Siemens TXP-CLC Manual

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TXP™

Control Logic Configuration Course

TXP -CLC

For Software Releases 7. 5 and Later

March, 2003

Siemens Westinghouse Power Corporation

Table of Contents

Summary of Contents for Siemens TXP-CLC

Page 1 TXP™ Control Logic Configuration Course TXP -CLC For Software Releases 7. 5 and Later March, 2003 Siemens Westinghouse Power Corporation...
Page 2 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 3 BT Function Block / Exercise 3 TXP - CLC AT Function Block / Exercise 4 CBO Function Block / Exercise 5 SIEMENS Westinghouse Training Center CAO Function Block / Exercise 6 DCM Function Block / Exercise 7 Generation & Transfer / Exercise 8...
Page 4 Since the equipment explained in this manual has a variety of uses, the user and those responsible for applying this equipment must satisfy themselves as to the acceptability of each application and use of the equipment. Under no circumstances will Siemens Westinghouse Power Corporation be responsible or liable for any damage, including indirect or consequential losses resulting from the use, misuse, or application of this equipment.
Page 5 TXP-CLC Course TXP Overview Training Center...
Page 6 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 7 TXP-CLC Course TXP Overview OM 650 OM 650 ES 680 DS 670 ES 680 DS 670 Operation and Operation and Engineering Engineering Diagnostics Diagnostics Management Management system system system system system system SIMATIC NET Industrial Ethernet SIMATIC NET Industrial Ethernet...
Page 8 TXP-CLC Course SINEC Industrial Ethernet SIEMENS Network Communication Plant Management LAN/WAN (external) Gateway Terminalbus Terminalbus Plantbus Plantbus Process The communication between OM (Operating and Monitoring system) and the AS (Automation system) is done via the so-called Plant bus The internal communication within OM is done via the so-called Terminal bus The engineering system ES 680 is used for configuring both systems: OM and AS.
Page 9 TXP-CLC Course Distributed Control System Operation and Management Engineering system Diagnostics system system OM 650 External network ES 680 DS 670 External network I&C fault analysis Process operation Engineering I&C fault analysis Process operation Engineering Process information Process information Commissioning...
Page 10 TXP-CLC Course The hierarchical structure of TXP Operating and Operating and Monitoring Level Monitoring Level OT/DT OT/ET OT/DT OT/ET Processing Level Processing Level Group Control Level Group Control Level S5-AG Individual Individual Control Level Control Level FUM-B FUM-B FUM-B FUM-B...
Page 11 TXP-CLC Course Automation System AS620 Training Center...
Page 12 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 13 TXP-CLC Course TXP Automation System AS620 Applications featuring the automation system AS 620 AS 620 T AS 620 B AS 620 B AS 620 F AS 620 F AS 620 T AS 620 T AS 620 B AS 620 F...
Page 14 TXP-CLC Course Alternative solutions with AS 620 B (1) Function modules (FUM) and/or Signal modules (SIM) FUM - Configuration SIM - Configuration FUM - Configuration SIM - Configuration I&C room I&C room I&C room I&C room Profibus Profibus Field Field...
Page 15 TXP-CLC Course Alternative solutions with AS 620 B (2) Function modules (FUM) and/or Signal modules (SIM) FUM - Configuration SIM - Configuration FUM - Configuration SIM - Configuration I&C room I&C room I&C room I&C room Profibus Profibus Field Field...
Page 16 TXP-CLC Course AS 620 T The fast closed loop control for the turbine Fully integrated Communication Fully integrated Communication SIMADYN processing units SIMADYN processing units for fast closed loop controls for fast closed loop controls (position control: 4 ms for...
Page 17 TXP-CLC Course Clear structure in the AS 620 standard cabinet Cabinet lamp Cabinet lamp Transmission module Transmission module I&C monitor distributing I&C monitor distributing with automatic circuit with automatic circuit module module breakers and suppressor breakers and suppressor Shield bar...
Page 18 Central configuration of the APs and FUMs in standard cabinet equipment • Distributed configuration of the SIMs located near the process I/O • Integrated communication to PLCs (SIEMENS as well as other vendors’ PLCs) • Wide variety of AP system configurations for various levels of redundancy and special applications •...
Page 19 TXP-CLC Course Industrial Ethernet Training Center...
Page 20 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 21 TXP-CLC Course TXP Industrial Ethernet Communication without limits using the Industrial Ethernet local area network gateway gateway Industrial Industrial Industrial Ethernet bridge bridge Industrial Ethernet Ethernet Ethernet SIMATIC S5 SIMATIC S5 The AS620, OM650, and ES680 subsystems of TXP are interconnected via the bus system Industrial Ethernet, which features the following advantages: •...
Page 22 TXP-CLC Course Industrial Ethernet designed to be used as plant bus and terminal bus The bus system in TXP comprises two separate buses, the terminal bus and the plant bus. This allows de-coupling of the distinct communications procedures. Communication between the automation systems and between the AS620, the processing unit (OM650/PU), ES680, and DS670 takes place via the plant bus.
Page 23 TXP-CLC Course Industrial Ethernet Bus System design and mode of operation Fiber Optic Cable virtual ring virtual ring Starcoupler Starcoupler Starcoupler Starcoupler Starcoupler Starcoupler The central components of the Industrial Ethernet bus are star couplers that are connected together via optical paths to form a ring, which is referred to as the virtual ring.
Page 24 TXP-CLC Course Industrial Ethernet Bus System design and mode of operation Monitoring Monitoring OM PU OM PU logic logic Starcoupler Starcoupler Starcoupler Starcoupler Starcoupler Starcoupler AS AP AS AP As stated previously, the star couplers are connected via fiber-optic cables to form a ring.
Page 25 TXP-CLC Course The concept for high availability requirements Industrial Ethernet with single fault tolerance Monitoring Monitoring OM PU OM PU logic logic One fault on the bus One fault on the bus One fault on the bus causes the monitoring...
Page 26 TXP-CLC Course Time synchronization throughout DCS by using Industrial Ethernet OT/DT OT/DT OT/ET OT/ET Terminal bus Terminal bus time transmitter time transmitter every every transm. clock . clock transm 10sec 10sec GPS/DCF GPS/DCF Plant bus Plant bus trans trans mitter...
Page 27 Ethernet access mode • ISO/OSI protocol structure • Terminal Bus using TCP/IP • Plant Bus using Siemens specific protocols • Interconnection to public networks • High availability through single fault tolerance • Possibility of identical construction for both Plant and Terminal buses •...
