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Content 1. General............................3 2. Specification ...........................8 3. Function Table ..........................13 4. Pump Hydraulic Performance.......................14 5. Piping Diagrams ...........................15 6. Wiring Diagrams ...........................16 7. Exploded View..........................21 8. Model Information.........................29 9. Replacement Procedure for Compressor ..................31 10. Caution for Assembling Outdoor Panels after Test Run .............32 11.
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1. General The manual describes the process of setting up and use of the device. Servicing and maintenance of the device can only be performed by qualified personnel. Read the manual carefully before working on the device, this way you will be informed about the intended use, functionality and process of troubleshooting the device.
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1.2 General NOTE • Before beginning the service procedure, it is necessary to read the service manual. • The installation of the device has to be performed in accordance with the manual; otherwise the manufacturer does not acknowledge the warranty. •...
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• Prepare for strong wind or earthquake and install the unit at the specified place. - Improper installation may cause the unit to topple and result in injury. • Do not install the product on a defective installation stand. - It may cause injury, accident, or damage to the product. •...
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CAUTION Installation • Always check for gas (refrigerant) leakage after installation or repair of product. - Low refrigerant levels may cause failure of product. • Do not install the product where the noise or hot air from the outdoor unit could damage the neighborhoods.
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• Be sure the installation area does not deteriorate with age. - If the base collapses, the air conditioner could fall with it, causing property damage, product failure, or personal injury. • Install and insulate the drain hose to ensure that water is drained away properly based on the installation manual.
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2. Specification Indoor Indoor unit AHNW16606B0 /HN1616T NB0 Version Controller TT3000 (MD1) Device placement Indoor Electrical data 1f connection of the internal unit Frequency Rated voltage ~ 230 Max. operational current 11.1 19.9 Max. electrical power 2.52 4.52 Fuses 1 x C16 1 x C20 Electrical power cable 3 x 4...
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Note : 1) With the cable we have taken into account laying B2 from the table A.52.4 – IEC 60364-5-52. The cable in the installation pipe is fixed to the wall. The dimensions of the electrical cables must always be checked or determined by the designing engineer of electrical installations. 2) Joint maximal load (circulation pumps, electronic valves ...) which can be connected to or powered by the internal unit, must not exceed the specified value.
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Outdoor Outdoor Units AHUW146A2 AHUW096A3 Combination Indoor Units AHNW16606B0 AHNW16606B0 Power Supply Ø / V / Hz 1/220-240/50 1 / 220-240 / 50 Maximum Running Cooling Current Heating For Power Supply Wiring Connections Number of wires (Included Earth) Cooling(Under floor) 11.0 * Capacity Heating(Under floor)
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Outdoor Units AHUW126A3 AHUW146A3 AHUW166A3 Combination Indoor Units AHNW16606B0 AHNW16606B0 AHNW16606B0 Power Supply Ø / V / Hz 1 / 220-240 / 50 1 / 220-240 / 50 1 / 220-240 / 50 Cooling Maximum Running Current Heating For Power Supply Number of Wiring Connections (Included Earth)
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Outdoor Units AHUW128A3 AHUW148A3 AHUW168A3 Combination Indoor Units AHNW16606B0 AHNW16606B0 AHNW16606B0 Power Supply Ø / V / Hz 3 / 380-415 / 50 3 / 380-415 / 50 3 / 380-415 / 50 Cooling 16.1 16.1 16.1 Maximum Running Current Heating 16.1 16.1...
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3. Function Table Indoor Features Notes Function availability ensures energy for defrost hydraulic separator to bal- Buffer tank 40liters ance the heating system Circulation pump 3way valve control to switch between space heating and DHW heating Electrical heater on/off for heating and DHW 3 X 2kW max Stop by flow switch Safety valve...
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4. Pump Hydraulic Performance Pump capacity AHNW16606B0 Pump model : Yonos PARA RS 25/7.0 PWM1 Ku WARNING Selecting a water flowrate outside the curves can cause damage to or malfunction of the unit. - 14 -...
