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This guide has been prepared to enable installers, users, and maintenance personnel to maximize the abilities of the GX9 ASD. With this in mind, use this guide to develop a system familiarity before attempting to install or operate the device. This guide may also be used as a reference guide or for...
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The sales contract contains the entire obligation of Toshiba International Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty.
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At Toshiba International Corporation we are continuously striving for better ways to meet the constantly changing needs of our customers. E-mail your comments, questions, or concerns about this publication to Technical-Publications-Dept@tic.toshiba.com.
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TOSHIBA INTERNATIONAL CORPORATION GX9 Adjustable Speed Drive Please complete the Warranty Card supplied with the GX9 ASD and return it to Toshiba International Corporation by prepaid mail. This will activate the 12-month warranty from the date of installation; but, shall not exceed 18 months from the shipping date.
The word CAUTION without the safety alert symbol CAUTION indicates a potentially hazardous situation exists that, if not avoided or if instructions are not followed precisely, may result in equipment and property damage. GX9 ASD Quick Start Guide...
DO NOT remove or cover any of these labels. If the labels are damaged or if additional labels are required, contact the Toshiba Customer Support Center. Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or loss of life if safe procedures or methods are not followed as outlined in this guide.
• The storage temperature range of the GX9 ASD is -13° to 149° F (-25° to 65° C). • DO NOT store the unit in places that are exposed to outside weather conditions (i.e., wind, rain, snow, etc.).
Installation and Connections on pg. 11 for further information on ventilation requirements. • The ambient operating temperature range of the GX9 ASD is 14° to 104° F (-10° to 40° C). Mounting Requirements • Only Qualified Personnel shall install this equipment.
Ensure that the 3-phase input power is NOT connected to the output of the ASD. This will damage the ASD and may cause injury to personnel. • Ensure the correct phase sequence and the desired direction of motor rotation in the Bypass mode (if applicable). GX9 ASD Quick Start Guide...
Dynamic braking is not available on the 100 HP – 400 HP GX9 ASDs. If EMI/RFI noise is of concern, the DBR wiring shall be three-core screened cable. The screen shall connect to the ASD enclosure and the resistor enclosure. GX9 ASD Quick Start Guide...
GX9 ASD system. The relationship of MCCB1 to the total system is shown in Figure Figure 1. Placement of the MCCB1 circuit breaker in the GX9 ASD system. DANGER Always energized. Not affected by...
A detailed system analysis and job safety analysis shall be performed by the systems designer and/ or systems integrator before the installation of the ASD component. Contact the Toshiba Customer Support Center for options availability and for application-specific system integration information if required.
When using an ASD output disconnect, the ASD and the motor must be stopped before the disconnect is either opened or closed. Closing the output disconnect while the 3-phase output of the ASD is active may result in equipment damage or injury to personnel. GX9 ASD Quick Start Guide...
Charge Indicator LED has turned off once the ASD power has been turned off before coming into contact with any circuits. • DO NOT attempt to disassemble, modify, or repair the ASD. Contact the Toshiba Customer Support Center for repair information. •...
Installation and Connections The GX9 ASD may be set up initially by performing a few simple configuration settings. To operate properly, the ASD must be securely mounted and connected to a power source (3-phase AC input at the L1/R, L2/S, and L3/T terminals). The control terminals of the ASD may be used by connecting the...
Install the unit securely to the floor or a wall in a well-ventilated area that is out of direct sunlight. The ambient temperature rating for the GX9 ASD is from 14° to 104° F (-10° to 40° C). The process of converting AC to DC, and then back to AC produces heat. During normal ASD operation, up to 5% of the input energy to the ASD may be dissipated as heat.
ASD. Note: The GX9610K is shown in figure 3 below. See the drawings of the system received for the actual location of the Charge LED. Figure 3. Typical GX9 ASD Charge Indicator LED. Charge LED GX9 ASD Quick Start Guide...
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In the event that the motor rotates in the wrong direction when powered up, reverse any two of the three ASD output power leads (U, V, or W) connected to the motor. Figure 4. The GX9 ASD/Motor Typical Connection Diagram. GX9 ASD Quick Start Guide...
5 kHz 300 ft. 100 ft. Note: Contact Toshiba for application assistance when using lead lengths in excess of those listed. Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation ...
I/O and Control The GX9 ASD can be controlled by several input types and combinations thereof, as well as operate within a wide range of output frequency and voltage levels. This section discusses the ASD control methods and supported I/O functions.
This input terminal may be programmed to any of the functions listed in the GX9 ASD Installation & Operation Manual (see F114). The cause of the trip must be corrected for a Reset to enable the system for normal ASD operations.
