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Philips HTS3540/05 Service Manual

Philips HTS3540/05 Service Manual

Home theater dvd player

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Home Theater DVD Player
Service Manual
. Location of PCB BdsÿVersion Variation and Repair Scenario Matrix..........1-2
. Technical Specifications.........................................................1- 3
. Safety Instruction, Warning & Notes........................................1- 4
. DFU Instruction..............................................................................2-1
. Mechanical and Dismantling Instructions....................................3-1
. Software Upgrades and Region Code Change.............................
. Trouble Shooting Chart......................................................
. Wiring Diagram..................................................................6-1
. Electrical Diagrams and Print-layouts......................................7-1
. Set Mechanical Exploded view & Part list................................8-1
. Revision List..................................................................................9-1
©Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by RY -
1039
BU AVM
Version 1.1

TABLE OF CONTENTS

Printed in The Netherlands
Page
.
Subject to modification
PHILIPS
HTS3540/05/12/51/93/98
4-1
.
5-1
CLASS 1
LASER PRODUCT
GB
3139 785
35471

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Summary of Contents for Philips HTS3540/05

  • Page 1: Table Of Contents

    . Electrical Diagrams and Print-layouts..….…………………..….…7-1 . Set Mechanical Exploded view & Part list.…………………..….….8-1 . Revision List..................9-1 ©Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands CLASS 1 All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or...
  • Page 2 LOCATION OF PCB BOARDS: AM BOARD MAIN BOARD POWER BOARD LOADER FRONT CONTROL BOARD Version Variation: Type/Versions HTS3540 Features Output Power-1000W Voltage(220~240v) Voltage(110~240v) Voltage(220~230v) Repair Scenario Matrix: Type/Versions HTS3540 Board in used Main Board Front Control Board Amplifier Board Power Board *Bd:Board Level Replacement *C:Component Level Repair...
  • Page 3 HTS3540/12 Video • Signal system: PAL / NTSC Product specifications • HDMI output: 480i/576i, 480p/576p, 720p, 1080i, 1080p Audio • Sampling frequency: Note • MP3: 32 kHz, 44.1 kHz, 48 kHz • Specifi cation and design are subject to change •...
  • Page 4 • Weight: • Center: 0.77 kg • Front/Rear: 3.25 kg/each • Cable length: • Center: 3 m • Front: 4 m • Rear: 10 m Laser specifi cation • Type: Semiconductor laser GaAIAs (CD) • Wave length: 645 - 665 nm (DVD), 770 - 800 nm (CD) •...
  • Page 5 HTS3540/51 • Страна Европа, Великобритания Азиатско-тихоокеанский регион, Тайвань, Корея Латинская Америка Австралия, Новая Зеландия Россия, Индия Китай DVD ( ), DVD+R/+RW, DVD-R/-RW, DVD+R DL, CD-R/CD-RW, CD ( ), CD )/SVCD, CD ( ), MP3-CD, WMA-CD, USB- • : .mp3, .wma •...
  • Page 6 • : 1000 • ) (30 % THD) • : 165 • : 20 / ±3 (6,5”) • : > 65 (CCIR)/ • : 40 -150 • ( x x ): 120 x 307 x 369 ( • • : 3,84 •...
  • Page 7 HTS3540/93/98 Product specifications Note • Specifi cation and design are subject to change without notice. Region code The type plate on the back or bottom of the home theater shows which regions it supports Country Europe, United Kingdom Asia Pacific, Taiwan, Korea Latin America Australia, New Zealand Russia, India...
  • Page 8 Video Speakers • Signal system: PAL / NTSC • System: full range satellite • HDMI output: 480i/576i, 480p/576p, 720p, • Speaker impedance: 4 ohm (center), 8 ohm 1080i, 1080p (Front/Rear) Audio • Speaker drivers: 3” full range • Sampling frequency: •...
  • Page 9: Safety Instruction, Warning & Notes

