in 20 minutes, Timer LED blinking (F95: outdoor high pressure rise protection) ii.
  • Page 40 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.2.2.3. Anti-Freezing Control 1. When indoor heat exchanger temperature is lower than 2°C continuously for six minutes, compressor will stop operating. 2. Compressor will resume its operation three minutes after the indoor heat exchanger is higher than 10°C.
  • Page 41 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.2.3.2. Outdoor Air Temperature Control The Max current value is regulated in accordance to the outdoor air temperature as shown in the below figures. 8.2.3.3. Overload Protection Control The compressor operating frequency is regulated in accordance to indoor heat exchanger temperature as shown in below figures.
  • Page 42 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8.2.3.4. Deice Control A. Deice operation (Normal Deice Operation) 1. Detection methods Outdoor heat exchanger temperature sensor, timer. 2. Deice operation time chart Notes • During deice operation, as relationship for outdoor piping temperature and time T5, the priority given to the condition which is first fulfilled and shift to the next mode.
  • Page 43 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 3. Explanation of operation 1) At the deice starting signal, the compressor frequency is set to the value as previously mentioned. 2) At 120 sec. after deice starting signal generated, 4 way valve OFF and at the same time outdoor fan is OFF, indoor fan is OFF, compressor frequency is set to the previously mentioned value.
  • Page 44: Operating Instructions

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 9 Operating Instructions Thank you for purchasing Panasonic Air Conditioner SAFETY PRECAUTIONS I Definition To prevent personal injury, injury to others and property Installation Precautions Installation Precautions damage, the following instructions must be followed. Warning...
  • Page 45 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD Note: The illustrations in this manual are for explanation purposes only and may differ from the actual unit. It is subjected to change without notice for future improvement. PRODUCT OVERVIEW I About Remote Control Preparation...
  • Page 46 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD HOW TO OPERATE I Operation Details Auto, Heat, Cool, Auto, Heat, Cool, Dr y Dr y AUTO - Automatic Operation • The unit will automatically select the operation mode according to the setting, outdoor and room temperature.
  • Page 47 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD HOW TO OPERATE I Operations Details Powerful, Powerful, Quiet, Quiet, Ion, Fan Speed, Ion, Fan Speed, POWERFUL • To achieve setting temperature Air Swing Air Swing quickly. QUIET • To provide a quiet environment. • To provide fresh air effect by...
  • Page 48 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD HOW TO OPERATE I Operation Details Timer Timer TIMER • Use the ON timer to turn on the air conditioner at the desired time. This will give you a cooling or warming environment, e.g. when you return from work or wake up.
  • Page 49 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD CARE & CLEANING I Washing Instructions • Do not use benzene, thinner or Switch off the power supply Switch off the power supply scouring powder. before cleaning before cleaning • Use soaps or neutral household ≃...
  • Page 50: Installation Instructions

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 10 Installation Instructions Required tools for Installation Works 1. Philips screw driver 5. Spanner 9. Gas leak detector 13. Multimeter 2. Level gauge 6. Pipe cutter 10. Measuring tape 14. Torque wrench 18 N.m (1.8 kgf.m) 42 N.m (4.2 kgf.m)
  • Page 51 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 1. The equipment must be earthed. It may cause electrical shock if grounding is not perfect. 2. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire.
  • Page 52 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD Attached accessories Indoor/Outdoor Unit Installation Diagram Applicable piping kit CZ-3F5, 7BP (E9DK) CZ-4F5, 7, 10BP (E12DK) SELECT THE BEST LOCATION INDOOR UNIT • There should not be any heat source or steam near the unit.
  • Page 53: Indoor Unit

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 10.2. Indoor Unit 10.2.1. SELECT THE BEST LOCATION 10.2.3. TO DRILL A HOLE IN THE WALL (Refer to “Select the best location” AND INSTALL A SLEEVE OF section) PIPING 1. Insert the piping sleeve to the hole.
  • Page 54 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 3. For the embedded piping (This can be used for left rear piping & left bottom piping also.)
  • Page 55 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 10.2.5. CONNECT THE CABLE TO THE INDOOR UNIT 1. The inside and outside connecting cable can be connected without removing the front grille. 2. Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 4 × 1.5 mm flexible cord, type designation 245 IEC 57 or heavier cord.
  • Page 56 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD INSTALLATION OF SUPER ALLERU-BUSTER FILTER 1. Open the front panel. 2. Remove the air filter. 3. Remove Supersonic air purifying device. 4. Open the Supersonic air purifying device frame. 5. Insert the super alleru-buster filter and close the Supersonic air purifying device frame as show in illustration at right.
  • Page 57: Outdoor Unit