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ASD goes up, so does the FP output pulse rate. This terminal may be programmed to provide an output pulse rate that is proportional to the magnitude of the user-selected item listed in the GX9 ASD Installation & Operation Manual. For further information on this terminal, see parameter F676.
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AM — This output terminal produces an output current that is proportional to the output frequency of the ASD or of the magnitude of the function assigned to this terminal. The available assignments for this output terminal are listed in the GX9 ASD Installation & Operation Manual. For further information on this terminal, see F670.
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Figure 6. GX9 ASD Terminal Board. CN7A 0–1 mA 0–1 mA 4–20 mA 4–20 mA SW1 and SW2 may be switched to change the full- scale range of the FM and AM output terminals. See F005 F670 more information on the FM and AM terminal adjustments.
GX9 ASD Control The Control Board (P/N 56000) serves as the primary control source for the GX9 ASD and receives input from the Terminal Board (see Figure 6 on pg 20), an Option Card, RS232/RS485 Communications, or the EOI. The Control Board has been enhanced to support two additional functions: Multiple Protocol Communications and the ability to communicate in either half- or full-duplex modes.
Table 4. ASD Parameter Changes by Installer/Maintenance Personnel. ASD ID__________Name:______________________Date:_______ Default or Notes Parameter Unit of Parameter Name Previous New Setting Number Measure Setting Note: Settings may also be recorded via Program Utilities Type Reset Save User Settings. GX9 ASD Quick Start Guide...
Typical Connection Diagram Figure 19. GX9 ASD Typical Connection Diagram. Note: When connecting multiple wires to the PA, PB, PC, or PO terminals, do not connect a solid wire and a stranded wire to the same terminal. Note: The VI, RX, and RR analog input terminals are referenced to CC.
The software used with the GX9 ASD is menu driven; thus, making it a select and click environment. The operating parameters of a motor may be selected and viewed or changed using the EOI (or via communications).
System operation and EOI operation while using the remotely-mounted EOI are the same as with the ASD-mounted configuration. See the section titled EOI Remote Mounting in the GX9 ASD Installation & Operation Manual for more information on mounting the EOI remotely.
Initiates an Emergency Off Fault if pressed twice quickly. The Emergency Off function terminates the GX9 ASD output and stops the motor in accordance with the setting of F603. Resets active Faults and/or active Alarms if pressed twice quickly. The source of the Faults or Alarms must be determined and corrected before normal ASD operation can resume.
ASD Output Voltage Figure 23. Program Menu Screen (see pg. 36 for more on the Program Menu Screen). Item Number 1 of 13 Program Menu items Screen Name (Only 5 Items Listed) Primary Menu Items GX9 ASD Quick Start Guide...
System Configuration and Menu Options Root Menus The Mode key accesses the three primary modes of the GX9 ASD: the Frequency Command mode, the Monitor mode, and the Program mode. From either mode, press the Mode key to loop through to the...
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Protection. Expanded descriptions of these parameters may be found in the section titled Direct Access Parameter Information in the GX9 ASD Installation & Operation Manual. Accel/Decel Group — 1 of 4 Accel/Decel profiles may be selected and run. Each of the Accel/Decel profiles is comprised of 3 user settings: Acceleration, Deceleration, and Pattern.
ASD OL (Overload) Trip — Displays the ASD Overload Trip value as a percentage of the rated capacity of the ASD. ASD Load — Displays the ASD Load as a percentage of the rated capacity of the GX9 ASD. Run Time — Displays the Cumulative Run Time in hours.
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Peak Current — Displays the peak current since the last start was initiated. The current is displayed as a percentage of the rated capacity of the GX9 ASD. Peak Voltage — Displays the peak voltage since the last start was initiated. The voltage is displayed as a percentage of the rated capacity of the GX9 ASD.
The selected items, along with their real-time values, are displayed on the Frequency Command screen while the GX9 ASD is running. Not all Monitor Mode items are available for display on the Frequency Command screen. The available items are underlined on pg.
F130 Output Terminal 2 (OUT2) Function F131 Low Suction/No-Flow Cut Off Mode F934 Low Suction/No-Flow Cut Off Delay Timer F936 Low Suction/No-Flow Cut Input Terminal 5 (S1) Function F115 Low Suction/No-Flow Cut Off Disposition F935 GX9 ASD Quick Start Guide...
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Base Frequency Voltage 1 F306 Motor Set 1 Manual Torque Boost 1 F016 Motor Overload Protection #1 F600 See the section titled Direct Access Parameter Information in the GX9 ASD Installation IRECT CCESS & Operation Manual. EOI Version TILITIES ASD Type...
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Retry Alarm Fault Alarm Point Setting Error Alarm Earth Fault Alarm PID Low Output Disable Alarm Virtual Linear Pump On Virtual Linear Pump Low Frequency Virtual Linear Pump No Flow Contrast Use Rotary Encoder to Adjust GX9 ASD Quick Start Guide...
