Related Manuals for ABB AquaProbe 2
Summary of Contents for ABB AquaProbe 2
- Page 1 Installation Guide Insertion-Type Electromagnetic Probe IM/AP Issue 9 Flowmeter AquaProbe 2...
- Page 2 Cert. No. Q 05907 As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide. EN 29001 (ISO 9001) We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.
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Page 3: Table Of Contents
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 Contents Contents Introduction ............................3 System Schematic ........................3 Mechanical Installation ........................4 Location – Environmental Conditions ..................4 2.1.1 AquaProbe ........................4 2.1.2 Transmitter ........................5 Location – Flow Conditions ...................... 6 2.2.1 International Standard for Flow Measurement ..............6 2.2.2 Velocity Limitations ...................... -
Page 4: Aquaprobe
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 Contents Start Up And Operation ......................... 32 Fitting the Battery ........................32 Start-up ..........................32 Display Activation ........................33 Replacing the Battery ......................34 Appendix A Testing the Flow Profile for Symmetry ..................35 A.1.1 Partial Velocity Traverse .................... -
Page 5: Introduction
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 1 Introduction 1 Introduction The AquaProbe electromagnetic insertion flowmeter is designed for measurement of the velocity of water. The flowmeter, available in four standard lengths, can be installed in any pipeline of internal diameter from 200mm (8in) to 8000mm (360in), through a small tapping. -
Page 6: Mechanical Installation
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation 2 Mechanical Installation 2.1 Location – Environmental Conditions 2.1.1 AquaProbe (30ft) 60°C (140°F) Maximum. –20°C (-4°F) Minimum. IP68 (NEMA 6) A – Within Temperature Limits B – Within Environmental Rating C – Avoid Excessive Vibration Fig. -
Page 7: Transmitter
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation 2.1.2 Transmitter 1.5m (60in) AquaMaster AquaMaster AquaMaster 60°C (140°F) IP68 (NEMA 6) Maximum -20°C (-4°F) ENCLOSURE 6P Minimum B – Within Environmental Rating A – Within Temperature Limits C – Shade from Heat Fig. -
Page 8: Location - Flow Conditions
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation 2.2 Location – Flow Conditions The probe may be installed in one of two positions in the pipe; either on the centre line or at the mean axial velocity point (1/8 pipe diameter). It may also be traversed across the pipe to determine the velocity profile. -
Page 9: Velocity Limitations
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation Type of disturbance upstream from the Minimum upstream straight length* measuring cross-section For a measurement at the For a measurement on the point of mean axial velocity axis of the conduit 90°... - Page 10 Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation Pipe Size in inches 20.0 17.0 13.0 10.0 1000 2000 3000 4000 5000 6000 7000 8000 Mean Axial Velocity Method ( Diameter) Pipe Size in mm Fig. 2.5 Maximum Permissible Velocity for different Pipe Sizes Insertion Length in inches 20.0...