Page 28 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 29 TXP-CLC Course Engineering system ES680 Training Center...
Page 30 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 31 TXP-CLC Course TXP Engineering System ES680 The total world of engineering in one system ES 680 Arrangement diagrams Arrangement diagrams Process operation Process operation Subrack Subrack allocations allocations Process information Process information Connection diagrams Connection diagrams Topology diagram Topology diagram...
Page 32 TXP-CLC Course Optimized initial engineering and documentation with ES 680 in the planning office Forward engineering Forward engineering Forward engineering Signalfluß >1 & Forward documentation Forward documentation Forward documentation Initial Initial docu docu- Logic diagrams Logic diagrams mentation mentation Plant displays...
Page 33 TXP-CLC Course Graphical representation of AS 620 hardware using logic diagrams in ES 680 Arrangement diagrams Logic diagrams Logic diagrams Arrangement diagrams Clear navigation by the engineering Clear navigation by the engineering of hardware and software of hardware and software...
Page 34 TXP-CLC Course Top down structure of the AS 620 logic diagrams provided by ES 680 Overview level Overview level Condensed Condensed (YFH) (YFH) Area level Area level (YFM) (YFM) Individual level Individual level (YFR) (YFR) Detailed Detailed The interconnection of components is obtained from the equipment structure...
Page 35 TXP-CLC Course Top down structure of the arrangement diagrams provided by ES 680 Condensed Condensed Overview level Overview level Topology Topology (YDH) (YDH) Area level Area level AS cabinet AS cabinet (YDM) (YDM) structure structure Individual level Individual level Module...
Page 36 TXP-CLC Course Design of the arrangement diagrams in ES 680 The topology diagram (YDH) Topology of Topology of the I&C the I&C There is only one of these diagrams in a project. It contains the bus systems and the connected participants with the associated interface devices.
Page 37 TXP-CLC Course Design of the arrangement diagrams in ES 680 The AS structure diagram (YDM) Graphical design of the cabinet allocation with Graphical design of the cabinet allocation with subracks subracks AP A AP B AP A AP B The hardware of the automation system is displayed in this diagram in detail beginning with the central unit and the sub-racks that are connected to it (FUM, expansion rack, SIM stations, etc.) The type of sub-rack and its mounting...
Page 38 TXP-CLC Course Design of the arrangement diagrams in ES 680 The AS module structure diagram (YDR) Graphical design of the Graphical design of the subrack subrack module parameter allocation with modules allocation with modules SIM431GA channel identification code signal 2 MAJ15 CP012...
Page 39 TXP-CLC Course I&C solutions are designed in ES 680 with the logic diagram (YFR) Signal flow Signal flow Inputs Inputs Outputs Outputs The function diagrams for the single-loop level must always be created and the code is generated for the program to be executed in the target system from these diagrams.
Page 40 TXP-CLC Course Standard symbols to design logic diagrams are provided by an ES 680 symbol library Standard symbols Standard symbols diagram page edit Default Symbols info standart for every function: for every function: MO - R w/o DT w/o DT...
Page 41 TXP-CLC Course The AS 620 logic diagram in ES 680 Default info standart exit diagram page edit Symbols Graphical design of the signal flow ID-code 7 0LAC10 AP001 signal XA92 Xdescription EFP A MTR XUNIT Xsetting XADDRESS 2 XADRESS 1...
Page 42 TXP-CLC Course The dynamic logic diagram in ES 680 Selection of the diagram Default page edit Symbols logic diagram via plant identification code (KKS) Actual processing status of all inputs, outputs and calculated results Navigation between the logic diagrams of...
Page 43 TXP-CLC Course The highlights of ES 680 ES 680 Arrangement diagrams Arrangement diagrams Process operation Process operation Subrack Subrack allocations allocations Process information Process information Connection diagrams Connection diagrams Topology diagram Topology diagram Cabinet allocations Cabinet allocations Process management Process management...
Page 44 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 45 TXP-CLC Course KKS Overview Training Center...
Page 46 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 47 TXP CLC Course Introduction The KKS, or Power Plant Classification System is used by Siemens Westinghouse to identify equipment used for the Combustion Turbine. The use of this system in conjunction with the Combustion Turbine will be described in a general manner in this document.
Page 48 TXP CLC Course KKS Structure Example In Figure 1 an example of a KKS structure is shown. The number used identifies the Closed Limit Switch for the Turning Gear Valve for Unit 11. The level break down is listed below: •...
Page 49 TXP CLC Course Process Identification Example In Figure 2 an example of a KKS structure for process identification is shown. The number used is for the Turning Gear Valve. The prefix "=" identifies this as a process related number. This type of number would normally be seen in the title block of a drawing, which is located in the lower right-hand corner.
Page 50 TXP CLC Course Identification of Mounting Location Example In Figure 3 an example of a KKS structure for identification of mounting location is shown. The prefix "+" is used to represent mounting location information. The "." between CJP02 and DC015 is used to identify that DC015 is a module location within the cabinet CJP02.
Page 51 TXP CLC Course Figure 3 shows the overall structure of the KKS mounting location, but in most cases the numbers used within the drawings are abbreviated in some form or another. The following list provides some other examples of mounting locations that are commonly used in the I&C manuals: +CJP02 This type of number is normally used to identify the cabinet.
Page 52 TXP CLC Course Medium voltage switch-gear and transformers MV switch-gear MV auxiliary power transformer Low voltage main distribution and transformers LV switchgear, 480 LV auxiliary power transformer Low voltage sub-distribution and transformers LV service for electrical container Un-interuptible Power Supply Battery systems Batteries 220V Batteries 48V...
Page 53 TXP CLC Course E - Conventional fuel supply Fuel Oil supply Fuel Oil pumping system Fuel Gas Supply Fuel Gas Preheater H – Heat Generation Pressure System, Feedwater and Steam Sections Heat Recovery Steam Generator Signal exchange M - Main machine sets Gas turbine set Turbine and compressor rotor with common casing Turbine Bearings...
Page 54 TXP CLC Course Cooling system Seal Oil system Synchronizing unit Control, protection equipment Gas turbine plant (including generator) P - Cooling water system Circulating water system Circulating water pump system Closed cooling water system Closed cooling water system - piping Closed cooling water system - pump Closed cooling water system - heat exchanger U - Structures...