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5. Piping Diagrams Return flow – heating system Buffer tank Flow – heating system Circulating pump DHW – Hot water Electric flow heater DHW – Circulation DHW – Cold water Condenser ODU – gas pipe 3 Way Valve ODU – liquid pipe DHW tank Mg.
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6. Wiring Diagrams Indoor Unit Model : AHNW16606B0 - 16 -...
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ELEMENT TERMINAL BLOCK DESCRIPTION L1, L2, L3, N, PE Power cable A5, GND Temperature sensor for external temperature Q11, N Cooling valve Q12, N, PE Additional external source Q7, N, PE Circulation pump of heating cycle 1 (optional) Q8, N, PE Circulation pump of heating cycle 2 (optional) N, Q9+, Q10- Mixing valve of heating cycle 2 (optional)
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Location No. Description Information Etc. 263230D Thermistor Assembly,NTC SUC Temperature CN_TH4 263230E Thermistor Assembly,NTC DIS Temperature CN_TH5 263230H Thermistor Assembly,NTC Condenser Temperature CN_TH6 263230F Thermistor Assembly,NTC Outdoor air Temperature CN_TH7 263230G Thermistor Assembly,NTC MID-PIPE Temperature CN_TH8 W6631A Harness,Multi Compressor Leadwire W6631F Harness,Single Base Pan Heater Connector...
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8. Model Information With advanced inverter technology, is suitable for applications like under floor heating, under floor cooling, and hot water generation. By Interfacing to various accessories user can customize the range of the application. In this chapter, general information of is presented to identify the installation procedure.
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Model name and related information Model Name Capacity Built-In Electric Power Source Heater(kW) Outdoor Unit Indoor Unit Heating(kW) Cooling(kW) AHUW146A2 14.0 11.0 AHUW096A3 AHUW126A3 12.0 10.4 220-240 V ~ 50 Hz AHUW146A3 14.0 11.0 1Ø 4(2+2) AHNW16606B0 3Ø 6(2+2+2) AHUW166A3 16.0 12.0 AHUW128A3...
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9. Replacement Procedure for Compressor 1. Remove the sound proof covering the faulty com- pressor, and disconnect the power 2. Disconnect the brazing sections of suction pipe and discharge pipe by using brazing torch after the refrig- erant has been pumped out or collected completely. 3.
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10. Caution for Assembling Outdoor Panels after Test Run When assemble the outdoor panels after replacement, make sure that screws of top panel are assembled as shown figure below. If screws are not assembled, it allows rain come into control box causing defect of unit.
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11. Trouble shooting Guide (Indoor Unit) Supply voltage Description of error During start-up of a bigger load (compressor, heat, additional source ...) or unsuitable supply voltage it collapses. Response The voltage of one or all electronic components of the controller assembly collapses (resets), thus does not operate properly and sends faulty information into the PLC.
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Displaying the error ERROR **NO WATER Description of error There was no flow 3X in a row at compressor start-up Response of internal unit After resolving the error, the device restarts normally by pressing the MENU button controller • Not enough water in the heating system, •...
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Displaying the error MODULE 1 - ALARM Description of error Failure of module 1 Response of internal unit The device automatically restarts after the error is resolved controller Possible causes • The wiring of the relay panel of module 1 is damaged or not implemented correctly. •...
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Displaying the error MODULE 2 - ALARM Description of error Failure of module 2 Response of internal unit The device automatically restarts after the error is resolved controller Possible causes • The wiring of the expansion relay panel of module 2 is damaged or not implemented correctly. •...
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Displaying the error Position of temperature sensor ERROR Sensor 1 MD1:A1 – temperature sensor for inlet water (return line) ERROR Sensor 2 MD1:A2 – temperature sensor for DHW ERROR Sensor 3 MD1:A3 - temperature sensor of the entry of the refrigerant into the condenser ERROR Sensor 4 MD1:A4 - temperature sensor of the exit of the refrigerant from the condenser ERROR Sensor 5...