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MON 1 Terminal Meter Adjustment F673 MON 2 Terminal Meter Selection F674 MON 2 Terminal Meter Adjustment F675 Low Speed Signal Output Frequency F100 Reach Settings Speed Reach Frequency F101 Speed Reach Detection Band F102 GX9 ASD Quick Start Guide...
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Analog Filter Analog Input Filter F209 REQUENCY VI/II Point 1 Frequency F202 VI/II Reference Point 1 F201 VI/II Point 2 Frequency F204 Speed Reference Setpoints VI/II Reference Point 2 F203 VI/II Bias F470 VI/II Gain F471 GX9 ASD Quick Start Guide...
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Pattern Run Group 1 Selection 5 F535 Pattern Run Group 1 Selection 6 F536 Pattern Run Group 1 Selection 7 F537 Pattern Run Group 1 Selection 8 F538 Pattern Run Group 2 Repeat Factor F540 (255 = Continuous) GX9 ASD Quick Start Guide...
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Communication Settings Time Out Action TTL Send Wait Time F805 RS232/RS485 Wire Count F821 RS232/RS485 Send Wait Time F825 TTL ASD-to-ASD Communication F806 RS232/RS485 ASD-to-ASD Communication F826 Address EOI Port Address (Reset ASD after change) GX9 ASD Quick Start Guide...
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F893 Optional Parameters 5 F894 Autotune Enable/Disable and Reset Config. F400 OTOR Autotune of Motor Constant 3 F414 Vector Motor Model Slip Frequency Gain F401 Motor Capacity (kW) F412 Motor Constant 1 (primary resistance) F402 GX9 ASD Quick Start Guide...
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PWM Carrier Frequency Setting F300 Carrier Frequency Minimum Carrier Frequency 2.2 kHz F738 Acceleration Time 1 F009 Deceleration Time 1 F010 Accel/Decel 1 – 4 Settings S-Curve Acceleration/Deceleration Pattern 1 F502 Acceleration Time 2 F500 GX9 ASD Quick Start Guide...
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Reverse Direction Frequency for Automatic High-Speed F341 Operation at Light Load V/f Five-Point 1 Frequency F190 V/f Five-Point 1 Voltage F191 V/f Five-Point Setting V/f Five-Point 2 Frequency F192 V/f Five-Point 2 Voltage F193 GX9 ASD Quick Start Guide...
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Current Differential Gain F454 Exciting Strengthening Coefficient F480 Control Margin Modulation for Current F482 Vector Control Control Margin Modulation for Voltage F483 Vector Control Control Margin Modulation for Constant F484 Vector Control Rocking Start F739 GX9 ASD Quick Start Guide...
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Program Menu Navigation Parameter Primary Menu Sub Menu Parameter Name Number Enter Password Password and Lockouts Change Password assword and ockouts Lockouts GX9 ASD Quick Start Guide...
The Startup Wizard launches upon the first power up of the system and assists with the initial configuration of the input power settings and the output parameters of the GX9 ASD. The GX9 ASD may also be setup via communications, by directly accessing the individual parameters via the menu hierarchy, or using the Direct Access parameter numbers.
Direct Access/Parameter Numbers and a description of the associated parameter may be found in the section titled Direct Access Parameter Information in the GX9 ASD Installation & Operation Manual. A listing of all parameters that have been changed from the default setting may be viewed sequentially by accessing the Changed From Default screen (Program UtilitiesChanged From Default).
Startup Wizard Requirements The Startup Wizard assists the user with the initial configuration of the GX9 ASD by querying the user for information on the ASD control settings, motor ratings, and ASD display units. The GX9 ASD may also be setup by accessing each of the settings via the Program menu or by using the Direct Access Number of each parameter (see the GX9 ASD Installation and Operation Manual for specifics on each parameter).
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This parameter allows the user to input the full-load amperage (FLA) of the motor. This value is used by the GX9 ASD to determine the Motor Overload Protection setting for the motor and may be found on the nameplate of the motor.
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This parameter allows the user to input the full- load capability of the motor in kilo Watts. This value is used by the GX9 ASD to determine the motor overload protection setting for the motor and may be found on the nameplate of the motor.
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11. Wizard Finished! This screen is the final screen of the Startup Wizard. The basic parameters of the GX9 ASD have been set. Click Exit to load the Startup Wizard input and to return to the Frequency Command screen. Additional application-specific programming may be required.
Virtual Linear Pump Setup Toshiba International Corporation’s Virtual Linear Pump algorithm allows for direct and precise control of pressure, flow rate, or level. This is achieved without the concerns, instabilities, or complexities that are traditionally associated with pumping system control. This section provides useful setup and operational information for the Virtual Linear Pump system.