Page 55 TXP CLC Course Equipment Codes A - Equipment codes (driven) Valves (with actuators ork-manual) Heat exchangers Driving, lifting, and turning gear Compressor units, fans, blowers Pump units Cleaning, filtering, drying, separating equipment Combustion equipment Test and monitoring equipment Special equipment codes (driven) B - Equipment codes (not driven) Vessels, storage tanks Flow restricting devices, orifices...
Page 56 TXP CLC Course D - Closed control loops Electrical variables E - Analog data and binary signal conditioning Open loop control, unit control Open loop control, group control Open loop control, subgroup control Open loop control Open loop control, sub-loop control Annunciation, hardwired alarm annunciation system Combined analog data and binary signal processing Protection, equipment code protection...
Page 57 TXP CLC Course KKS Component Codes Electrical components Modules and sub-modules Transducers of non-electrical to electrical Capacitors Binary devices, delay devices, or memory devices Special components Protective devices Generators, power supplies Annunciation equipment Relays, contactors Inductances Electrical motors Amplifiers, controllers Measuring instruments, testing equipment Power switching equipment Resistors...
Page 58 TXP CLC Course KKS Numbering Standards Equipment Code Numbering for Fittings The numbering for the KKS Equipment Code Level follows some general rules. In the case of mechanical fittings, certain ranges of numbers are assigned different functions. A listing is provided below: 001 to 029 Fitting in the main flow of the medium with an automatic drive 031 to 049...
Page 59 TXP CLC Course Equipment Code Numbering for Measuring Instruments The numbering for the KKS Equipment Code Level follows some general rules. In the case of measuring instruments, certain ranges of numbers are assigned different functions. A listing is provided below: 001 to 199 Measuring instruments for remote transmission of measured values...
Page 60 TXP CLC Course Cable Assignment Area The four digits that follow the cable Function Code are broken down into two parts. The first digit represents the Cable Assignment Area, the last three digits represents the Cable Serial Number. A list of the Cable Assignment Area and Cable Serial Number ranges is listed below: 0001 –...
Page 61 TXP CLC Course KKS for the Combustion Turbine The combustion turbine function codes for turbine systems and for the cabinets are listed in the following table. In some cases the codes listed represent circuit diagrams or fault signal identification and not actual equipment. Turbine Systems and Cabinets AEA01 138kV distribution system...
Page 62 TXP CLC Course CJP00 TXP control equipment CJ P01 – 03 TXP cabinets CJ Q01 Measuring and control cabinet CJ R01 Electro-hydraulic turbine control cabinet CRQ10 Simadyn Alarms CXX01 Local control cabinet EGC00 Fuel oil forwarding equipment HAY01 Heat Recovery Steam Generator Signals KOP01 Auxiliary system signals MBA10...
Page 63 TXP CLC Course MBP14 Fuel gas vent MBP15 Pilot gas and load rejection valves MBP20 Fuel gas hybrid burners MBP21 Left fuel gas differential, premix, and pilot burners MBP22 Right fuel gas differential, premix, and pilot burners MBQ11 Ignition fuel gas system MBR20 Duct exhaust MBU10...
Page 64 TXP CLC Course MYB01 Combustion turbine protection and subgroup control MYB10 Combustion turbine air controller fault logic MYB20 Thermostat junction temperature monitor MYB90 Junction box system PGB10 Expansion tank, generator cooling system PGB20 Generator cooling system after pumps PGB27 Generator cooling system at lube oil coolers PGB28 By-pass control, generator cooling system PGB29...
Page 65 TXP CLC Course KKS for Documentation The KKS identification system is not only used for equipment but also for documentation. This includes identification codes for documentation and signal standards. Identification Codes for Documentation The KKS system includes identification codes for documentation, which allows a way to link documentation with equipment.
Page 66 TXP CLC Course Function Codes and Equipment Codes The function codes and equipment codes found in the documentation will correspond with the equipment being described in the document. The function code defines the system; this may be a piece of equipment or a particular type of function, i.e.
Page 67 TXP CLC Course Drawing Type or Serial Number The Drawing Type or Serial Number field defines the type of drawing. This is sometimes a particular type of drawing identified by a letter. Or, in other cases a serial number is assigned to the drawing. The drawing types used in the KKS system are listed below.
Page 68 TXP CLC Course Signal Code The KKS system incorporates a signal code, which allows the consistent identification of signals. The signal code is a suffix of the KKS code, which identifies the type of switching element used to create the signal. Figure 6 shows an example of the signal identification code: Signal Code 11 MBV41 AA001 X...
Page 69 TXP CLC Course Signal Area The signal area of the signal code is used to identify the signal source. The different signal areas are defined below: Function group control, sub-loop control Control interface Conventional closed-loop control Binary signals conditioned by an input module Binary signals created by a limit value monitor Non-floating signals, not coming from specific signal area, i.e.
Page 70 TXP CLC Course XG or ZG - Binary signals conditioned by an Input module Normally open contact (NOC) & normally closed contact (NCC) Signals in this signal area originate from a floating contact, i.e. switch or relay contact. The serial numbers are assigned depending on the type of floating contact.
Page 71 TXP CLC Course Serial number assignments for MIN and MAX MIN signals are generated from set points below a median value of an analog signal range. MAX signals are generated from set points above the median of an analog signal range. To separate between MIN and MAX signals the following rules apply: even serial numbers NOC = 02, 04, ...
Page 72 TXP CLC Course MIN limit value For a MIN limit value the switching point is obtained by changing the measured variable in relation to a minimum value, i.e. < MIN. For the MIN limit value the < MIN signal is derived from the NCC of the switching device. Figure 8 and 9 show examples of <...
Page 73 TXP CLC Course MAX limit value For a MAX limit value the switching point is obtained by changing the measured variable in relation to a maximum value, i.e. > MAX. For the MAX limit value the > MAX signal is derived from the NOC of the switching device. Figures 10 and 11 show examples of >...
Page 74 TXP CLC Course Initial Character Z or X If there are more than one switching elements connected to an input (hardwired OR) then the initial character Z would be used. Figure 12 shows a > MAX signal derived from two NOCs. The serial number assigned to this signal is ZG01. If only one switching element is connected to an input then the initial character X is used;...
Page 75 TXP CLC Course XK or ZK – Unit and component protection For this signal area the serial number assignments fall into several categories. The serial number assignments are listed below: .K01 - .K09 Protection trip channel 1 to 9, unit not specified .K11 - .K19 Protection trip channel 1 to 9, unit 1 .K21 - .K29 Protection trip channel 1 to 9, unit 2 .K31 - .K39 Protection trip channel 1 to 9, unit 3...