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Page 11: Location - Mechanical
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation 2.3 Location – Mechanical 2.3.1 AquaProbe Note. Pipeline recommended to be metal for electrical screening. 320mm (12.5in) 900, 1100, 1300, or 1600 mm (36, 44, 52, or 63in) 1in BSP 1.5in BSP 1in NPT A –... -
Page 12: Transmitter
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation 2.3.2 Transmitter Installation and wiring access 300mm min. 450mm 170mm preferred (6.7in) 146.0mm 125.0mm AquaMaster ø6.0mm 140mm 170mm (5.5in) (6.7in) ø12mm ø6.0mm Transmitter Mounting Plate Allowance for cable Allowance for cable... -
Page 13: Safety
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation 2.4 Safety Warning. The Aquaprobe is provided with a safety mechanism (see Fig. 2.9A ) which should be attached to its securing collar as shown in Fig. 2.9B. This prevents rapid outward movement by the probe if the nut 1 is released. -
Page 14: Installing The Aquaprobe
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation 2.5 Installing the AquaProbe Warning. When inserting or removing the AquaProbe suitable restraining equipment must be used to prevent the probe being forced out under pressure. Ensure that the valve is fully open. -
Page 15: Setting The Insertion Depth
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation 2.6 Setting the Insertion Depth 2.6.1 Centre Line Method for Pipe Diameters ≤1m (≤40in ) Warning. When inserting or removing the AquaProbe suitable restraining equipment must be used to prevent the probe being forced out under pressure. Ensure that the valve is fully open. -
Page 16: Centre Line Method For Pipe Diameters >1M ≤2M (>40In ≤80In)
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation 2.6.2 Centre Line Method for Pipe Diameters >1m ≤2m (>40in ≤80in) Warning. When inserting or removing the AquaProbe suitable restraining equipment must be used to prevent the probe being forced out under pressure. Ensure that the valve is fully open. -
Page 17: Mean Axial Velocity Method
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation 2.6.3 Mean Axial Velocity Method Warning. When inserting or removing the AquaProbe suitable restraining equipment must be used to prevent the probe being forced out under pressure. Ensure that the valve is fully open. -
Page 18: Aquaprobe Alignment
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 2 Mechanical Installation 2.7 AquaProbe Alignment Warning. When inserting or removing the AquaProbe suitable restraining equipment must be used to prevent the probe being forced out under pressure. Ensure that the valve is fully open. -
Page 19: Electrical Installation
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation 3 Electrical Installation 3.1 Connections 3.1.1 Sensor Terminal Box Connections (Remote Versions only) Caution. (Remote versions) Make connections only as shown. Remove foil screens Twist the three screen wires together and sleeve them. -
Page 20: Environmental Protection
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation 3.1.2 Environmental Protection Fig. 3.2 Potting the Terminal Box Warning. Potting materials are toxic – use suitable safety precautions. Read the manufacturers instructions carefully before preparing the potting material. The remote sensor terminal box connections must be potted immediately on completion to prevent the ingress of moisture. -
Page 21: Transmitter Connections
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation 3.1.3 Transmitter Connections Caution. To ensure cable glands seal, use cable of diameter 7 to 11mm (0.28 to 0.43 in) only. Ensure cable glands are tightened after wiring. Ensure that 'O' ring seals and mating surfaces are clean, to maintain environmental rating. - Page 22 Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation Caution. (Remote versions) Make connections only as shown. Remove foil screens Twist the three screen wires together and sleeve them. Twist cable pairs together Maintain Environmental Protection at all times. Conduit connections must provide cable entry sealing.
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Page 23: Input/Output Connections
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation 3.2 Input/Output Connections Caution. Refer to SPECIFICATION SHEET for Input/Output ratings. Inductive loads must be suppressed or clamped to limit voltage swings Capacitive loads must be inrush current limited. 3.2.1 Frequency Outputs... -
Page 24: Plc Interface
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation 3.2.2 PLC Interface AquaMaster Transmitter Common Input 1 Input 2 Input 3 Fig. 3.8 Frequency and Alarm Output Connections Note. Outputs 1, 2 & 3 are not polarity sensitive. The common connection for these outputs is designated 'COM'. -
Page 25: Mil Connector Input/Output Connections (Option)
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation 3.2.3 MIL Connector Input/Output Connections (Option) AquaMaster Transmitter Part No. MVBX 99147 Fig. 3.9 MIL Connector Connections Name Function Colour (Output cable) – Reserved – Reserved – Reserved O/P 1 Forward Pulses... -