    Safety instruction, Warning & Notes Safety instruction 1. General safety 2.Laser safety Safety regulations require that during a repair: This unit employs a laser. Only qualified service personnel . Connect the unit to the mains via an isolation transformer. may remove the cover, or attempt to service this device .
  • Page 10 1-10 Warning 1.General 2. Laser . The use of optical instruments with this product, will . All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD). Careless handing during increase eye hazard. repair can reduce life drastically. Make sure that, during .
  • Page 11 1-11 Solder Joint...
  • Page 12 - lead free BGA-ICs will be delivered in so-called respected by the workshop during a repair: ‘dry-packaging’ (sealed pack including a silica gel Use only lead-free solder alloy Philips SAC305 with pack) to protect the IC against moisture. After order code 0622 149 00106. If lead-free solder-paste is...
  • Page 13 HTS3540/05/12/51/93/98 The following excerpt of the Quick Start Guide serves as an introduction to the set. The complete direction for use can be downloaded in different languages from Philips Customer Contact & Support site :www.p4c.philips.com User Manual Audio/Video FM Antenna...
  • Page 14 Stand Screw FRONT FRONT FRONT FRONT LEFT LEFT RIGHT RIGHT REAR REAR RIGHT RIGHT REAR REAR LEFT LEFT SUBWOOFER SUBWOOFER FRONT FRONT CENTER CENTER...
  • Page 15 FRONT FRONT FRONT REAR REAR SUBWOOFER RIGHT LEFT CENTER RIGHT LEFT Antenna...
  • Page 16 Audio/ Video Cable...
  • Page 17 Settings General Setup Disc Lock Display Dim OSD Language Screen Saver Sleep Timer DivX(R) VOD Code HOME THEATER General Setup Disc Lock English Display Dim Dansk Deutsch OSD Language Español Screen Saver Sleep Timer Français DivX(R) VOD Code Italiano Nederlands HOME THEATER Norsk...
  • Page 19 User Manual www.philips.com/support Specifi cations are subject to change without notice Trademarks are the property of Koninklijke Philips Electronics N.V. or their respective owners 2010 © Koninklijke Philips Electronics N.V. All rights reserved. sgsn_1022/05,12_v1...
  • Page 20 HTS3540/12 Remote control Your home theater Congratulations on your purchase, and welcome to Philips! To fully benefi t from the support that Philips offers, register your home theater at www. philips.com/welcome. Main unit Disc compartment ( Open/Close ) Opens or closes the disc compartment.
  • Page 21 ( Navigation buttons ) • Navigate menus. Confi rms an entry or selection. • In video mode, press left or right to Source buttons fast backward or fast forward. • AUDIO SOURCE: Selects an audio input source. • In radio mode, press left or right to search a radio station;...
  • Page 22 2-10 HTS3540/51/93/98 Your home theater Congratulations on your purchase, and welcome to Philips! To fully benefi t from the support that Philips offers, register your home theater at www.philips.com/welcome. Main unit Disc compartment ( Open/Close ) Opens or closes the disc compartment.
  • Page 23 2-11 Remote control ( Navigation buttons ) • Navigate menus. • In video mode, press left or right to fast backward or fast forward. • In radio mode, press left or right to search a radio station; press up or down to fi...
  • Page 24: Mechanical And Dismantling Instructions

    Mechanical and Dismantling Instruction Dismantling Instruction Detailed information please refer to the model set. The following guidelines show how to dismantle the player. Step1: Remove 6 screws around the Top Cover,and then remove the top cover.(Figure 1) *Sample model is HTS3540/12 Figure 1 Step2: If it is necessary to dismantle Loader or Front Panel, the Front door should be removed first.
  • Page 25 Mechanical and Dismantling Instruction Dismantling Instruction Detailed information please refer to the model set. Step3: If the tray can’t open in normal way, you can make it through the instruction as below (Figure 3). Note: Make sure to operate gently otherwise the guider would be damaged. Figure 3 Step4: Dismantling Front Panel, disconnect the connectors (XP16, XP20, XP9), need release 4 snaps of Front Panel &...
  • Page 26 Mechanical and Dismantling Instruction Dismantling Instruction Detailed information please refer to the model set. Step5: Dismantling Loader, disconnect the 3 connectors (XP12, XP13, XP14) aiming in the below figure, and remove 1 screws that connects the loader and the bottom cabinet. (Figure 5) Dismantling the Turn Knob assembly, invert the Assy Front Panel and remove 6 screws on Front Control Board, take it apart.
  • Page 27: Software Upgrades And Region Code Change

    Softeware upgrade and region code change Preparation to upgrade software B. Read out the software versions to confirm upgrading 1) Power on the set and open the tray, then press "5""5" on remote control to check the SW File Name. Power on the set and press "Setup"...
  • Page 28: Trouble Shooting Chart