Page 76 TXP CLC Course XM - Non-floating Individual and group alarms, signals .M01 Feeder fault .M02 Undervoltage monitor fault .M03 Running time exceedekd/torque .M04 Status discrepancy .M05 Flashing pulse fault .M06 24V supply voltage fault .M07 Alarm voltage fault .M08 Overvoltage protection fault .M09 Cabinet power supply fault .M10 Cabinet door open .M11 Fault alarm annunciation system...
Page 77 TXP CLC Course YN - Status display computer, criteria Indication The application area YN is used for group, subgroup, and sub-loop controls. The serial numbers are assigned sequentially for each step. The signals in this application area are created to indicate missing criteria for a particular step. An additional character "K"...
Page 78 TXP CLC Course Application Code The KKS system incorporates an application code which allows the consistent identification of application or command signals. The application code is a suffix of the KKS code, which identifies the application of the signal being created. Application Code 11 MBV41 AA001 Y B 22...
Page 79 TXP CLC Course The serial numbers used for the application codes range from 01 to 99. The serial numbers for some application codes are specified. If the application code has no special assignment the serial numbers are usually assigned sequentially. Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority.
Page 80 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 81 TXP-CLC Course Training Project / Exercise 1&2 Training Center...
Page 82 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 83 TXP CLC Course TXP Training Project Engineering Procedure The engineering procedure can be subdivided as follows: -- Entering project data (complete for this training project) -- Drawing equipment structure, AS structure and module structure -- Drawing the ”measurement” function diagrams -- Drawing area and overview diagrams (optional) -- Drawing function diagrams -- Generating the code and transferring to the target system...
Page 84 TXP CLC Course Structure diagrams Equipment structure diagrams One and only one equipment structure diagram (topology) must exist for each project. It depicts all TXP components that are connected to the LAN and supports automatic allocation of consistent bus addresses. The ID--code ”YDH = OVE001V001”...
Page 85 TXP CLC Course Functional Specification for training project logic Lube Oil Heat Exchanger Cooling System Task Proper operation of a Gas Turbine requires a minimum lube oil temperature which, most of all, assures proper bearing lubrication and thus prevents destruction of the bearings. A Heat Exchanger is the primary element in the lube oil cooling system.
Page 86 TXP CLC Course Cooling Water System Concept The cooling water system consists of a tank holding the cooled water that is to be circulated through the heat exchanger. Level in the tank is kept constant by a mechanical float valve and is displayed graphically to the operator for monitoring purposes by transmitter 00PAC00CL101-XQ01.
Page 87 TXP CLC Course The following I/O list can be derived from the above task description: Station Slot Sig. Module Type Description Range Setpoint 00CJF01.DA 00PAC08CP010 XG51 321-7BH00-0AB0 Main pump filter >2PSI differential pressure 00CJF01.DA 00PAC08CP020 XG51 321-7BH00-0AB0 Aux. Pump filter >2PSI differential pressure 00CJF01.DA...
Page 88 TXP CLC Course Station Slot Sig. Module Type Description Range Setpoint 00CJF01.DA Spare 322-1BH01-0AA0 00CJF01.DA Spare 322-1BH01-0AA0 00CJF01.DA Spare 322-1BH01-0AA0 00CJF01.DA Spare 322-1BH01-0AA0 00CJF01.DA Spare 322-1BH01-0AA0 00CJF01.DA 00PAC00CL101 XQ01 331-7KF01-0AB0 Tank Level 0-20 ft >10% & <25% 00CJF01.DA 00PAC21CF101 XQ01 331-7KF01-0AB0 Cooling Water Flow 0-200 GPM...
Page 89 TXP CLC Course Wiring diagrams of training rack: 00CJF01.DA01 Slot 1 321-7BH00-0AB0 00CJF01.AB01 00CJF01.AB02 00CJF01.AB03 00CJF01.AB04 00CJF01.AB05 00CJF01.AB06 00CJF01.AB07 00CJF01.AB08 00CJF01.CB01 00CJF01.CB02 00CJF01.CB03 00CJF01.CB04 15 15 Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages.
Page 90 TXP CLC Course Slot 2 00CJF01.DA02 322-1BH01-0AA0 00CJF01.CB01 00CJF01.CB02 00CJF01.CB03 00CJF01.CB04 00CJF01.AA01 00CJF01.AA02 00CJF01.AA03 00CJF01.AA04 Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages.
Page 91 TXP CLC Course Slot 3 00CJF01.DA03 331-7KF01-0AB0 00CJF01.AC01 00CJF01.AC02 00CJF01.AC03 00CJF01.AC04 Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages.
Page 92 TXP CLC Course Slot 4 00CJF01.DA04 332-5HD01-0AB0 00CJF01.AD01 Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 93 TXP CLC Course Exercise 1 Logins and Passwords The training project will be performed by groups on the ES680 work stations. All groups will use the same Login and a Password. Login: train75 Password: /1train75 Login to your workstation and launch the FUP Editor. Initial settings have been created for your training project using the following FC, FGC, and AS data: Auxilliary Plant...
Page 94 TXP CLC Course Once open, the following default menu will appear: Plan (g1_es1::esle34) --> DB Diagram Page Edit Edit Default Symbols Info Standards Create First Auxiliary grid Diagram information Standard circuit Analog 1 Title block data... Open Last Σ Limits CCON-S Open signals Standard diagram...
Page 95 TXP CLC Course To create a new diagram, click on Diagram then Create; In the new window fill in the appropriate information using the table below. When finished clicking on ok will create the new diagram only; to begin editing the diagram right away, click on load FGC: Functional Group Complex the new diagram will belong to DTK: Document Type Code of the new diagram (YDH, YDM, YDR, YFH, YFM, YFR, etc.)
Page 96 TXP CLC Course To open an existing diagram, click on Diagram then Open as below: Diagram Create Open Save Close Save&Close Reload Print ... open signals Select one diagram and press "load" In the first window the diagram ID code is entered or Unix wild cards * and ? can be used to create a list in a second mask.
Page 98 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 99 TXP-CLC Course Exercise 2 Hardware Diagrams Modify YDH diagram incorporating all hardware (AS, ES, OM, etc.) Create YDM diagrams for Automation Processor Rack A and ET200 station. Both will be non redundant. Create YDR diagrams for Automation Processor Rack A and ET200 station.