Page 26: Local Computer Connection
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation 3.2.4 Local Computer Connection ABB Limited Part No.WEBC2000 ° Connected to 9-pin Serial Data socket on PDA or PC via 'Laplink' lead Fig. 3.10 Local Computer Connections IM/AP Issue 9... -
Page 27: Remote Computer Connection (Option)
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation 3.2.5 Remote Computer Connection (Option) Radio Modem (Radio Pad), AquaMaster Transmitter Computer or similar Modem Fig. 3.11 RS232 Connections AquaMaster Terminal RS232 9-PIN PC Connector 25-PIN PC Connector Table 3.2 RS232 Connections... -
Page 28: Power Supply Connection Options
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation 3.2.6 Power Supply Connection Options Warning. DISCONNECT THE SUPPLY FROM ANY CABLES BEING TERMINATED ON THE TRANSMITTER. Electrical installation and earthing (grounding) must be in accordance with relevant national and local standards. - Page 29 Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation Transmitter Label Transmitter End View Limited AquaMaster Transmitter METER CODE LOG CODE SERIAL ENCLOSURE 6P/IP68 Internal SUPPLY Made in UK D.C Supply >4mm 2 (<10 A.W.G.) Copper Wire External Fig. 3.13 Power Supply Connections (D.C. Version Transmitter)
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Page 30: Pressure Transducer (Optional)
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation 3.2.7 Pressure Transducer (Optional) Optional pressure transducer cables are available for a range of pressures and cable lengths. Caution. Ensure that only the pressure transducer supplied with the transmitter is used. -
Page 31: Environmental Protection (Option)
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 3 Electrical Installation 3.2.8 Environmental Protection (Option) Warning. Potting materials are toxic – use suitable safety precautions. Read the manufacturers instructions carefully before preparing the potting material. Fig. 3.15 Potting the Transmitter Caution. For increased protection against accidental water ingress, for example by poor gland tightening, pot the termination area. -
Page 32: Setting Up
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 4 Setting Up 4 Setting Up 4.1 Introduction The basic equation for volume measurement using AquaProbe is: Where: flow rate, insertion factor profile factor velocity area The pipe diameter, profile factor and insertion factor must be determined as detailed in see section 5.2, page 32 to 5.3, as applicable. -
Page 33: Mean Axial Velocity Method (1/8 Diameter)
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 4 Setting Up 4.3 Mean Axial Velocity Method (1/8 Diameter) 1. Determine the internal diameter D of the pipe, in millimetres, by the most accurate method available. 2. A profile factor F of 1 must be used. -
Page 34: Start Up And Operation
The lithium battery used in this device may present a risk of fire or chemical burn if mistreated. Do not recharge, disassemble, heat above 100°C or incinerate. Replace battery with ABB Limited Part No. WABC2001 only. Use of another battery may present a risk of fire or explosion. -
Page 35: Display Activation
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 5 Start Up And Operation Upper Display Date Forward Flow Total Reverse Flow Total Net Flow Total AquaMaster Pictorial Displays Warning annunciators Lower Display 88888.888. Left Battery Warning Time f t m / h M G D .8.8.8.80... -
Page 36: Replacing The Battery
3. Slide out the connector from behind the battery retaining clamp and pull the connector apart. 4. Remove the battery. 5. Fit a new battery (ABB Limited Part No. WABC2001) ensuring that the end of the battery with the connection wires is pushed up against the inside end of the top cover. -
Page 37: Testing The Flow Profile For Symmetry
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 Appendix A Appendix A A.1 Testing the Flow Profile for Symmetry If there is any doubt as to the symmetry of the flow profile (see section 2.2, page 6), a Partial Velocity Traverse should be carried out. This procedure involves comparing the value of velocity at two points at equal distances from the centre line. -
Page 38: Dual Entry Point Method
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 Appendix A A.1.3 Dual Entry Point Method Refer to Section 2.5 and fit a second mounting boss directly opposite the one already fitted. Note. Due to software configuration, all calculations are in metric units. Therefore if using an imperial pipe, the diameter MUST be converted into millimetres (1in = 25.4mm) i.e. -
Page 39: Appendix B Aquamaster Block Diagram
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 Appendix B Aquamaster Block Diagram Appendix B Aquamaster Block Diagram IM/AP Issue 9... -
Page 40: Notes
Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 Notes Notes IM/AP Issue 9... - Page 41 Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 Notes IM/AP Issue 9...
- Page 42 Insertion-Type Electromagnetic Probe Flowmeter AquaProbe 2 Notes IM/AP Issue 9...
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