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 10.3. Outdoor Unit 10.3.1. SELECT THE BEST LOCATION (Refer to “Select the best location” section) 10.3.2. INSTALL THE OUTDOOR UNIT • After selecting the best location, start installation according to Indoor/Outdoor Unit Installation Diagram. 1. Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut.
  • Page 58 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 10.3.4. EVACUATION OF THE EQUIPMENT WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the following procedure. 1. Connect a charging hose with a push pin to the Low and High side of a charging set and the service port of the 3-way valve.
  • Page 59 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 10.3.5. CONNECT THE CABLE TO THE OUTDOOR UNIT (FOR DETAIL REFER TO WIRING DIAGRAM AT UNIT) 1. Remove the control board cover from the unit by loosening the screw. 2. Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 4 ×...
  • Page 60 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD CHECK THE DRAINAGE • Open front panel and remove air filters. (Drainage checking can be carried out without removing the front grille.) • Pour a glass of water into the drain tray-styrofoam. • Ensure that water flows out from drain hose of the indoor unit.
  • Page 61: Installation And Servicing Air Conditioner Using R410A

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 11 Installation And Servicing Air Conditioner Using R410A 11.1. Outline 11.1.1. About R410A Refrigerant 1. Converting air conditioners to R410A Since it was declared in1974 that chlorofluorocarbons (CFC), hydro chlorofluorocarbons (HCFC) and other substances pose a destructive danger to the ozone layer in the earth´s upper stratosphere (20 to 40 km above the earth), measures have been...
  • Page 62: Tools For Installing/Servicing Refrigerant Piping

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD d. R410A refrigerating machine oil Conventionally, mineral oil or a synthetic oil such as alkylbenzene has been used for R22 refrigerating machine oil. Because of the poor compatibility between R410A and conventional oils like mineral oil, however, there is a tendency for the refrigerating machine oil to collect in the refrigerating cycle.
  • Page 63 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 11.2.2. R410A Tools 1. Copper tube gauge for clearance adjustment (used when flaring with the conventional flaring tool (clutch type)) • This gauge makes it easy to set the clearance for the copper tube to 1.0-1.5 mm from the clamp bar of the flaring tool.
  • Page 64 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 5. Charging hose • The pressure resistance of the charging hose has been raised to match the higher pressure of R410A. The hose material has also been changed to suit HFC use, and the size of the fitting has been changed to match the manifold ports.
  • Page 65 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 8. Electronic scale for refrigerant charging • Because of the high pressure and fast vaporizing speed of R410A, the refrigerant cannot be held in a liquid phase inside the charging cylinder when charging is done using the charging cylinder method, causing bubbles to form in the measurement scale glass and making it difficult to see the reading.
  • Page 66: Refrigerant Piping Work

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 11.3. Refrigerant Piping Work 11.3.1. Piping Materials It is recommended that you use copper and copper alloy jointless pipes with a maximum oil adherence of 40 mg/10m. Do not use pipes that are crushed, deformed, or discolored (especially the inside surface). If these inferior pipes are used, impurities may clog the expansion valves or capillaries.
  • Page 67 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD Table 11 R410A flaring dimensions Nominal Outside Wall thickness A (mm) diameter diameter (mm) R410A flaring Conventional flaring tool (mm) tool, clutch type Clutch type Wing-nut type 6.35 0 - 0.5 1.0 - 1.5 1.5 - 2.0 9.52...
  • Page 68: Installation, Transferring, Servicing

