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OWNER'S MANUAL
Read this manual carefully
before operating this vehicle.
RST90Y
8ET-28199-14
LIT-12628-02-72

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Summary of Contents for Yamaha RS Venture RST90Y

  • Page 1 OWNER’S MANUAL Read this manual carefully before operating this vehicle. RST90Y 8ET-28199-14 LIT-12628-02-72...
  • Page 2 ESU10041 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 All rights reserved. Any reprinting or unauthorized use It represents the high degree of craftsmanship without the written permission of and reliability that have made Yamaha a lead- Yamaha Motor Corporation, U.S.A. er in these fields. is expressly prohibited. This manual will give you an understanding of Printed in Japan.
  • Page 4 Important manual information ESU10151 Particularly important information is distin- guished in this manual by the following nota- tions. This is the safety alert symbol. It is used to alert you to potential personal injury haz- ards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5: Table Of Contents

    Contents Suspension ........21 Location of the important labels ..1 Pre-operation checks ..... 26 Safety information ......3 Pre-operation check list ....26 Description ........5 Operation ......... 28 Starting the engine ....... 28 Control functions ......7 Break-in ........29 Main switch ........
  • Page 6 Fittings and fasteners ....62 Battery .......... 62 Replacing a fuse ......63 Troubleshooting ......66 Storage ..........70 Specifications ......... 72 Consumer information....74 Identification number records ..74 YAMAHA MOTOR CORPORATION, U.S.A. SNOWMOBILE LIMITED WARRANTY....... 75 YAMAHA EXTENDED SERVICE (Y.E.S.)........78...
  • Page 7: Location Of The Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha deal- NOTICE...
  • Page 8 Location of the important labels NOTICE ATTENTION Severe engine damage Des dommages graves risquent de survenir par can result from oil loss if suite de fuites d’huile résultant d’un mauvais crankcase breather hoses branchement des tuyaux de reniflard du carter. are not installed correctly.
  • Page 9: Safety Information

    Be careful where you ride. There may be controls and their function. Consult a obstacles hidden beneath the snow. Stay Yamaha dealer about any control or func- on established trails to minimize your expo- tion you do not understand. sure to hazards. Ride slowly and cautiously Wear protective clothing.
  • Page 10 Genuine Yamaha Ac- cessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your snowmobile. Many companies with no con- nection to Yamaha manufacture parts and ac- cessories or offer other modifications for Yamaha vehicles.
  • Page 11: Description

    Description ESU10260 1. Storage compartment 12. Backrest 2. Tool kit 13. Rear carrier 3. Air filter 14. Tail/brake lights 4. Battery 15. Slide rail suspension 5. Coolant reservoir 16. Drive track 6. Fuse box 17. V-belt holder 7. Throttle stop screw 8.
  • Page 12 Description 1. Brake lever 15. High beam indicator light 2. Parking brake lever 16. Warning light 3. Grip warmer adjustment switch 17. Self-diagnosis warning indicator 4. Headlight beam switch 18. Coolant temperature warning indicator 5. Engine stop switch 19. Fuel level warning indicator 6.
  • Page 13: Control Functions

    Control functions ESU10282 Main switch The main switch controls the ignition and lighting systems. The various positions are described below. 1. Starter (choke) lever Refer to the “Starting the engine” section on page 28 for proper operation. 1. Off 2. On 3.
  • Page 14: Engine Overheating Prevention System

    Control functions fail to return to the idle position when the throt- tle lever is released. (See page 72 for the clutch engagement speed.) Idling / Running Trouble starting Throttle switch Throttle position Closed Open Open sensor T.O.R.S. 1. Throttle lever Engine will oper- ESU10321...
  • Page 15: Speedometer Unit

    Control functions Trouble a tachometer (which shows engine speed) an odometer (which shows the total dis- tance traveled) a tripmeter (which shows the distance trav- eled since it was last set to zero) warning indicators (which show self-diag- nosis, coolant temperature, fuel level, and oil level warnings) indicator lights (which show high beam and low coolant temperature conditions)
  • Page 16: High Beam Indicator Light

