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1. INTRODUCTION
1.1.
INTRODUCTION
The PS981 consists of 3 three-position puller legs with link plates and
a forged steel 2 and 3 leg yoke operated by a 10 ton hydraulic ram.
The ram is also compatible with sets PS980.V2, PS982.V2 & PS985.V2.
The combination of three-position legs and link plates gives
maximum reach and workpiece diameter of 250mm, enabling the set
to be used for a large range of gears, bearings and pulleys.
2. CONTENTS & PARTS
Item
Part No.
Description
1
PS990
Ram 10ton
2
PS981/02
Leg, Combination, 3 off
3
PS981/03
Plate, Steel, 6 off
4
PS981/04
Centre Adaptor
5
PS981/05
Extension (for centre adaptor)
6
PS981/06
Screw and Nut Set
7
PS981/07
Washer, 6 off
8
PS981/08
Support, Ram
PS982/OIL
15grms of oil for single refill. (not shown, not supplied)
PS982.V2-RK Repair Kit for PS990 Ram (not supplied)
3. SAFETY INSTRUCTIONS
WARNING! Ensure all Health and Safety, local authority, and
general workshop practice regulations are strictly adhered to
when using tools.
DO NOT use tools if damaged or worn.
Maintain the tools in good and clean condition for best and safest
performance.
Ensure all threads are clean and well lubricated.
Always check that puller is correctly assembled and is square
with the workpiece.
If vehicle is raised, ensure it is adequately supported with axle
stands, ramps, etc. as appropriate.
Wear suitable clothing to avoid snagging. Do not wear jewellery.
Tie back long hair.
Wear approved eye protection. A full range of personal safety
equipment is available from your Sealey dealer.
Where possible shield workpiece with canvas or similar to provide
protection against failed parts.
DO NOT heat puller jaws when heating a gear or bearing as this
will affect the temper and, therefore, the strength of the material.
DO NOT use any tool or lever to turn the ram tommy bar, use
hand effort only.
DO NOT hit workpiece, or ram, with a hammer if workpiece has
not moved with maximum puller force applied. Use a larger capacity
puller.
Account for all tools and parts being used and do not leave them
in or on the vehicle.
IMPORTANT: Always refer to the vehicle manufacturer's service
instructions, or proprietary manual, to establish the correct
procedure and data. These instructions for use are provided as a
guide only.
INSTRUCTIONS FOR:
HYDRAULIC PULLER SET
MODEL NO:
4. INSTRUCTIONS FOR USE
4.1.
4.2.
4.3.
4.4.
4.5.
PARTS LIST
Issue Date:-
12/05/05
Issue No.:-
3
PS981.V2
WARNING! Ensure that you read, understand and apply the
safety instructions in Section 3.
Confirm that the workpiece is retained by interference fit (parallel
or taper) only.
Assemble the appropriate puller, see fig.1, and adjust T-
handle (fig.2.A) so that the tommy bar (fig.2.B) is
approximately 80mm (3") above top of ram, see fig.2.
Fit the puller claws behind the workpiece and then screw
ram body down, with centre adaptor (item 4) over piston end,
until centre adaptor point locates in end of shaft from which
workpiece is to be pulled. If necessary use ram extension
(item 5) to achieve this.
Note: Only use centre adaptor
where end of shaft has a
matching 'centre' machining.
Ensure puller is centrally
positioned with respect to
workpiece and shaft and then turn
T-handle clockwise, by hand only,
to pull workpiece from shaft.
Do not screw T-handle in further than 25mm (1") from end of the
ram (see fig.2). If workpiece requires additional movement then
unscrew T-handle to 80mm from end of ram, screw ram body
down so that centre adaptor again contacts shaft and then
continue to draw workpiece up shaft.
IMPORTANT: The maximum safe load for the puller can be
achieved by hand effort alone. The use of tools or levers on
the tommy bar to increase the load will damage the puller
and may result in injury. Such misuse will also invalidate the
warranty.
WARNING! If the workpiece does not move when maximum
puller force is applied, DO NOT hit it, or the puller, in an
attempt to jar it free. Damage to puller/workpiece and personal
injury may result. Use a larger capacity puller.
fig.1
fig.2
PS981.V2
ISSUE No:1 05/01/09
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Summary of Contents for Sealey PS981.V2
- Page 1 Tie back long hair. Wear approved eye protection. A full range of personal safety equipment is available from your Sealey dealer. Where possible shield workpiece with canvas or similar to provide protection against failed parts. DO NOT heat puller jaws when heating a gear or bearing as this ...
- Page 2 Push down into main cylinder as far as ‘X’ (fig.7) Use Sealey Hydraulic Jack Oil, available from your followed by piston (fig.7.4) and spring (fig.7.3). authorised Sealey dealer. Quote model number: 5.2.7.