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD b. Copper pipes Use only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe is exposed, you should take special care, and also take measures such as marking the pipes to make sure they are easily distinguished from other piping materials, to prevent mistaken use.
  • Page 69 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 11.4.2. Transferring (Using New Refrigerant Piping) 1. Removing the unit a. Collecting the refrigerant into the outdoor unit by pumping down The refrigerant can be collected into the outdoor unit (pumping down) by pressing the TEST RUN button, even when the temperature of the room is low.
  • Page 70 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 11.4.5. Recharging Refrigerant During Servicing When recharging is necessary, insert the specified amount of new refrigerant in accordance with the following procedure. 1. Connect the charging hose to the service port of the outdoor unit.
  • Page 71 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 11.4.6. Brazing As brazing requires sophisticated techniques and experiences, it must be performed by a qualified person. In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry nitrogen gas (N ) flow.
  • Page 72: Servicing Information

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 12 Servicing Information Caution: • Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use a high temperature soldering iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
  • Page 73 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD Troubleshooting Air Conditioner Refrigeration cycle system In order to diagnose malfunctions, make sure that there are no electrical problems before inspecting the refrigeration cycle. Such problems include insufficient insulation, problem with the power source, malfunction of a compressor and a fan.
  • Page 74: Breakdown Self Diagnosis Function

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 1. Relationship between the condition of the air conditioner and pressure and electric current Cooling Mode Heating Mode Condition of the air conditoner Low Pressure High Pressure Electric current Low Pressure High Pressure Electric current...
  • Page 75 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD Error Codes Table Diagnosis Abnormality / Protection control Abnormality Emergency Primary location to verify display Judgement operation • Internal / external cable connections Indoor / outdoor abnormal > 1 min after starting Indoor fan operation...
  • Page 76: Remote Control

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 12.3. Remote Control • Remote Control Reset When the batteries are inserted for the first time, or the batteries are replaced, all the indications will blink and the remote control might not work. If this happen, remove the cover of the remote control and push the reset point once to clear the memory data.
  • Page 77: Disassembly Of Parts

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 12.4. Disassembly of Parts a. Indoor Control Board Removal Procedures 1. Remove the Front Grille Fig. 1 2. Remove the Indoor Control Board Fig. 4 Fig. 2 Fig. 3 Fig. 5...
  • Page 78 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD b. Electronic Controller Removal Procedures 1. Remove Main Electronic Controller Fig. 7 Fig. 6 c. Cross Flow Fan and Fan Motor Removal Procedures 1. Remove Cross Flow Fan and Fan Motor Fig. 9 Fig. 8...
  • Page 79 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD d. Outdoor Electronic Controller Removal Procedure • Be save to return the wiring to its original position 1. Remove the top panel and front panel • There are many high voltage components within the heat sink cover so never touch the interior during operation.
  • Page 80: Technical Data

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 13 Technical Data 13.1. Operation Characteristics 13.1.1. CS-E9DKDW CU-E9DKD...
  • Page 81 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 13.1.2. CS-E12DKDW CU-E12DKD...
  • Page 82: Sensible Capacity Chart

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 13.2. Sensible Capacity Chart G CS-E9DKDW CU-E9DKD 230V Outdoor Temp. (°C) Indoor wet bulb temp. 17.0°C 2.58 1.96 0.55 2.41 1.88 0.59 2.24 1.80 0.63 2.04 1.71 0.68 19.0°C 2.60 0.60 19.5°C 2.83 2.05 0.56 2.65...
  • Page 83: Exploded View (Indoor Unit)

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 14 Exploded View (Indoor Unit) 14.1. CS-E9DKDW CS-E12DKDW Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
  • Page 84: Replacement Parts List (Indoor Unit)

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 15 Replacement Parts List (Indoor Unit) 15.1. CS-E9DKDW CS-E12DKDW REF. NO. PART NAME & DESCRIPTION QTY. CS-E9DKDW CS-E12DKDW REMARKS ← CHASSY COMPLETE CWD50C1431 ← FAN MOTOR CWA981149 ← CROSS FLOW FAN COMPLETE CWH02C1031 ← BEARING ASS’Y CWH64K007 ←...
  • Page 85: Exploded View (Outdoor Unit)

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 16 Exploded View (Outdoor Unit) 16.1. CU-E9DKD CU-E12DKD Note: The above exploded view is for the purpose of parts disassembly and replacement. The non-numbered parts are not kept as standard service parts.
  • Page 86: Replacement Parts List (Outdoor Unit)