    Control functions Odometer and tripmeter modes Pushing the select/reset button switches the display between the odometer mode “ODO” and the tripmeter mode “TRIP”. To reset the tripmeter, push the select/reset button for at least one second while the trip- meter is displayed. To switch the speedometer, odometer, and tripmeter displays between kilometers and 1.
  • Page 17 Control functions Grip/thumb warmer level indicator When the grip warmer adjustment switch is pressed, the grip warmer indicator comes on and the display switches to the grip warmer level. When the thumb warmer adjustment switch is pressed, the thumb warmer indicator comes on and the display switches to the thumb warmer level.
  • Page 18: Fuel Level Warning Indicator

    If the oil level warning indicator and the warn- If this occurs, have a Yamaha dealer inspect ing light do not go off, check the engine oil lev- el in the oil tank (see page 44 for engine oil the snowmobile as soon as possible.
  • Page 19: Coolant Temperature Warning Indicator

    Note the error code, ESU10661 and then have a Yamaha dealer inspect the Headlight beam switch snowmobile as soon as possible. NOTICE: “LIGHTS” Do not continue to operate the engine...
  • Page 20: Grip/Thumb Warmer Adjustment Switch

    Control functions To raise the temperature, press the respec- tive switch to “HI”. To lower the temperature, press the switch to “LO”. (See page 10 for more information.) ESU10691 Auxiliary DC jack The auxiliary DC jack is located in the front panel and can be used for accessories.
  • Page 21: Brake Lever

    Control functions Do not use an automotive cigarette light- er or other accessory with a plug that gets hot because the jack can be dam- aged. Maximum rated capacity: DC 12 V, 2.5 A (30 W) ESU10550 Brake lever The snowmobile is stopped by braking the en- 1.
  • Page 22: Shroud Latches

    Control functions 1. Shroud latch 1. Pull out. 2. Slide to “FWD” (forward). 2. Shroud 3. Release. ECS00140 NOTICE Make sure that all cables and wires are in place when closing the shroud. ESU10751 Drive guard EWS00401 WARNING Coming in contact with the rotating V- belt or clutch parts can cause severe in- 1.
  • Page 23: V-Belt Holders

    Control functions 1. Drive guard 1. Passenger grip warmer switch 2. Off ESU10760 V-belt holders 3. “HI” (high) 4. “LO” (low) Keep a spare V-belt for emergency use by placing it into the V-belt holders provided. ESU10700 Footrests The footrests can be installed in two locations to suit passenger preference.
  • Page 24: Storage Areas

    Control functions To adjust the backrest angle, turn the back- The rear storage area can be used only when rest adjusting knob until the backrest reaches the passenger seat is removed. the desired position. 1. Rear storage area 1. Backrest adjusting knob 2.
  • Page 25 Control functions Slide the rear carrier backward until it stops. Pull the carrier lock lever up to lock the rear carrier in place. Then, place the lever under the rear carrier and secure it with the holder. NOTICE: When using the rear storage area, do not load any car- go that is too large for it.
  • Page 26: Fuel

    Control functions Before refueling, turn off the engine and be sure that nobody is on the snowmo- bile. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dry- ers.
  • Page 27: Suspension

    WARNING If you are not familiar with suspension adjust- Gasoline is poisonous and can cause inju- ments, have a Yamaha dealer make these ry or death. Handle gasoline with care. adjustments. Never siphon gasoline by mouth. If you ESU10893...
  • Page 28 Control functions Loosen the locknut. Center shock absorber To increase the spring preload and there- by harden the suspension, turn the ad- justing nut in direction (a). To decrease the spring preload and thereby soften the suspension, turn the adjusting nut in di- rection (b).
  • Page 29 Control functions ESU13092 Tightening torque: Adjusting the 2-up adjusting blocks Locknut: EWS00760 42 Nm (4.2 m·kgf, 30 ft·lbf) WARNING Make sure that the 2-up adjusting blocks Rear torsion springs are installed in the same position on both EWS00750 sides of the snowmobile, otherwise poor WARNING handling and loss of stability may result.
  • Page 30 Control functions 1. 2-up position (rider and passenger) 2. Solo rider position 3. Special tool 4. Lock pin Pull the lock pin and turn the special tools to change the block position. Release the lock pin. Remove the special tools from the 2-up adjusting block.
  • Page 31 Control functions 1. Red paint area 2. Adjustable range 3. Standard position Tighten the locknut while holding the ad- justing nut in place. Locknut tightening torque: 25 Nm (2.5 m·kgf, 18 ft·lbf)
  • Page 32: Pre-Operation Checks

