Sony HCD-GTK1i Service Manual

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HCD-GTK1i/GTK2i
SERVICE MANUAL
Ver. 1.1 2010.12
• HCD-GTK1i is the tuner, USB and iPod section in FST-GTK1i and RDH-GTK1i.
• HCD-GTK2i is the tuner, USB and iPod section in FST-GTK2i.
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION:
RDH-GTK1i US model only
With 6-ohm loads, both channels driven,
from 120 Hz – 10 kHz; rated 30 watts per
channel minimum RMS power, with no
more than 0.7% total harmonic distortion
from 250 miliwatts to rated output.
Amplifi er section
FST-GTK2i
The following are measured at
AC 127 V, 60 Hz
Front speaker:
Power Output (rated)
35 W + 35 W (at 6 , 1 kHz, 1% THD)
RMS output power (reference)
110 W + 110 W (per channel at 6 , 1 kHz)
Subwoofer:
RMS output power (reference)
230 W (8 , 100 Hz)
FST-GTK1i and RDH-GTK1i
North American model only
The following are measured at
AC 120 V, 60 Hz
Front speaker:
RMS output power (reference)
110 W + 110 W (per channel at 6 , 1 kHz)
Other models
The following are measured at
Mexican model:
AC 127 V, 60 Hz
Other models:
AC 120, 220, 240 V, 50/60 Hz
Front speaker:
Power Output (rated)
35 W + 35 W (at 6 , 1 kHz, 1% THD)
RMS output power (reference)
110 W + 110 W (per channel at 6 , 1 kHz)
9-890-546-02
Sony Corporation
2010L08-1
©
2010.12
Published by Sony EMCS (Malaysia) PG Tec
Photo: HCD-GTK2i
SPECIFICATIONS
Input
AUDIO IN L/R:
Voltage 1 V, impedance 47 kilohms
Output
SUBWOOFER OUT (FST-GTK2i only)
Tuner section
FM stereo, FM/AM superheterodyne tuner
Antenna:
FM lead antenna
AM loop antenna
FM tuner section
Tuning range
North American model:
87.5 MHz – 108.0 MHz (100 kHz step)
Other models:
87.5 MHz – 108.0 MHz (50 kHz step)
Intermediate frequency
225 kHz
AM tuner section
Tuning range
Pan American and Oceanian models:
530 kHz – 1,710 kHz (with 10 kHz tuning interval)
531 kHz – 1,710 kHz (with 9 kHz tuning interval)
Other models:
530 kHz – 1,610 kHz (with 10 kHz tuning interval)
531 kHz – 1,602 kHz (with 9 kHz tuning interval)
Intermediate frequency
53 kHz
USB section
Supported bit rate*
MP3 (MPEG 1 Audio Layer-3):
32 kbps – 320 kbps, VBR
WMA: 48 kbps – 192 kbps
AAC: 48 kbps – 320 kbps
* Compatibility with all encoding/
writing software, recording devices
and recording media cannot be guarantee.
HOME AUDIO DOCKING SYSTEM
US Model
Canadian Model
Australian Model
E Model
HCD-GTK1i/GTK2i
Sampling frequencies
MP3 (MPEG 1 Audio Layer-3):
32 kHz/44.1 kHz/48 kHz
WMA: 44.1 kHz
AAC: 44.1 kHz
Transfer speed
Full-speed
Supported USB device
Mass Storage Class
Maximum current
500 mA
iPod section
DC5V 500 mA MAX
Speakers
Unit
HCD-GTK2i (for FST-GTK2i)/
FST-GTK1i/RDH-GTK1i
Speaker system
2-way, coaxial
Speaker unit
Woofer: 160 mm (6 1/2 in), cone type
Tweeter: 40 mm (1 5/8 in), cone type
Rated impedance
6 ohms
– Continued on next page –
HCD-GTK1i

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Summary of Contents for Sony HCD-GTK1i

  • Page 1 Ver. 1.1 2010.12 Australian Model HCD-GTK1i E Model HCD-GTK1i/GTK2i Photo: HCD-GTK2i • HCD-GTK1i is the tuner, USB and iPod section in FST-GTK1i and RDH-GTK1i. • HCD-GTK2i is the tuner, USB and iPod section in FST-GTK2i. SPECIFICATIONS AUDIO POWER SPECIFICATIONS Sampling frequencies Input...
  • Page 2 NWZ-B152F / B153F This unit is designed for iPod only. You cannot connect any other portable audio players. Sony cannot accept responsibility in the event that data recorded to iPod is lost or damaged when using an iPod connected to this unit.
  • Page 3: Table Of Contents