Page 100 TXP-CLC Course Assigning Hardware module and channel: Diagram Create Open Save Close Save&Close Reload Print ... Properties open signals Module parameter Deselect Copy Move Connect Open connection Go down Go down CPU References System Paste Refresh Connect go up Properties...
Page 101 TXP-CLC Course BT Function Block / Exercise 3 Training Center...
Page 102 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 103 TXP-CLC Course TXP SIM Function Block FB70 (BT) General Description The processing of binary signals in the TXP AS 620 B system (SIM version) is carried out using a BT function block (FB70) in conjunction with an ET 200M I/O device (SIM 321 and/or 323).
Page 104 TXP CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 105 TXP-CLC Course Outputs to other Logic Diagrams Name Description BE/SIG Binary input signal BE/SIGN Inverted binary input signal KSIM Binary input signal simulated Binary input signal ok Parameters Name Description Sensor type CHAT Chatter transmitter (Sensor chatter detection and alarm)
Page 106 TXP CLC Course BE/SIG This output is the value of the binary signal, after all internal processing, that is available for further processing in logic. BE/SIGN This is the value of the inverted binary signal, after all internal processing, that is available for further processing in logic.
Page 107 TXP-CLC Course CHAT Sensor chatter can be monitored using the CHAT parameter to define the chatter monitoring time. The range of acceptable values is from 0 to 100 seconds where 0 disables chatter monitoring. The default setting is 0. The monitoring function is triggered when more than three changes in signal follow the first change in signal within the parameterized chatter monitoring time.
Page 108 TXP CLC Course The EBS parameter is used to define the status of the binary signal in the event of a fault. There are 4 possible choices in the parameter mask: 0,1,2, and 3. 0 for no substitution, 1 for substituting the last valid value, 2 for substituting a logic “0”, 3 for substituting a logic “1”.
Page 109 TXP-CLC Course CONV The CONV parameter is only applicable when the BT function block is used in conjunction with a SIM 323 module to provide interrogation voltage for contacts as shown below: The default setting is low (logic “0”) for no interrogation voltage provided. If no interrogation voltage is provided the outputs are available to be used separately from the inputs.
Page 110 TXP CLC Course Signal TTD Time-tagged data result as a signal TTD (i.e. exception report) following a change in status of the input signal (whether binary signal of Process Image Input Table or simulation value from the Simulation Data Block) if the parameter TTD is set to “1”.
Page 111 TXP-CLC Course Signal Simulation Irrespective of the input signal present a binary signal can be simulated via the software using the software simulation feature. The effect on the process image is the replacement of the process value with the simulation value. The effect on time-tagged data is the TTD ”Channel simulated”...
Page 112 TXP CLC Course If the ES is in the dynamic function mode the transfer to the running Automation Processor (AP) can be made directly. The following popup windows will appear, and the results can be viewed after the transfer is complete. Actual Process value Simulated value...
Page 113 TXP-CLC Course If the dynamic function plan is not active, the transfer can be made by transferring the simulation, or any transfer of code (offline, online) subsequently made to the AP. The transfer using “Simulate AP offers options to write to the AP, read from the AP to update the ES, or delete all active simulations.
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Page 115 TXP CLC Course Exercise 3 BT Function Block Using the task description and I/O list from chapter 6, assign binary inputs to proper module, slot, and channels in your YDR diagram Using the instructions from the previous exercise create all necessary YFR diagrams for binary inputs Using the following instructions insert and parameterize your BT function blocks accordingly.
Page 116 TXP CLC Course Selecting a module from the library menu From the FUP editor main menu click on Symbols then select the symbol library Individual AP then SIM/ET200M. Follow the steps below to select and place the BT block on your diagram: 1.
Page 117 TXP CLC Course Setting up module parameters a) Click Module parameters the module Properties Module parameter Module parameter Deselect Copy Move Connect Open connection value Go down CPU References Negated System signal Configurable alarm class TTD activation Input Port position as it Parameter O Output appears on block...
Page 118 TXP CLC Course Creating Signal Definitions (SIGDEF) Every connection between diagrams should have a signal name. A signal name consists of 4 characters: two letters and two numbers. A signal name is created when we make a SIGDEF (signal definition). The following explains how to create a SIGDEF of a signal: 1.Highlight the port you wish to make the connection from with the left mouse button, as shown in step 1.
Page 119 TXP CLC Course 3.Now you are in the process of creating a connection. Move the mouse rightwards without pressing any buttons, until the cursor is in the output area of the function plan. As shown in 3. Then press the left mouse button and hold down the middle mouse button to select “positive signal”...
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Page 121 TXP CLC Course AT Function Block / Exercise 4 Training Center...
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Page 123 TXP-CLC Course TXP SIM Function Block FB74 (AT) General Description The processing of analog signals in the TXP AS 620 B system (SIM version) is carried out using an AT function block in conjunction with an ET 200M I/O device (SIM 331).
Page 124 TXP CLC Course In normal operation, the AT references the value of the input signal from the Process Image Input Table (PAED), conditions it and writes it into the status data block (ZUDB). The signal must be defined (SIGDEF) on the individual level logic diagram (function plan / YFR) that is identified with the Power Plant Identification Code (KKS) for the equipment.
Page 125 TXP-CLC Course Parameters Name Description Analog input range Smoothing input signal EASW Default analog signal value Input range monitoring Modification input signal Limit value 1 Limit value 2 Limit value 3 Limit value 4 Hysteresis ABZE Sampling period DELT Delta...
Page 126 TXP CLC Course Explanation As with most TXP function blocks, the AT block can be parameterized to perform specific tasks within a control scheme. Below is the parameter mask for the AT function block followed by a brief explanation of each input, output, and parameter: Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority.
Page 127 TXP-CLC Course Parameters AI/SIG This analog output is the value of the analog input signal, after all internal processing, that is available for further processing in the AP logic. This binary output is the value of the first binary limit signal, after all internal processing, that is available for further processing in logic.
Page 128 TXP CLC Course Inputs KORR This input is used in conjunction with the MOD parameter for calculations using correction factors. Outputs This parameter defines which type of sensor is connected to the SIM hardware module. There are 3 possible choices in the parameter mask: 0,1, and 2. Meaning: No sensor type (configured as a spare) Input signal range 0 to 20 mA...
Page 129 TXP-CLC Course This parameter defines whether the input signals are processed mathematically, and how. Square root calculation are only used for positive values.There are 9 possible choices in the parameter mask: 0 - 8 Meaning: 0 = no modification 1 = square-rooting from 0 to 110 % (complete measuring range) 2 = square-rooting from 5 to 110 %, range 0 to 5 % = ”0”...