    Trouble shooting Chart No display on VFD, and buttons do not work No display on VFD, and buttons do not work Check every supply Refer to Power supply board part voltage on main board is normal Check-24V,+3.3V,+12V Fix the connection XS601 on front voltage on the power and board and XP9 on main board front board...
  • Page 29 Trouble shooting Chart Remote control does not work Remote control does not work Check whether the remote Replace the battery for remote controller’s battery controller exhausted or not. Check the IR601 power supply is OK, IR1’3 is about Check the +3.3V net on front board 3.3V Replace IR601...
  • Page 30 Trouble shooting Chart No audio output No audio output Check the Check whether the +42V connector XP1 pin power is right at the 7 on main board is XP703 on am board 3.3V Refer to Power Check 22pin supply board part connection and XS702 is fixing OK bettew the main board and am board...
  • Page 31 Trouble shooting Chart No video output No video output Check Q23,L9,R368 is on in Add Q23,L9, R368 main board Check the video signal is right from U11’187pin Replace the main board...
  • Page 32 Trouble shooting Chart Can’t read disc or can’t open the disk door Can’t read disc or can’t open the disk door Check whether the DVD Check the connection 6pin cable loader running is normal from the main board Check 24pin 5pin cable from main board Fix the connection the 24pin and...
  • Page 33 Trouble shooting Chart Tuner FM does not work Tuner FM does not work Check every supply Refer to Power supply board part voltage on main board is normal Check Tuner module Check main board tuner voltage supply pin5 supply voltage is circuit.
  • Page 34 Trouble shooting Chart AUX does not work does work Check every supply voltage Refer to Power supply board part on main board is normal Check the main board U18 Check main board AK5367 PIN4,PIN5 C225,C230,R415,R420, signal input Check the main board U18 1:check AK5367 PIN30,VDD+5V POWER SUPPLY CIRCUIT...
  • Page 35 HTS3540 Wiring Diagram DGND MAIN BD /HP_SELO /BKND_ERR Shutdown signal FAN control AMP-DET DGND /POWER/RESET MUTE /PDN DGND SCL-A SDA-A DGND LOUT MCLK DGND ROUT Audio IN SCLK 8ohm 4ohm 4ohm 4ohm 4ohm 4ohm LRCLK SCLK HDMI DGND SDIO SCART DIGITAL SDIN1 SUB-...
  • Page 36 Front Control Board Circuit Diagram +12V +3.3V R626 R626 Q606 Q606 R622 R622 3DG3904M 3DG3904M Q607 Q607 R628 R628 R625 R625 3DG3904M 3DG3904M C758 C758 0.1uF 0.1uF R627 R627 R629 R629 R631 R631 3.3uF/50V CE604 3.3uF/50V CE604 R619 R619 R623 R623 Q608 Q608...
  • Page 37 Amplifier Board Circuit Diagram:STA309A Q702 Q702 D705 D705 D704 D704 LL4148 LL4148 MMBT8550C MMBT8550C R740 R740 VD3.3V LL4148 LL4148 R739 R739 C715 C715 C716 C716 EAPO 0.1uF/16V 0.1uF/16V 0.1uF/16V 0.1uF/16V CE723 CE723 VD3.3V 47uF/16V 47uF/16V R710 R710 Q701 Q701 C714 C714 MMBT8050C MMBT8050C...
  • Page 38 Amplifier Board Circuit Diagram:STA516B_1 U703 U703 VCC-Sign SUB-GND L712 L712 22uH 22uH VCC-Sign OUT2B C1036 C1036 C1006 C1006 0.1uF 0.1uF 0.1uF 0.1uF OUT2B C1039 C1039 D716 D716 R775 R775 D719 D719 0.1uF 0.1uF VCC2B LL4148 LL4148 LL4148 LL4148 R722 R722 CH5B IN2B GND2B...
  • Page 39 U701 U701 Amplifier Board Circuit Diagram:STA516B_2 VCC-Sign SUB-GND 22uH 22uH L701 L701 TP26 TP26 SUB- VCC-Sign OUT2B C734 C734 C735 C735 TP27 TP27 SUB+ 0.1uF 0.1uF 0.1uF 0.1uF TP28 TP28 OUT2B C739 C739 TP29 TP29 D712 D712 R718 R718 D713 D713 0.1uF 0.1uF...