    • Make sure that drive guard is tightened securely. Drive guard • Check the drive guard mounts for damage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hy- draulic system. • Check brake pads for wear. Brake •...
  • Page 33 • Correct if necessary. • Make sure that operation is smooth and spring Throttle lever back to its home position when released. • Check the T.O.R.S. for proper operation. Throttle override system • If system is defective, have Yamaha dealer check (T.O.R.S.) vehicle.
  • Page 34: Operation

    Starting the engine Read the Owner’s Manual carefully to be- come familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWS00201 WARNING Failure to familiarize yourself with the con- trols can lead to loss of control, which 1.
  • Page 35: Break-In

    Before you ride, always perform the pre-oper- ing the engine break-in period, immedi- ation checks listed on page 26. The short time ately have a Yamaha dealer check the spent checking the condition of the snowmo- snowmobile. bile will be rewarded with added safety and a ESU11333 more reliable snowmobile.
  • Page 36 Operation maximum performance until you are totally fa- As you approach a curve, slow down and be- miliar with the snowmobile’s handling and gin to turn the handlebar in the desired direc- performance characteristics. tion. As you do so, put your weight on the The beginning operator should select a large running board to the inside of the turn and flat area to become familiar with the snowmo-...
  • Page 37 Operation risk of an accident. Do not try steeper or Riding downhill more difficult inclines until you have de- EWS00240 WARNING veloped your skill on gentle slopes. Use extra caution when applying the brake You should practice first on gentle slopes. Try during a descent.
  • Page 38 Operation the seat and the foot of your uphill leg on the Hard-packed snow running board. This position will make it easi- It can be more difficult to negotiate on hard- er for you to shift your body weight as needed. packed snow as both the skis and drive track do not have as much traction as when the snowmobile is operated on fresh snow.
  • Page 39: Maximizing Drive Track Life

    Maximizing drive track life manufacturer for installation and stud pattern Recommendations recommendations. Track tension Yamaha does not recommend track stud- During initial break-in, the new drive track will ding. tend to stretch quickly as the track settles. Be ESU11392 Driving...
  • Page 40: Stopping The Engine

    Operation Reduce speed and avoid sharp turning when operating the snowmobile in re- verse. To select the desired operating position, pull the shift lever out, slide it to “FWD” or to “REV” until it stops, and then release it. NOTICE: Do not shift from “FWD” to “REV”...
  • Page 41: Transporting

    Operation help protect against corrosion. Be sure to clean the snowmobile when you get to your destination to remove any corrosive salts. ESU11420 Transporting When transporting your snowmobile on a trail- er or in a truck, observe the following recom- mendations to help protect it from damage: Make sure that the fuel level in the fuel tank is lower than the bottom of the carburetors.
  • Page 42: Periodic Maintenance And Adjustment

    Yamaha dealers are trained and equipped to perform these particular services. ESU11461 Periodic maintenance chart for the emission control system Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. INITIAL...
  • Page 43 Periodic maintenance and adjustment INITIAL EVERY Seasonally 1 month ITEM REMARKS PAGE or 800 km 4000 km (500 mi) (2500 mi) (40 hr) (200 hr) • Check breather hose for cracks Crankcase breather or damage. — system • Replace if necessary. •...
  • Page 44: General Maintenance And Lubrication Chart

    Periodic maintenance and adjustment ESU11561 General maintenance and lubrication chart INITIAL EVERY Seasonally 1 month ITEM REMARKS PAGE or 800 km 4000 km (500 mi) (2500 mi) (40 hr) (200 hr) • Change (warm engine before Engine oil draining) Every Engine oil filter car- •...
  • Page 45 Periodic maintenance and adjustment INITIAL EVERY Seasonally 1 month ITEM REMARKS PAGE or 800 km 4000 km (500 mi) (2500 mi) (40 hr) (200 hr) • Check toe-out. * Steering system • Adjust if necessary. • Check bearing assemblies for looseness.
  • Page 46: Tool Kit