Page 130 TXP CLC Course EUZE This parameter defines the delay time on triggering of the input range monitoring function when a delay has been specified for parameter EU as in options 2, 5, 6, 7, and 8. The range of values that can be used are 0.25 to 60s The default setting is 1s This parameter defines which signal is to be processed further in the event of a channel fault.
Page 131 TXP-CLC Course ULLL1 This parameter defines the triggering direction of limit value 1. There are 2 possible choices in the parameter mask: 0 and 1 where 0 = lower limit trigger and 1 = upper limit trigger. ULLL2 This parameter defines the triggering direction of limit value 2. There are 2 possible choices in the parameter mask: 0 and 1 where 0 = lower limit trigger and 1 = upper limit trigger.
Page 132 TXP CLC Course EGSW4 This parameter defines the substitution value of limit signal 4 (GS4) that will be processed further in the event of a channel fault (only applicable when parameter EGS4 is set to ”1”). There are 2 possible choices in the parameter mask: 0 and 1. Meaning: 0 = substitution limit signal = 0 1 = substitution limit signal = 1...
Page 133 TXP-CLC Course Signal TTD Time-tagged data are generated in the same manner as with the BT block with the exception that the TTD is generated when the signal change exceeds the value set by the DELT parameter. A signal connection to the Operating and Monitoring System (OM) must have a destination ID code defined as YP01 and a destination defined as YP01.
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Page 135 TXP-CLC Course Exercise 4 AT Function Block Using the task description and I/O list from chapter 6, assign analog inputs to proper module, slot, and channels in YDR diagrams Using the instructions from exercise, 1 create all necessary YFR diagrams for...
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Page 137 TXP- CLC Course CBO Function Block / Exercise 5 Training Center...
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Page 139 TXP CLC Course TXP Function Block FB71 (CBO) General Description The processing of binary output signals in the TXP AS 620 B system (SIM version) is carried out using a CBO function block (FB71) in conjunction with an ET 200M I/O device (SIM 322 and/or 323). The BT function block and SIM modules are used to: •...
Page 140 TXP CLC Course The output signal connection to the hardware from the CBO block must have YL01 for the I. D. Code designation and the destination on the logic function diagram (YFR) and a YL01 for the destination ID-code on the module parameter mask of the SIM binary output module on the hardware diagram (YDR).
Page 141 TXP CLC Course Outputs KSIM Binary Output Simulated Parameters Binary Signal Output Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages.
Page 142 TXP CLC Course Explanation The block can only be used in the Group Control Level of the Automation Processor. The CBO block can be parameterized to provide a binary output signal on the SIM I/O module that responds to a control scheme. Below is the parameter mask for the CBO function block followed by a brief explanation of each output and parameter: BSO Binary Output Signal...
Page 143 TXP CLC Course Exercise 5 CBO Function Block Using the task description and I/O list from chapter 6, assign binary outputs to proper module, slot, and channels in your YDR diagram Using the instructions from the previous exercise create all necessary YFR diagrams for binary outputs Insert and parameterize your CBO function blocks accordingly.
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Page 145 TXP-CLC Course CAO Function Block / Exercise 6 Training Center...
Page 146 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 147 TXP CLC Course TXP Function Block FB75 (CAO) General Description The processing of analog signals in the TXP AS 620 B system (SIM version) is carried out using a CAO function block (FB75) in conjunction with an ET 200M I/O device (SIM 321 and/or 323). The CAO function block and SIM modules are used to: •...
Page 148 TXP CLC Course The signal must be defined (SIGDEF) on the individual level logic diagram (function plan / YFR) that is identified with the Power Plant Identification Code (KKS) for the equipment. The signal is then available for use as an output to the field device.
Page 149 TXP CLC Course Outputs Name Description KSIM Analog Output Simulated Parameters Name Description Analog Output Range Physical Lower Limit Physical Upper Limit Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages.
Page 150 TXP CLC Course Explanation The CAO block can be parameterized to provide an analog output signal on the SIM I/O module that responds to a control scheme. Below is the parameter mask for the CAO function block followed by a brief explanation of each output and parameter: Outputs KSIM...
Page 151 TXP CLC Course UVR Physical Upper Limit Describes the upper range value of the corresponding physical variable range Range of values: 0 to 10,000 Meaning: Ending value for correlating the process value to the selected output range Basic setting: 0 Signal TTD The signal is not time tag compatible.
Page 152 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 153 TXP-CLC Course Exercise 6 CAO Function Block Using the task description and I/O list from chapter 6, assign analog outputs to proper module, slot, and channels in your YDR diagram Using the instructions from the previous exercise create all necessary YFR diagrams for analog outputs Insert and parameterize your CAO function blocks accordingly.
Page 154 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 155 TXP-CLC Course DCM Function Block / Exercise 7 Training Center...
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Page 157 TXP CLC Course TXP SIM Function Block FB163 MOTVENTR (Control Motor/Solenoid Valve) Application The drive control for motors or solenoid valves can be carried out in the TXP AS 620 B system using the DCM function block FB163 in conjunction with the signal modules (SIM) in the ET 200M I/O device.
Page 158 TXP CLC Course The signals RME, RMA, and SAG can be configured as either a NO or NC contact If the following signals are not wired, the function block reads them as follows: • SAG = “0” (not faulty) Parameter “RMS” set for NO contact. •...
Page 159 TXP CLC Course Mode of Operation Motor Drive Standard Application: • Plug-in Switchgear unit with 2 contactor relays (one per command direction) • Latching in the switchgear • 1 NO/NC contact on main contactor When latching in the switchgear, the command output (ALA or ALE) is reset after the feed-back message (RME or RMA) arrives to reduce power losses on the module.
Page 160 TXP CLC Course Under-voltage monitoring Fast switch off of motors affected by a bus under-voltage can be achieved with an under-voltage monitoring function (UGS), to prevent charring of the contacts or motor overheating failure. The motor is restarted automatically if the voltage returns within a configurable maximum time (parameter “TUM”).
Page 161 TXP CLC Course Operating Modes Operating mode is selected based on the parameters “RMS”, “VBAF”, “MAUS”, “REJ/MAN”, “OP_MODE“; the inputs “VOS”, AUTO”, “MAN”; and the operating window buttons of the OM650. The “SEMI” or semiautomatic mode is selected if the parameter “RMS” is set to “TAG OUT NO”.