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• The output frequency is greater than the setting of F505, or Minimum Threshold Zone • The output frequency no longer changes with continued Virtual Linear Pump number changes. The Minimum threshold setting (F917) plus the F919 setting comprises the range of the Minimum threshold setting. GX9 ASD Quick Start Guide...
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Mode if using no feedback (if using feedback go to Step 22. on 61). Press ESC 20. While in the Local mode, press Run. 21. While running, adjust parameters F500 and F501 to stabilize operation if unstable. GX9 ASD Quick Start Guide...
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(if not using feedback go to Step 19. on pg. 60). 23. While in the Local mode, press Run. Press ESC 24. During operation, adjust parameters F500 and F501 to stabilize operation if unstable. GX9 ASD Quick Start Guide...
A Trip is a safety feature (the result of a Fault) that disables the GX9 ASD system and removes the 3- phase power from the motor in the event that a subsystem of the ASD is malfunctioning, or one or more of the variables listed below exceeds its normal range (in time and/or magnitude).
Note: Some User Notification conditions and Alarms may be annunciated via a discrete output terminal setting. See the GX9 ASD Installation & Operation Manual for a listing of the possible system conditions that may be associated with an output terminal.
Alarms Table 7 lists the alarm codes that may be displayed during operation of the GX9 ASD. Each alarm code listed is accompanied by a description and a possible cause. In the event that the source of the malfunction cannot be determined, contact your TIC Sales Representative for further information on the condition and for an appropriate course of action.
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• ASD is not correctly matched to the application. of the setting of F616 or F617 • F616 or F617 setting is too low. for a time longer than the setting • Obstructed load. of F618. * Reset ignored if active. GX9 ASD Quick Start Guide...
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• Feed water loss. duration longer than the setting • Output valve is closed. of F936. • System may be set to Trip or Alarm for this condition at F935. * Reset ignored if active. GX9 ASD Quick Start Guide...
Trips/Faults A Trip is a GX9 ASD response to a Fault (though Fault and Trip are sometimes used interchangeably). A Trip is a safety feature that disables the ASD system in the event that a subsystem of the ASD is malfunctioning or a parameter setting has been exceeded.
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• Improper Low-Current detection level settings at F609 – F612. Error Option (Device) Fault • Check installation, connections, and option device manual. ERR8 ERR9 Flash Memory Error • Flash memory malfunction. • Make a service call. GX9 ASD Quick Start Guide...
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• Cooling fan inoperative. Acceleration • Ventilation openings are obstructed. • Internal thermistor is disconnected. • Acceleration time is too short. • Improper V/f setting. • ASD or the motor is improperly matched to the application. GX9 ASD Quick Start Guide...
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• Deceleration time is too short. • Improper DBR setup information. • Defective IGBT7 (or IGBT7 ckt.). • 3-phase input voltage is above specification. Over-Heat • Cooling fan inoperative. • Ventilation openings are obstructed. • Internal thermistor is disconnected. GX9 ASD Quick Start Guide...
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• Momentary power failure longer than the time setting of F628. Control Power • This fault is caused by an under-voltage condition at the 5, 15, or the 24 VDC Under-Voltage supply. • 3-phase input voltage low. GX9 ASD Quick Start Guide...
Trip records are comprised of the full list of monitored parameters (28). Clearing a Trip Once the cause of the trip has been corrected, performing a Reset re-enables the GX9 ASD for normal operation. The record of a trip may also be cleared using either of the following methods: •...
The NEMA 3R and IP56 versions are designed for outdoor applications. Outdoor systems are painted white — indoor systems are painted ANSI 61 gray. The GX9 ASD has a 1.1 service factor and includes input fuses, an input circuit breaker (5 – 75 HP excluded), a locking cabinet, and grounding lugs as standard features.
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Table 10. Part Numbering Codes for the GX9 ASD. Voltage Rating ASD Rating Code Configuration Code Options Code Code AA = Circuit Breaker JB = Input/Output 6 = 525–690 VAC 060 = 5.0 HP AE = Circuit Breaker, Isolated Bypass Junction Box 080 = 7.5 HP...
Voltage/Current Specifications Note: The Short Circuit Current Rating for the all items is 85.0 kA if no circuit breaker is used. Table 11. Voltage/Current Specifications for the GX9 ASD. Output Output Output Model 3-P Input 3-P Output Rated Current Amps...
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TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road, Houston, TX 77041-5807 US (800) 231-1412 CAN (800) 872-2192 MEX 01 (800) 527-1204 FAX: (713) 466-8773 http://www.toshiba.com/ind/ Printed in the U.S.A.