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Displaying the error Caution flow: xx s Description of error No flow Response of internal unit controller Possible causes Disturbances in water flow. The error is displayed in the diagnostics display: • If it appears less than 3x in a row when the compressor is switched on, the device con- Troubleshooting tinues to function normally.
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Displaying the error ALARM DHW Description of error HP did not reach the minimal temperature 3x Response of internal unit After resolving the error, the device restarts normally by pressing the MENU button controller • Too low water flow through the heat exchanger in the DHW, Possible causes •...
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12. Trouble shooting Guide (Outdoor Unit) Main PCB assembly(Inverter) - Red LED means error no. 10’s digit, and green LED means 1’s digit, and when red and green simultaneously blink, it means 100’s unit. Ex) Inverter compressor IPM defect Error : error number 21 Error Code Description LED 1 (Red)
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Display Title Cause of error Check point & Normal condition code • An instant over current in the U,V,W phase - Comp lock • Instant over current - The abnormal connection of U,V,W DC PEAK • Over Rated current • Over load condition (IPM Fault) •...
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▶AHUW096A3 1. Wait PCB(Inverter) DC voltage is discharged after main power off. 2. Pull out AC(L), AC(N) connectors and U,V,W COMP Connector. 3. Set multi tester to resistance mode. 4. If the value between P and N terminal of IPM is short(0Ω) or open(hundreds MΩ), PCB needs to be replaced.(IPM dam- aged) 5.
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▶AHUW146A2/AHUW126A3/AHUW146A3/AHUW166A3 AC(N)-BLUE AC(L)-BROWN U,V,W CONNECTOR 1. Wait PCB(Inverter) DC voltage is discharged after main power off. 2. Pull out AC(L), AC(N) connectors and U,V,W COMP Connector. 3. Set multi tester to resistance mode. 4. If the value between P and N terminal of IPM is short(0Ω) or open(hundreds MΩ), PCB needs to be replaced.(IPM dam- aged) 5.
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▶AHUW128A3/AHUW148A3/AHUW168A3 1. Wait PCB(Inverter) DC voltage is discharged after main power off. 2. Pull out AC(L), AC(N) connectors and U,V,W COMP Connector. 3. Set multi tester to resistance mode. 4. If the value between P and N terminal of IPM is short(0Ω) or open(hundreds MΩ), PCB needs to be replaced.(IPM dam- aged) 5.
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Display Title Cause of error Check point & Normal condition code 1. Malfunction of Compressor 2. Blocking of Pipe Max. C/T Input Over Current 3. Low Voltage Input 4. Refrigerant, Pipe length, Blocked... WARNING Before checking PCB(Inverter) or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.
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Check Point 1. Check the power source.(230V ±15%) 2. Check the fan operation is right. 3. Check the current. 4. Check the install condition. 5. Check the CT Sensor Output signal (AHUW096A3 - Check output the CT Sensor : DC 2.5±0.2V AHUW146A2/AHUW126A3/AHUW146A3/AHUW166A3 - Check output pin 2.3 of the CT Sensor : DC 2.5±0.2V AHUW128A3/AHUW148A3/AHUW168A3 - Check input_current_T_PFC and R_PFC of the CT sensor : DC 2.5±0.2V) ▶AHUW096A3...
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Input_Current_T_PFC Input_Current_R_PFC DC LINK-Voltage _ INV ▶AHUW128A3/AHUW148A3/AHUW168A3 <Inverter PCB> <CT Sensing Check Point > - 47 -...
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Display Title Cause of error Check point & Normal condition code • DC Link Voltage is • Check CN_(L), CN_(N) Connection above 420Vdc DC Link High / Low Volt • Check Input Voltage • DC Link Voltage is • Check PCB DC Link voltage sensor parts below 140Vdc WARNING Before checking PCB(Inverter) or each outdoor electric parts, wait for 3 minutes after the power is off.