Page 162 TXP CLC Course Command Generation There are six types of commands: • Forcing commands (ignoring enabling permissives and protection) • Protection commands (protecting equipment or personnel safety) • Commands from a local control unit (at motor or starter) • Automatic commands (logic control with enabling permissive) •...
Page 163 TXP CLC Course Connections to SIM Modules for Drive Control To perform the drive control functions, one DCM function block is invoked in the AP for each motor or solenoid valve. There are two possibilities of input and output allocation: 1.
Page 164 TXP CLC Course Configuration in the FUP (Function Plan) Editor The parameters of the DCM function block are generated by the configuring system ES 680. The parameters can be configured via convenient parameterization forms. Rack level location and arrangement drawing (YDR) showing the allocation of I/O cards.
Page 165 TXP CLC Course Allocation of binary inputs (SAG, RMA, & RME) for DCM block. Allocation of binary outputs (ALA & ALE) for DCM block. Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages.
Page 166 TXP CLC Course Symbol: Drive control module motor, solenoid valve TXP specific module FB163 pic_id 2243 ES symbol library: Individual Level AP, SIM/ET200M Symbol: DCM/MO w/o DT Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages.
Page 167 TXP CLC Course The figure is an example of the parameterization form of the DCM. Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages.
Page 168 TXP CLC Course Parameters (set the operation of the block) Function Selector MOT/SOV/BKR Command output priority Command output variant Maximum under voltage time Timed sequence re-closure Feed back travel limit switch on Feed back travel limit switch off Time to leave limit position Running time WRBHAEA Cb.
Page 169 TXP CLC Course Command direction priority (PBR) Name: PBR Function: Defines the priority of the command direction to determine if the Off command (ALE) will override the On command (ALA) when both are selected. Range of values: cmd. priority: off / on cmd.
Page 170 TXP CLC Course Stagger time for restart (TWS) Name: TWS Function: Defines the time by which the automatic restart is delayed (stagger times) Range of values: 0 to 10,000 Meaning: 0 = 0 s (no stagger time) 10,000 = 1,000 s (adjusting steps: 0.1 s) Basic setting: Feed-back contact Travel limit ON (RWE) Name: RWE...
Page 171 TXP CLC Course Total drive run time (TGL) Name: TGL Function: Defines the total run time of the drive between the limit positions after a command output, for alarm and indication (only effective with both RWE and RWA set at 3) Range of values: 0 to 60,000 Meaning:...
Page 172 TXP CLC Course Feed-back contact switchgear (RMS) Name: RMS Function: Defines whether the ”SAG” feed-back message of the blown fuse in the switchgear can be detected, and with which type of switch. Additionally it is determined here whether the TAG-OUT function (SP/BFLO) and operating modes other than semiautomatic can be used.
Page 173 TXP CLC Course Reject to manual (REJ/MAN) Name: REJ/MAN Function: Defines whether the operation mode set to manual in the event of a fault or failure. Can only be activated by enabling TAG-OUT via parameter RMS. Range of values: Not activated / activated Basic setting: Not activated.
Page 174 TXP CLC Course Group Alarm Acknowledgement (SQ) Allows FB 163 DCM block to acknowledges all active alarms and return to normal condition for the block when the logic input is a binary “1”. Block OM operating (BL/OM) Disables operation from Super ordinate System (OM650) when the input is a binary “1”.
Page 175 TXP CLC Course Enabling on (EN/ON) When this input is a binary “1” the DCM is enabled to be turned on (ALE) either manually or automatically. Enabling off (EN/OFF) When this input is a binary “1” the DCM is enabled to be turned off (ALA) either manually or automatically.
Page 176 TXP CLC Course Feeder not ready for operation (ANB) This binary input can be used to decouple the hardware from the software and allow modification to the input signal by additional logic before the signal is connected to the DCM FB 163. When this input is a binary “1” the DCM receives feedback that the driven device (breaker, switchgear, etc.) is in a test or racked out condition.
Page 177 TXP CLC Course Last status reached by protection (ZES) This output is a logic “1” when the last command output was initiated by protection. Last status reached by automatic (ZEA) This output is a logic “1” when the last command output was initiated by automatic.
Page 178 TXP CLC Course Local controlling (VOS) This output is a logic “1” when the local controlling input (VOS) is a logic “1”and the driven devise (motor, pump, etc.) is not in the local control mode. PAE_E simulated (P/SIM) This output is a logic “1” when any input value is simulated. Command logic locked (BL/COLO) This output is a logic “1”...
Page 179 TXP CLC Course Circuit Diagrams Drive, command generation: Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 180 TXP CLC Course Command generation, manual commands: Simplified overview of command output: Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages.
Page 181 TXP CLC Course Drive, fault signal generation: Face Plate for the Operator Interface Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages.
Page 182 TXP CLC Course REFERENCES: TXP Manuals • Teleperm XP AS 620 Automation System - SIM and I/O Function Blocks Chapter 6b, 7a, 7b, 8a, 8b, 9a, and 9b • Teleperm XP AS 620 Automation System – System Manual Chapter 3 Section 5, and Chapter 4 •...
Page 183 TXP-CLC Course Exercise 7 DCM Function Block Using the task description and I/O list from chapter 6, assign DCM inputs and outputs to proper module, slot, and channels in YDR diagrams Using the instructions from exercise 1 create all necessary YFR diagrams for...
Page 184 TXP-CLC Course When creating logic in the AS system it is necessary to connect signals between diagrams. This is accomplished as follows: a) Create a SIGDEF (signal definition) for the origin of the signal (see exercise 3) b) Send the signal to the target diagram c) Close the signal on the target diagram 1 .
Page 185 TXP-CLC Course Once in the target diagram, we need to close the connection from the source diagram that was just sent here. Follow these steps: With the mouse in the input side of the page press and hold the middle Paste mouse button and select “create...
Page 186 TXP-CLC Course Some times it is necessary to make a connection between two modules within the same diagram. For this we will create a connector on the origin page, and another connector will be created on the target page with the same name.
Page 187 TXP CLC Course Generation & Transfer / Exercise 8 Training Center...
Page 188 TXP-CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 189 TXP CLC Course Code Generator Procedures Once all the hardware drawings (YDH, YDM, YDR), and the logic drawings with SIM and I/O Function Blocks (BT, AT, DCM, etc.) have been completed, code needs to be generated from them. To accomplish this, proceed as follows: From the main ES 680 window select Generators, then AP, and then Code Hardware as shown below: The following menu will appear:...