    HCD-GTK1i/GTK2i SAFETY CHECK-OUT (US MODEL) TABLE OF CONTENTS After correcting the original service problem, perform the follow- ing safety check before releasing the set to the customer: SERVICING NOTES ..........Check the antenna terminals, metal trim, “metallized” knobs, DISASSEMBLY screws, and all other exposed metal parts for AC leakage.
  • Page 4: Servicing Notes

    HCD-GTK1i/GTK2i SECTION 1 SERVICING NOTES UNLEADED SOLDER CAUTION Boards requiring use of unleaded solder are printed with the lead- Use of controls or adjustments or performance of procedures free mark (LF) indicating the solder contains no lead. other than those specifi ed herein may result in hazardous radia- tion exposure.
  • Page 5: Disassembly

    HCD-GTK1i/GTK2i SECTION 2 DISASSEMBLY • This set can be disassembled in the order shown below. 2-1. TOP PANEL BLOCK AND BACK PANEL (Page 6) 2-2. POWER SW BOARD, TRANS BOARD AND DC FAN (Page 6) 2-3. MAIN BAORD (Page 7) 2-4.
  • Page 6: Top Panel Block And Back Panel

    HCD-GTK1i/GTK2i Note: Follow the disassembly procedure in the numerical order given. 2-1. TOP PANEL BLOCK AND BACK PANEL 8 five screws (3.5 14, TAPPING) qa top panel block 7 one screw (+BVTP 3 9 wire (flat type) (11 core) (CN103) q;...
  • Page 7: Main Board

    HCD-GTK1i/GTK2i 2-3. MAIN BAORD for GTK2i only qd bracket heat sink L qa two screws (+BVTP 3 qs two screws (+BVTP 3 1 CN801 (4P) qf heat sink 6 one screw (+BVTP 3 2 CN802 (6P) q; bracket heat sink R...
  • Page 8: Front Panel

    HCD-GTK1i/GTK2i 2-5. FRONT PANEL qg two screws w; diffuser, SPK LED (screw 3.5) ql bracket, SPK LED (B) qk SPK LED LEFT board qj CN1800 (3P) qh one screw (+BVTP 3 wa two screws (screw 3.5) ws loudspeaker (4cm) 5 eight screws (3.5...
  • Page 9: Test Mode

    HCD-GTK1i/GTK2i SECTION 3 TEST MODE 4. When the [VOLUME] knob is turned clockwise even UI TEST MODE slightly, the sound volume increases to its maximum and • This mode is used to check LCD display, keys, VOLUME a message “VOL MAX” appears on the LCD.
  • Page 10 HCD-GTK1i/GTK2i FACTORY PRESET • This mode is use to load all the factory use preset frequency into FM 1-FM 20 and AM 1-AM 10. Procedure: 1. Press [M > TUNING +] button and [. m TUNING –] button simultaneously and stay for 5 seconds.
  • Page 11: Electrical Adjustments

    HCD-GTK1i/GTK2i SECTION 4 ELECTRICAL ADJUSTMENTS TUNER SECTION 0 dB = 1 μV FM AUTO STOP CHECK signal generator – Procedure : 1. Turn the power on. 2. Input the following signal from Signal Generator to FM antenna input directly. Carrier frequency : A = 87.5 MHz, B = 98 MHz, C = 108 MHz...
  • Page 12: Diagrams

    HCD-GTK1i/GTK2i SECTION 5 DIAGRAMS • Circuit Boards Location POWER SW board TRANS board IPOD board VOL board LCD board SPK LED LEFT board MAIN board SPK LED RIGHT board...
  • Page 13: Block Diagram -Display And Power Section

    SECTION 5 HCD-GTK1i/GTK2i DIAGRAMS 5-1. BLOCK DIAGRAM – DISPLAY AND POWER Section – SYSTEM CONTROL IC100 (2/2) LCD DISPLAY DRIVER LCD DISPLAY ND1000 IC1000 LCD-DATA S2 - S34 LCD-SCL REMOTE CONTROL 4 SIRCS RECEIVER LCD-CE COM1 - COM4 IC1001 LCD-INH...
  • Page 14: Block Diagram -Main Section

    HCD-GTK1i/GTK2i 5-2. BLOCK DIAGRAM – MAIN Section – AM ANTENNA COIL FM/AM TUNER INPUT SELECTOR POWER AMP CN101 L100 IC102 IC201 IC800 CN801 AM REF RY800 R-OUT R-CH R-CH 3 ST-R OUTR R-CH +OUT2 R-CH ANTENNA L-OUT ST-L OUTL +IN1...
  • Page 15 HCD-GTK1i/GTK2i THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. • Waveforms (In addition to this, the necessary note is printed in each block.) – MAIN Board – – IPOD Board – For Printed Wiring Boards. For Schematic Diagrams.
  • Page 16: Printed Wiring Boards -Vol, Lcd And Ipod Board