    The owner’s tool kit has the tools which are tempt to diagnose such problems yourself. sufficient for most periodic maintenance and Instead, take the snowmobile to a Yamaha minor repairs. A torque wrench is also neces- dealer for inspection and possible repairs.
  • Page 47: Adjusting The Engine Idling Speed

    Periodic maintenance and adjustment 1. Throttle stop screw 1. Spark plug gap 2. Spark plug reach Standard engine idling speed: 1300–1500 r/min Before installing any spark plug, measure the electrode gap with a wire thickness gauge ESU11821 and adjust to specification. Adjusting the throttle cable free play Spark plug gap:...
  • Page 48: Checking The Throttle Override System (T.o.r.s.)

    28. by turning the main switch to the off Hold the pivot point of the throttle lever position and consult a Yamaha dealer. away from the throttle switch by putting Operating the snowmobile with a mal- your thumb (above) and forefinger (be- functioning T.O.R.S.
  • Page 49: Carburetors

    Common problems are hard starting, bogging, and plug fouling. Proper carburetion adjustments will correct the air/fuel ratio. Be sure to have a Yamaha dealer make these adjustments. Remember: Less air at higher altitude means there is less horsepower available, even with proper car- buretion.
  • Page 50: Valve Clearance

    Periodic maintenance and adjustment sult a Yamaha dealer. The dealer can tell you To check the engine oil level if there are any changes necessary for the al- Place the snowmobile on a level surface titude where you plan to ride. NOTICE: The and apply the parking brake.
  • Page 51 Periodic maintenance and adjustment Remove the oil filler cap, wipe the dipstick Insert the dipstick into the oil filler hole, clean, insert it back into the oil filler hole and then tighten the oil filler cap. (without screwing it in), and then remove Connect the oil level gauge coupler.
  • Page 52 10. Remove the oil filter cartridge with an oil filter wrench. 1. Cylinder head cap 1. Oil filter cartridge An oil filter wrench is available at a Yamaha 1. Engine oil drain bolt (oil tank) dealer. Place an oil pan under the engine to col- 11.
  • Page 53: Cooling System

    (See above for the checking pro- ning, immediately turn the engine off cedure.) NOTICE: When adding the en- and have a Yamaha dealer check the gine oil, be careful not to fill above the snowmobile. Continuing to operate “H” level mark on the dipstick. Use the engine under such conditions only the recommended oil.
  • Page 54 Start the engine and add coolant until the seen in the cooling system, or if there is a coolant level does not go down, and then cooling system leak. Consult a Yamaha deal- stop the engine. Fill the coolant reservoir with coolant until...
  • Page 55: V-Belt

    Periodic maintenance and adjustment Install the coolant reservoir cap. Check for any coolant leakage. If you find any leaks, consult a Yamaha deal- ESU12052 V-belt EWS00401 WARNING Coming in contact with the rotating V- 1. V-belt wear limit belt or clutch parts can cause severe in- New V-belt width: jury or death.
  • Page 56 1.5 mm (0.06 in) below the edge of Temporarily install the new V-belt on the the secondary sheave assembly. secondary sheave assembly only, and Have a Yamaha dealer make this adjust- then measure the V-belt position. Do not ment. force the V-belt between the sheaves; the secondary sliding and fixed sheaves must touch each other.
  • Page 57 Periodic maintenance and adjustment 1. Edge of the secondary sheave assembly 2. V-belt position 1. V-belt position adjusting bolt 2. Spacer Standard V-belt position: From 1.5 mm (0.06 in) above the edge V-belt position Adjustment of the secondary sheave assembly to More than 1.5 mm 0.5 mm (0.02 in) below the edge (0.06 in) above the...
  • Page 58: Drive Chain Housing

    Periodic maintenance and adjustment Rotate the secondary sliding sheave clockwise and push it so that it separates from the secondary fixed sheave. 1. Dipstick Remove the dipstick and check that the oil is between the maximum and mini- 1. Secondary sliding sheave mum level marks.
  • Page 59: Brake And Parking Brake