Page 190 TXP CLC Course If there are errors they can be found in the protocol file named HW_GEN. To view or print this file go back to the main ES 680 menu and click on Edit, then View/Print then code generating, then the agxxxx where xxxx = the AP number i.e ag0001.
Page 191 TXP CLC Course Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
Page 192 TXP CLC Course TXP CLC Course Training Center Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages.
Page 193 TXP CLC Course Select the desired file from the list and click on either View or Print. The errors will be listed in this file. Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of damages.
Page 194 TXP CLC Course Once all the software drawings (YFR) have been completed, code needs to be generated from them. To accomplish this, proceed as follows: From the main ES 680 window select Generators, then AP, then Code for functions only (AP) as shown below: The following menu will appear: Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority.
Page 195 TXP CLC Course Type in the desired AP number (APF is always 0), select complete generation then click on OK. Afterwards, if there are errors locate the protocol file SW_GEN in the same manner as above for the hardware errors. After successful completion of the hardware and software compilers (error free code) the LAN needs to be generated.
Page 196 TXP CLC Course IM 308-C If a new Memory card needs to be programmed proceed as follows: From the main ES 680 menu select Generators, then AP, then Create ET200 Memory Card for Field devices as shown below: The following menu will appear: Type in the desired AP number then click on OK.
Page 197 TXP CLC Course After completion of this compiler a file will exist for each IM 308-C card in the chosen AP with the following naming convention: A0001_01.pbp. The A0001 denotes the AP number (1 in this case), the _01 denotes the line number of the IM 308-C card (also 1 in this case).
Page 198 TXP CLC Course Select the desired AP number (ag0001 in this case) then transfer and the ET200 data file (A0001_01.pbp in this case) will be as shown below: This is the file location for the IM308-C memory card Training Center Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority.
Page 199 TXP CLC Course To be able to program the memory card this file must be put on the PG 740 via a floppy disk. To accomplish this proceed as follows: • Open a UNIX shell (click on the desktop with the right mouse button, and select X Terminal as shown below).
Page 200 TXP CLC Course • With a blank floppy disk in the drive type: For ES 680 HP workstations: ‘copyIM308Cfiles <AS Number>’ then enter (e.g. copyIM308Cfiles 1) For SCO UNIX machines: ‘doscp <filename> a:’ then enter (the filename is the name you listed in the step above) An example is shown below: •...
Page 201 TXP CLC Course CP 1430 1. Obtain MAC-addresses • Open the YDH-drawing. • Click on the symbol of the CP1430 you want to change. • Open the module properties. • Read the MAC-addresses. Address 1 is for the upper rack, address 2 for the lower rack.
Page 202 TXP CLC Course MMI Generator The MMI pictures need to be compiled to allow the connections to be made from the logic diagrams to the graphics. Follow the steps below to accomplish this. From the main ES 680 menu click on generators then OM then MMI as shown below: Ensure that the MMI editor is closed prior to generation: There are three choices when generating MMI:...
Page 203 TXP CLC Course BDM Generator BDM generation is required to create the text database that will be used for all KKS signal names and descriptions on the OT. Each Alarm Summary Listing, Indication window, operation window or detail window will retrieve information from the BDM text database for display.
Page 204 TXP CLC Course Transfer Procedures The AP should be in run mode before a code transfer is attempted. This is indicated by a steady green run light on the master and a flashing green run light on the standby processor. LAN code needs to be downloaded to the new CP.
Page 205 TXP CLC Course To load the compiled program in the CPU proceed as follows: From the main ES 680 menu click on Transfer then Load AP (offline) as below: The following menu will appear: Type in the desired AP number. The name of a protocol file (for later perusal) will always be AP_OFFL_TRANS .
Page 206 TXP CLC Course To load the compiled MMI graphics to the Operating Terminal (OT) proceed as follows: From the main ES 680 menu click on Transfer then OM then MMI Picture as below: The pictures need to be transferred to every OT in the plant, starting with the leading OT.
Page 207 TXP CLC Course To load the compiled BDM text Database to the Server Unit (SU) proceed as follows: From the main ES 680 menu click on Transfer then BDM as below: It is not necessary to log out of any running program while you transfer BDM. It is necessary to transfer BDM to each running SU separately.
Page 208 TXP CLC Course Generation for online transfer After code has been initially loaded into an AP, subsequent changes can be generated and transferred online, which means changes can be loaded while the AP is running. Care must be taken to ensure that the changes will not have adverse affects on the process.
Page 209 TXP CLC Course If any hardware modifications have been made, the system automatically starts the corresponding incremental generation. This means that it is not necessary to start the hardware generator manually and only changes to the code will be generated and transferred. Selecting to start the online handler is optional. Starting the online handler means the online transfer can be started in the event there are no errors in the generated code.
Page 210 TXP CLC Course On-line transfer The online transfer will start the Online handler. This will allow the system to update only the code that has been changed. The code transfer will be quicker than an offline transfer. The Online Handler will also allow the code to be transferred while the AP continues to run.
Page 211 TXP CLC Course There are some modifications that cannot be transferred online: • PB packaging: adding new diagrams to a loaded PB. It is possible to delete functions from an existing PB-package, but not add new ones online • Installation or removal of function blocks, which would cause relocation into another processing frame.
Page 212 TXP CLC Course Service, commissioning and other support functions When all diagrams have been generated and code has been transferred, the AS is able to carry out the automation functions. The following online options are supported by ES680, which provides: •...
Page 213 TXP CLC Course Exercise 8 Generate & Transfer Compile all necessary code following the steps below: Generate Hardware Resolve errors Close all open signal connections (see the following) Generate Code for Functions Only (AP) Resolve errors Generate LAN Resolve errors Generate OM : MMI Generate OM : BDM Program IM308 EPROM/Flash Card using PG740...
Page 214 TXP CLC Course Finding open connections between diagrams All signals between two diagrams must be created and / or connected on either end. An open signal is when a connection has be started from one diagram but has not been completed on the other diagram. Select Diagram then Open signals from the FUP editor menu.
Page 215 TXP CLC Course It is necessary to specify either the major area of the plant logic (FC Functional Complex) or a minor area of the plant logic (FGC Functional Group Complex) for the search to work. You can also select the Diagram ID code (KKS) or the Signal Destination (Dest.).
Page 216 TXP CLC Course To identify the individual signals that are open on the diagram select Info and then Open signals on the menu. A list of signals that are open will be shown in the window. Click ok to close the window before you attempt to complete the open connections.

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