    HCD-GTK1i/GTK2i 5-3. PRINTED WIRING BOARDS – VOL, LCD AND IPOD BOARD – • Refer to page 12 for Circuit Boards Location. • : Uses unleaded solder. VOL BOARD DEMO/ GROOVE PRESET EQ SPEAKER LIGHT R1014 TUNING – S1007 S1005 TUNING +...
  • Page 17: Schematic Diagram -Vol And Lcd Board

    HCD-GTK1i/GTK2i 5-4. SCHEMATIC DIAGRAM – VOL AND LCD BOARD – • Refer to page 25 for IC Block Diagrams LCD BOARD ND1000 LCD DISPLAY VOL BOARD Q1000 2SD1859TV2Q +3.2 REG TUNING + COM3 D1005 R1009 COM4 SELU2610C-S-LF62 1.5k C1052 EXCEPT US, CND...
  • Page 18: Schematic Diagram -Ipod Board

    HCD-GTK1i/GTK2i 5-5. SCHEMATIC DIAGRAM – IPOD BOARD – • Refer to page 15 for waveforms • Refer to page 25 for IC Block Diagrams IPOD BOARD C1116 R1129 C1112 C1165 1000p R1130 X1102 16.9344MHz CL1118 VBUS C1162 CL1117 CL1120 R1175 6.3V...
  • Page 19: Printed Wiring Boards -Main, Spk Led Left And Spk

    HCD-GTK1i/GTK2i 5-6. PRINTED WIRING BOARDS – MAIN, SPK LED LEFT AND SPK LED RIGHT BOARD – Refer to page 12 for Circuit Boards Location • : Uses unleaded solder. J100 AUDIO IN GTK2I IPOD BOARD VOL BOARD J102 CN1153 CN1001...
  • Page 20: Schematic Diagram -Main Board (1/3)

    HCD-GTK1i/GTK2i 5-7. SCHEMATIC DIAGRAM – MAIN BOARD (1/3) – • Refer to page 15 for waveforms • Refer to page 25 for IC Block Diagrams • Refer to page 27 for IC Pin Function Descriptions. MAIN BOARD (1/3) D495 MC2840-T112-1...
  • Page 21: Spk Led Right Board

    HCD-GTK1i/GTK2i Ver. 1.1 5-8. SCHEMATIC DIAGRAM – MAIN (2/3), SPK LED LEFT AND SPK LED RIGHT BOARD – • Refer to page 25 for IC Block Diagrams. MAIN BOARD (2/3) MAIN BOARD (3/3) (Page 22) C101 R101 OUTR USB-R USB-R...
  • Page 22: Schematic Diagram -Main Board (3/3)

    HCD-GTK1i/GTK2i 5-9. SCHEMATIC DIAGRAM – MAIN BOARD (3/3) – • Refer to page 25 for IC Block Diagrams MAIN BOARD (3/3) IC B/D POWER AMP IC800 IC800 STK433-090-E -37.6 -39.2 39.2 37.7 C855 R812 6.8k 100p R804 R854 C805 0.22 0.22...
  • Page 23: Printed Wiring Boards -Trans And Power Sw Board

    HCD-GTK1i/GTK2i 5-10. PRINTED WIRING BOARDS – TRANS AND POWER SW BOARD – Refer to page 12 for Circuit Boards Location • : Uses unleaded solder. TRANS BOARD S900 E2, E51, E4 VOLTAGE SELECTOR FH901 F900 FH900 E2, E51, E4 PT900...
  • Page 24: Schematic Diagram -Trans And Power Sw Board

    HCD-GTK1i/GTK2i 5-11. SCHEMATIC DIAGRAM – TRANS AND POWER SW BOARD – TRANS BOARD PT900 POWER TRANSFORMER POWER SW BOARD CN902 JL902 W1262 CN900 JL901 F901 W1252 NEUTRAL 250V (AC IN) JL906 JL909 JL900 W1263 W1253 POWER LIVE S900 F900 VOLTAGE T2.5AL 250V...
  • Page 25 HCD-GTK1i/GTK2i • IC Block Diagrams IC1100 BU81459KV-E2 (IPOD BOARD) LED_ERROR/TEST9 AVDDC Audio DAC LED_PLAY/TEST10 ATEST1 LED_PSD/TEST11 TEST8 LED_PUSB/TEST12 TEST7 iPod Sound Effecter Controller Controller LACK TEST6 DVDD_M2 TEST5/ DATA CLKOUT12 File system TEST13 TEST4 AAC / WMA / DVDD_M1 DVSS...
  • Page 26 HCD-GTK1i/GTK2i IC201 R2A15909SP (MAIN BOARD (2/3)) IC800 STK433-090-E (MAIN BOARD (3/3)) INR1 ROUT -PRE Mode selector Pre Driver INR2 LOUT -VCC +VCC INR3 TRER Surround INR4 BASSR1 Input selector INR5 BASSR2 DIFFR BASSL2 BASSL1 DIFFG DIFFL +PRE TREL O to -55dB, -...
  • Page 27 HCD-GTK1i/GTK2i • IC Pin Function Descriptions MAIN BOARD (1/3) IC100 R5F364AEDFA (CD-MP3 PROCESSOR) Pin No. Pin Name Desciption USB_OC USB device over current detect pin IPOD_OC iPod device over current detect pin NO-USE Unused port (Input port setting - short to GND)
  • Page 28 HCD-GTK1i/GTK2i Pin No. Pin Name Desciption NO-USE Unused port (Input port setting - short to GND) NO-USE Unused port (Input port setting - short to GND) NO-USE Unused port (Input port setting - short to GND) NO-USE Unused port (Input port setting - short to GND)
  • Page 29: Exploded Views