  • Page 40 Power Supply Board Circuit Diagram: C505 C505 T502 T502 C508 C508 C510 C510 EER40 EER40 470P/1KV 470P/1KV L504 L504 60uH 60uH 40*15*10mm 40*15*10mm 155P/250VAC 155P/250VAC CE510 CE510 CE517 CE517 D508 D508 CE509 CE509 820uF/50V 820uF/50V 820uF/50V 820uF/50V R531 R531 C513 C513 SD20D200P SD20D200P...
  • Page 41 Main Board Circuit Diagram:Power Supply +12VIN 3CG3906M 3CG3906M 4.7K 4.7K DV33 RFV33 RFV33 +3.3V_STB FB500/0.2A FB500/0.2A C239 C239 C144 C144 5V_STB CE37 CE37 47uF/16V 47uF/16V 1000pF 1000pF 0.1uF/25V 0.1uF/25V MCU_POWER 4.7K 4.7K POWER_control 3DG3904M 3DG3904M 4.7K 4.7K TU_EN DV33 89S_3V3 4.7K 4.7K PCON:...
  • Page 42 C148 C148 JITFO JITFN CE13 as closer Crystal 1000pF 1000pF RFV33 RFV33 RFVDD3 ADACVDD R345 R345 as possible to 89S_3V3 R346 R346 100K 100K C150 C150 APLLVDD3 R347 R347 Pin-212 2200pF 2200pF C149 C149 R344 R344 0.1uF/NC 0.1uF/NC C151 C151 C152 C152 750K...
  • Page 43 Main Board Circuit Diagram:SDRAM&FLASH 89S_3V3 SD33 FB11 FB11 FB500/0.2A FB500/0.2A C238 C238 CE55 CE55 C214 C214 C215 C215 C216 C216 C217 C217 C245 C245 C249 C249 0.1uF/25V 0.1uF/25V 0.1uF 0.1uF 0.1uF/25V 0.1uF/25V 0.1uF/25V 0.1uF/25V 0.1uF/25V 0.1uF/25V 0.1uF/25V 0.1uF/25V 10uF/10V/Y5V 10uF/10V/Y5V 1000pF 1000pF DCS#...
  • Page 44 Main Board Circuit Diagram:Scart & Video out V+5V ESD0603/SMD/NC ESD0603/SMD/NC NC(0) NC(0) AUX_R AUX_R AUX_L CVBS_O Y_OUT V_OUT R119 R119 NC(0) NC(0) U_OUT R124 R124 NC(0) NC(0) S_G/Y Y_OUT R126 R126 NC(0) NC(0) R107 R107 R113 R113 R117 R117 3DG3904M 3DG3904M VIDEO OUT 3DG3904M...
  • Page 45 7-10 7-10 Main Board Circuit Diagram:ADC & Audio_in C221 C221 C222 C222 0.1uF/25V 0.1uF/25V 2.2uF/16V 2.2uF/16V AD_MCLK I2S_MCLK ADC_5V AD_BCLK I2S_BCLK 10uF/16V 10uF/16V AD_LRCK I2S_LRCK C223 C223 AD_DATA I2S_SDATA 0.1uF/25V 0.1uF/25V 10uF/16V 10uF/16V CE56 CE56 CE57 CE57 FB12 FB500/0.2A FB12 FB500/0.2A VCOM AVDD C226...
  • Page 46 7-11 7-11 Main Board Circuit Diagram:HDMI I/F TXC+ TXC+ TXC- TXC- TX0+ TX0+ TX0- TX0- TX1+ TX1+ TX1- TX1- TX2+ TX2+ TX2- TX2- GPIO[6..7] TMDS I/F TX2+ Line1 TX2- Line2 GND1 TX1+ Line3 Line4 TX1- TX0+ RClamp0524P RClamp0524P Line1 TX0- Line2 GND1 TXC+...
  • Page 47 7-12 7-12 Front Control Board Print-layout(Top and Bottom side):...
  • Page 48 7-13 7-13 Amplifier Board Print-layout(top side):...
  • Page 49 7-14 7-14 Amplifier Board Print-layout(bottom side):...
  • Page 50 7-15 7-15 Power Supply Board Print-layout(top side):...
  • Page 51 7-16 7-16 Power Supply Board Print-layout(bottom side):...
  • Page 52 7-17 7-17 Main Board Print-layout(top side);...
  • Page 53 7-18 7-18 Main Board Print-layout(bottom side):...
  • Page 54 Packing view for HTS3540/93:...
  • Page 55 Exploded view for HTS3540: This is general mechanical exploded view for HTS3540,detailed please refer to the model set. ASSY1 includes components:14.15.18.19.20 ASSY2 includes components:16.17 Mechanical difference: Sort Region RCA Socekt Scart Socket Power cord Socket 3 holes Detachable 6 holes Fixed 6 holes Fixed...
  • Page 56: Revision List

    REVISION LIST Version 1.0 * Initial release for HTS3540/05/12/51/93/98 Version 1.1 *Adding location of PCB,Variation and Matrix.

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