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Check Point 1. Check the WCN_P(L),P(N) Connection condition at the main PCB(Heater). (Refer to wiring diagram) 2. Check the DC Link voltage at not operating(280V 3. Check the DC Link voltage at Comp operating(340V 4. Check DC Link Sensing Signal(AHUW**6A2): 2.4~2.8V (Refer the Picture) 5.
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Display Title Cause of error Check point & Normal condition code • Check the connection of comp wire “U,V,W” DC Compressor • Compressor • Malfunction of compressor Position Starting fail error • Check the component of “IPM”, detection parts. WARNING Before checking PCB(Inverter) or each outdoor electric parts, wait for 3 minutes after the power is off.
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1. IPM Check Nw Nv Nu 23 22 21 SPM3 1. Wait PCB DC voltage is discharged after main power off. 2. Pull out V, V, W COMP connector. 3. Set multi tester to resistance mode. 4. If the value between P and N terminal of IPM is short(0Ω) or open(hundreds MΩ), PCB needs to be replaced.(IPM dam- aged) 5.
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2. CT Sensing Check • Inspecting PCB phase current sensing circuit 1. Set Multi-tester DC voltage measurement mode. 2. Mesure the below mesureing point DC voltages at Power-on standby state. 3. If the measurements are outside DC 2.5V ± 0.2V, the parts are decided as burned. Black <CT Sensing Check Point>...
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Display Title Cause of error Check point & Normal condition code 1. Overload operation (Pipe clogging/Covering/EEV defect/Ref. overcharge) 2. Compressor damage (Insulation damage/Motor PCB(Inverter) input damage) AC Input Instant over current is over 3. Input voltage abnormal (L,N) Current Error 100A(peak) for 2us 4.
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▶AHUW096A3 <Short Check Point> After turning off the main power R24N After turning off the between the ends of the resistance will between the ends o be measured 620~670Ω. be measured 620~6 ▶AHUW146A2/AHUW126A3/AHUW146A3/AHUW166A3 <Short Check Point> - 55 -...
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Display Title Cause of error Check point & Normal condition code 1. Overload operation (AHUW**6A2) (Pipe clogging/Covering/EEV defect/Ref. over- Inverter Compressor charge) Inverter compressor over input current is 30A. 2. Compressor damage(Insulation damage/Motor current (AHUW**8A2) damage) Inverter Compressor 3. Input voltage low input current is 24A.
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Display Title Cause of error Check point & Normal condition code • Overload operation (Outdoor fan constraint, screened, blocked) • Check outdoor fan constraint/ screened/ flow High temperature in • Refrigerant leakage structure Discharge pipe of the (insufficient) • Check refrigerant leakage inverter compressor •...
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Display Title Cause of error Check point & Normal condition code • Defective low pressure sensor • Defective unit fan • Refrigerant shortage/leakage • Deformation because of damage of refrigerant pipe • Defective unit EEV Excessive decrease of low Low Presser Error •...
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Display Title Cause of error Check point & Normal condition code • Open / Short 1. Bad connection of thermistor connector D-pipe sensor (Inverter) • Soldered poorly 2. Defect of thermistor connector (Open/Short) • Internal circuit error 3. Defect of outdoor PCB(Inverter) •...
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Display Title Cause of error Check point & Normal condition code • Bad connection of connector PCB(Inverter) • Bad connection high pressure connector Sensor error of high Abnormal value of sensor • Defect of high pressure connector (Open/Short) pressure (Open/Short) •...
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Display Title Cause of error Check point & Normal condition code Checking the communica- PCB Communication • Generation of noise source interfering with com- tion state between Main Error munication PCB and Inverter PCB WARNING Before checking PCB(Inverter) or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.