    Do not operate the snowmobile if you find any problems in the brake system. You could lose braking ability, which could lead to an accident. Ask a Yamaha dealer to inspect and repair the brake system. ECS00060...
  • Page 60 Check the parking brake pads for wear by measuring the thickness of the pads. If the parking brake pads reach the wear limit, ask a Yamaha dealer to replace them. 1. Parking brake pad locknut 2. Parking brake pad adjusting bolt 3.
  • Page 61: Skis And Ski Runners

    WARNING NOTICE Make sure that the brake fluid and the fol- Avoid scratching the skis when loading lowing parts are replaced by a Yamaha and unloading the snowmobile, when dealer. riding in areas with little or no snow, or on sharp edges such as concrete, curbs, etc.
  • Page 62: Steering System

    Periodic maintenance and adjustment To align the skis If excessive free play is felt, consult a Yamaha Turn the handlebar so the skis face dealer. straight ahead. Check the following for ski alignment: To adjust the handlebar height Skis are facing forward.
  • Page 63: Drive Track And Slide Runners

    Periodic maintenance and adjustment 1. Forward 2. Small gap Handlebar bolt tightening torque: 23 Nm (2.3 m·kgf, 17 ft·lbf) Install the handlebar cover. ESU12173 Drive track and slide runners Drive track EWS00480 WARNING A broken track, track fittings or debris thrown by the drive track could be danger- ous to an operator or bystanders.
  • Page 64 Periodic maintenance and adjustment ure could result in loss of braking ability and snowmobile control, which could cause an accident. Checking the drive track EWS00490 WARNING Do not operate the snowmobile if you find damage to the drive track, or if it has been maladjusted.
  • Page 65 Periodic maintenance and adjustment 1. Rear axle nut 1. Left adjusting nut 2. Right adjusting nut Start the engine and rotate the drive track Shifted to right one or two turns. Stop the engine. Check the drive track alignment with the slide runners.
  • Page 66: Lubrication

    Periodic maintenance and adjustment Adjust the drive track deflection to speci- ECS00350 NOTICE fication. NOTICE: The right and left ad- Ride on fresh snow frequently. Operating justing nuts should be turned an equal on ice or hard-packed snow will rapidly amount.
  • Page 67: Replacing A Headlight Bulb

    Periodic maintenance and adjustment 1. Throttle cable end 1. Headlight coupler 2. Bulb holder cover Unhook the bulb holder by pushing it in, then upward. 1. Lubrication point 1. Bulb holder Remove the bulb. Install the new bulb, and then hook the bulb holder onto the headlight unit.
  • Page 68: Adjusting The Headlight Beam

    Periodic maintenance and adjustment 1. Do not touch the glass part of the bulb. 1. Phillips screwdriver To lower the headlight beam, turn the Bulb type: Phillips screwdriver in direction (a). To Halogen bulb raise the headlight beam, turn the Phillips Install the bulb holder cover, and then screwdriver in direction (b).
  • Page 69: Replacing A Fuse

    KEEP OUT OF THE REACH OF CHILDREN. ECS00631 NOTICE Charge or have a Yamaha dealer charge the Be sure to turn the main switch to the off battery as soon as possible if it seems to have position and disconnect the negative bat- discharged.
  • Page 70 Periodic maintenance and adjustment Lift up the air filter case, slide the crank- case breather hose clamp (air filter case side) down, disconnect the crankcase breather hose from the air filter case, and then remove the air filter case. 1. Joint clamp screw Slide the oil tank breather hose clamp away from the air filter case, and then dis- connect the oil tank breather hose.
  • Page 71 12. Install the right side cover and close the shroud. If the fuse immediately blows again, ask a Yamaha dealer to inspect the snowmobile. 1. “HEAD” (headlight) fuse 2. “SIG” (signal) fuse 3. “DC TERM” (auxiliary DC jack) fuse 4.
  • Page 72: Troubleshooting

