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1.
Safety instructions
Installation and/or repair may only be performed by trained and
instructed service staff at Robert Bosch GmbH or by an organi-
zation nominated by Robert Bosch GmbH. All warranty claims are
rendered null and void in the event that any devices are opened
or modified by a non-authorized person.
Electrical systems and equipment may only be operated in proper
working condition (see also Test Equipment Information
0108_084). This requirement is met if it is ensured following a
modification or repair (initial test) that the applicable electrical
engineering standards have been complied with. To this end,
tests based on the type and scope of measures specified in the
electrical engineering standards (e.g. in Germany BGV A3) are
to be carried out. The type and scope of tests to be carried out is
specified for Germany in VDE 0701/0702 Part 1. Compliance
with the corresponding national standards for countries outside
Germany must be ensured.
The safety instructions for the heat exchanger are described in
separate instructions 1 689 979 860.
2.
General information
These installation instructions are intended for Bosch-trained
service technicians from the Robert Bosch Service Organization.
They describe the installation of an test-equipment set CRS 845
on an EPS 815.
2.1
Application
These instructions are a supplement to the existing instructions
for the EPS 815 injection pump test bench and the KMA 802/822
electronic metering system. These instructions are valid only in
combination with the existing instructions and must be kept
together and forwarded with them.
2.2
Equipment
– General tools for electricians and mechanics
– Scribe tool
– Hand-held power drill
– Twist drill set
– Final size or feeler gauge
(for setting individual proximity switch)
3.
Installation
3.1
Heat exchanger(special equipment)
The installation of the heat exchanger is described in a separate
set of instructions 1 687 978 413. These are included as part of
the heat exchanger's delivery specification.
3.2
Splash guard housing
The splash guard serves to protect the operator and his/her
immediate surroundings from the constantly high test pressures
present in the test system. The splash guard can be used on both
operator sides.
i We recommend installing the splash guard with 2 people.
Sequence:
1. Place the protective frame Pos.1 (see Fig. 1) onto the EPS
collector.
2. Bolt longitudinal members Pos.2 and Pos.3 using hexagon
bolts (M6x16) and washers (A6,4) to the protective frame
Pos.1.
X
3
Fig.1
3. Place the protective frame Pos. 4 (see Fig. 2) onto the EPS
collector and fasten it using the hexagon bolts to the longitu-
dinal member.
Fig. 2
X
1.
2.
1
A6,4
M6x16
4
A6,4
M6x40
2
15
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