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▶ AHUW128A3/AHUW148A3/AHUW168A3 Installation environment interfering Purpose Items for checking Checking method of afulty points the communication Insufficient insertion of wires Damage of wire coating : Interference with wires or wire coating damage with chopping Inverter PCB LED : Replacement of inverter PCB during LED Off after resetting - 63 -...
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Display Title Cause of error Check point & Normal condition code • Power input AC 230V. • The connector for transmission is disconnected. Title • The connecting wires are misconnected. • Communication poorly Communication • The communication line is shorted at GND. (PCB(Heater) ’...
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Display Title Cause of error Check point & Normal condition code Prevention of phase unbal- Open and Reverse Phase ance and prevention of Main power wiring fault Error reverse rotation of con- stant-rate compressor n Error diagnosis and countermeasure flow chart Items for checking Sub-items for checking Checking for power...
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▶AHUW128A3/AHUW148A3/AHUW168A3 n Judgment Method of R,S,T phase loss - Set the tester in AC voltage measurement mode (The part having wave pattern) - The part that does not generate voltage was upgraded. - Power module requires checking. n Judgment method of open and reverse phase of R,S,T - Operation with replacement of R and S phases only Br own B Black Green...
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Display Title Cause of error Check point & Normal condition code 1. EEPROM contact defect/wrong insertion PCB(Inverter) & Main EEPROM Access error 2. Different EEPROM Version EEPROM check sum error and Check SUM error 3. ODU Inverter & Main PCB assembly 1 damage WARNING Before checking PCB(Inverter) or each outdoor electric parts, wait for 3 minutes after the power is off.
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Display Title Cause of error Check point & Normal condition code • Overload operation (Outdoor fan constraint, screened, blocked) • Check outdoor fan constraint / screened / flow • Unit heat exchanger con- structure High temperature taminated • Check if refrigerant overcharged in Cond.
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Display Title Cause of error Check point & Normal condition code 1. Part no. : EBR37798101~09 - Check the heatsink sensor : 10㏀/at 25℃(Unplugged) - Check the outdoor fan is driving rightly 2. Part no. : EBR37798112~21 Heatsink sensor detected Heat sink Temp, - Check the soldered condition in the 22,23 pin of high temp.(85℃)
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▶AHUW096A3 PFCM: Measuring resistance between No.19,20 pin ▶AHUW146A2/AHUW126A3/AHUW146A3/AHUW166A3 Ω ▶AHUW128A3/AHUW148A3/AHUW168A3 ③ [IPM] [PFCM] Heatsink Temp. output Pin ③ - 71 -...
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Display Title Cause of error Check point & Normal condition code 1. ODU fan locking Fan RPM is 10RPM or 2. Heatsink assembly of PCB assembly 1 condition less for 5 sec. when ODU abnormal Fan Lock Error fan starts or 40 RPM or 3.
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▶AHUW096A3 Check voltage betwen 1pin and 4pin of fan motor Fan motor connector Tester <Main PCB> ▶AHUW146A2/AHUW126A3/AHUW146A3/AHUW166A3 ▶AHUW128A3/AHUW148A3/AHUW168A3 - 73 -...
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Display Title Cause of error Check point & Normal condition code (AHUW**6A2) 1. Overload operation (Pipe clogging/Covering/EEV PCB(Inverter) input defect/Ref.overcharge) 2. Compressor damage power current is over AC input instant over cur- 48A(Peak) for 2ms. (Insulation damage/Motor damage) rent error (AHUW**8A2) 3.
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▶AHUW096A3 < Noise Filter wiring Check Point > < Main PCB wiring Check Point > < Input Power Source Check Point > - 75 -...
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n How to check the insulation resistance between the compressor and panel Measure the resistance between a compressor terminal and Compressor panel. terminals Comp Pipe Insulation Terminal Resistance U-panel ≥ 10MΩ V-panel ≥ 10MΩ C/BoxSash W-panel ≥ 10MΩ 1. Turn the switch of the tester to “Resistance" mode and check th eresistance 2.