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 17 Replacement Parts List (Outdoor Unit) 17.1. CU-E9DKD CU-E12DKD REF NO. DESCRIPTION & NAME QTY. CU-E9DKD CU-E12DKD REMARKS ← CHASSY ASSY CWD50K2073 ← ANTI-VIBRATION BUSHING CWH50077 ← COMPRESSOR 5RS102XBC01 ← NUT-COMPRESSOR MOUNT CWH56000 ← SOUND PROOF MATERIAL CWG302293 ←...
  • Page 87: Electronic Circuit Diagram

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 18 Electronic Circuit Diagram 18.1. Indoor Unit • CS-E9DKDW CS-E12DKDW SCHEMATIC DIAGRAM 1/4 TERMINAL R138 FUSE T3.15A L250V 7.5Ω AC01 (BLK) LF01 AC03 (RED) 4700P 250VAC ZNR01 0.22µ ERZVEAV511 (GRN) 4700P 250VAC AC02 (WHT) TEMPERATURE...
  • Page 88 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD SCHEMATIC DIAGRAM 2/4 IC08 IC09 DB02 REGULATOR REGULATOR 3300µ 470µ 100µ DB03 470µ 470µ 22kΩ 22kΩ 10kΩ R113 160Ω 1/4W 1µ 10kΩ 10kΩ 10kΩ BUSY IC03 BR9080F R112 1kΩ...
  • Page 89 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD SCHEMATIC DIAGRAM 3/4 DTC114EK 10kΩ 5.1kΩ 0.047µ 1kΩ 0.1µ 1kΩ F-TEST 10kΩ 0.01µ IC04 100kΩ C0EBH00C0282 REGULATOR 10kΩ S-TEST 10kΩ 2.2µ 0.01µ 0.01µ 1µ 1µ 1kΩ 1kΩ 15kΩ 20kΩ 100Ω 10kΩ 10kΩ IC06 TD62003AF ANI4...
  • Page 90 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD SCHEMATIC DIAGRAM 4/4 SW01 CN-TH PIPE TEMP. SENSOR 1 (20k 3950) AIR TEMP. SENSOR (15k 3950) AIR CLEANER COMPLETE CN-SONIC R602 C601 5.1k 0.1µ R601 R603 X601 IC601 CN-SONIC1 CN-STM2 HORIZONTAL VERTICAL CN-STM1 HIGH VOLTAGE IONIZER...
  • Page 91: Outdoor Unit

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 18.2. Outdoor Unit • CU-E9DKD CU-E12DKD SCHEMATIC DIAGRAM 1/3 REACTOR GRY1 GRY2 R172 100k ZNR3 1/4W PTC2 ERZV10D102 R173 100k µ RY-AC1 ZNR4 PTC1 350V µ µ ERZVEAV511 R174 400V 400V 100k ZNR6 RY-PWR LJP002...
  • Page 92 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD SCHEMATIC DIAGRAM 2/3 CN-JP1 464k 464k FUSE2 R129 R159 1/4W 1/4W EG01Z µ 1.15A L250V 1/4W 1/4W 464k 464k R125 1/4W 1/4W R128 µ RL4Z 0.01 400V 107k C113 R185 0.22 µ R161 1/4W µ...
  • Page 93 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD SCHEMATIC DIAGRAM 3/3 PS21543 33Ω HV1C1 µ R190 µ µ 0.047 464k 0.047 µ 464k 0.47µ 630V R139 10.7k 270p 470p 1/4W µ 0.047 µ R189 464k 464k 10.7k HV1C2 270p 1/4W 1/4W 1/4W 0.047 µ...
  • Page 94 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD...
  • Page 95 CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD How to use electronic circuit diagram...
  • Page 96: Remote Control

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 18.3. Remote Control...
  • Page 97: Print Pattern Indoor Unit Printed Circuit Board

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 18.4. Print Pattern Indoor Unit Printed Circuit Board...
  • Page 98: Print Pattern Outdoor Unit Printed Circuit Board

    CS-E9DKDW CU-E9DKD / CS-E12DKDW CU-E12DKD 18.5. Print Pattern Outdoor Unit Printed Circuit Board [PHAAM] Printed in Malaysia...

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