    • Worn or damaged piston and cylin- Poor spark or no spark der: • Spark plugs are dirty with carbon or Ask a Yamaha dealer to inspect. are wet: Discharged battery Remove carbon or wipe the spark If the battery is discharged, the engine can be plugs dry.
  • Page 73 Troubleshooting Be sure to pull the lead covers back over the terminals completely. If the termi- nals are exposed, they could come into contact with the frame or a metal part of the snowmobile and this can cause elec- trical system damage or A FIRE HAZ- ARD.
  • Page 74 Engine stop switch is pushed in: Pull it out. Faulty wire connections: Check connec- tions or ask a Yamaha dealer to inspect. Discharged battery: Charge battery or see “Discharged battery” above. Seized engine: Seizure is caused by poor lubrication, inadequate fuel, or an air leak.
  • Page 75 Air in cooling system: Bleed the cooling sys- Worn or damaged V-belt with flat spots: Re- tem or ask a Yamaha dealer to inspect. place. Leaking coolant: Ask a Yamaha dealer to Worn or damaged idler wheels or shafts: inspect.
  • Page 76: Storage

    (gasohol) is used, completely etc. Use only a soft, clean cloth or drain the fuel system. Consult a Yamaha sponge with mild detergent and water to dealer if further information is needed. clean plastic.
  • Page 77 Apply a coat of wax to painted surfaces. Apply that you have your snowmobile checked and suitable protectants to the exterior of the en- tuned by a Yamaha dealer. The dealer has gine, drive track, and to other metal, plastic, the experience and training to help you get and rubber parts.
  • Page 78: Specifications

    Specifications ESU12466 Width: 381 mm (15.0 in) Deflection: Dimensions: 30.0–35.0 mm (1.18–1.38 in) Overall length: Length on ground: 3135 mm (123.4 in) 985 mm (38.8 in) Overall width: Rear suspension: 1225 mm (48.2 in) Type: Overall height: Slide rail suspension 1330 mm (52.4 in) Track sprocket wheel: Dry weight:...
  • Page 79 Specifications Without oil filter cartridge replacement: 2.8 L (2.96 US qt, 2.46 Imp.qt) Total amount: 3.7 L (3.91 US qt, 3.26 Imp.qt) Brake: Type: Hydraulic disc type (ventilated disc) Operation: Handle lever, left-hand operated Throttle: Operation: Handle lever, right-hand operated Electrical system: Ignition system: T.C.I.
  • Page 80: Consumer Information

    Record the frame serial number, engine serial number (Primary ID), and key identification number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer. Also, record and keep the ID numbers in a separate place in case the snowmobile is sto- len.
  • Page 81: Yamaha Motor Corporation, U.s.a. Snowmobile Limited Warranty

    WARRANTY PERIOD: WARRANTY TRANSFER: To transfer any remain- 1. All Yamaha snowmobiles shall be warranted for a ing warranty from the original purchaser to any subse- term of one (1) year from the date of purchase, plus quent purchaser, it is imperative that the machine be a special early-season extension (if applicable).
  • Page 82 Post Office Box 6555 specified in the Owner’s Manual? Cypress, California 90630 A. No. The warranty on a new Yamaha cannot be “voided” or “canceled.” However, if a particular failure is caused by operation or maintenance other than as shown in the Owner’s Manual, that failure may not be...
  • Page 83 If the dealer is not able to do so, he is expected to contact Yamaha Motor If you should move after you have purchased your new Corporation, U.S.A., for clarification or assistance.
  • Page 84: Yamaha Extended Service (Y.e.s.)

    Consumer information ESU12510 YAMAHA EXTENDED SERVICE (Y.E.S.)
  • Page 85 Index High-altitude settings........ 43 2-up adjusting blocks, adjusting ....23 Identification numbers ......74 Air filter, checking........42 Auxiliary DC jack ........14 Location of the important labels ....1 Low coolant temperature indicator light ... 10 Backrest ........... 17 Lubrication..........
  • Page 86 Index Tool kit............40 Transporting ..........35 Troubleshooting ........66 Valve clearance........44 V-belt............49 V-belt holders ........... 17...
  • Page 88 YAMAHA MOTOR CO., LTD. PRINTED IN JAPAN 2008.04 - 0.3×1 CR PRINTED ON RECYCLED PAPER...

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