    HCD-GTK1i/GTK2i SECTION 6 EXPLODED VIEWS Note: • -XX and -X mean standardized parts, so • Abbreviation The components identifi ed by mark 0 they may have some difference from the : Argentina model or dotted line with mark 0 are critical for original one.
  • Page 30: Top Panel Section

    HCD-GTK1i/GTK2i Ver. 1.1 6-2. TOP PANEL SECTION supplied with S1000 not supplied supplied supplied not supplied except US, CND not supplied (VOL board) supplied S1000 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 4-186-888-01 KNOB, VOLUME...
  • Page 31: Front Panel Section

    HCD-GTK1i/GTK2i 6-3. FRONT PANEL SECTION not supplied not supplied (SPK LED LEFT board) not supplied not supplied not supplied supplied not supplied not supplied (SPK LED RIGHT board) not supplied Ref. No. Part No. Description Remark Ref. No. Part No.
  • Page 32: Electrical Parts List

    HCD-GTK1i/GTK2i SECTION 7 IPOD ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in • SEMICONDUCTORS When indicating parts by reference num- In each case, u: , for example: the parts list may be different from the ber, please include the board name.
  • Page 33 HCD-GTK1i/GTK2i IPOD MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R1174 1-216-864-11 SHORT CHIP < FLUORESCENT INDICATOR TUBE > R1175 1-216-864-11 SHORT CHIP ND1000 1-811-151-11 LIQUID CRYSTAL DISPLAY R1180 1-216-809-11 METAL CHIP 1/10W R1181 1-216-821-11...
  • Page 34 HCD-GTK1i/GTK2i MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C135 1-125-837-91 CERAMIC CHIP 1uF 6.3V C514 1-100-597-91 CERAMIC CHIP 0.1uF C136 1-125-837-91 CERAMIC CHIP 1uF 6.3V C515 1-126-947-11 ELECT 47uF C137 1-124-234-00 ELECT 22uF C516 1-100-597-91 CERAMIC CHIP 0.1uF...
  • Page 35 HCD-GTK1i/GTK2i MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D489 6-502-961-01 DI DA2J10100L < COIL > D494 6-502-961-01 DI DA2J10100L L100 1-457-757-11 COIL, AM ANTENNA D495 6-500-848-01 DIODE MC2840-T112-1 L120 1-481-550-21 INDUCTOR 0.039uH D500 6-502-961-01...
  • Page 36 HCD-GTK1i/GTK2i MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R203 1-216-845-11 METAL CHIP 100K 1/10W R367 1-216-864-11 SHORT CHIP 0 (GTK2i) R204 1-216-819-11 METAL CHIP 1/10W R368 1-216-819-11 METAL CHIP 1/10W R205 1-216-847-11 METAL CHIP...
  • Page 37 HCD-GTK1i/GTK2i Ver. 1.1 MAIN POWER SW SPK LED LEFT SPK LED RIGHT Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R518 1-218-446-11 METAL CHIP 1/10W R858 1-216-845-11 METAL CHIP 100K 1/10W R519 1-218-446-11 METAL CHIP 1/10W...
  • Page 38 HCD-GTK1i/GTK2i TRANS Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark TRANS BOARD < SWITCH > ************ S1000 1-489-177-11 ROTARY ENCODER (VOLUME) < CONNECTOR > S1001 1-771-410-21 SWITCH, TACTILE ("/1) (EXCEPT US, CND) S1002 1-771-410-21 SWITCH, TACTILE (M > TUNING +)
  • Page 39 HCD-GTK1i/GTK2i MEMO...
  • Page 40 HCD-GTK1i/GTK2i REVISION HISTORY Checking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2010.08 2010.12...

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