Maintenance; Suggested Lubricants; Cleaning And Servicing; Service Intervals - Bosch TCE 4540 Original Instructions Manual

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6.

Maintenance

6.1

Suggested lubricants

Component
Lubricant
Gearbox
ESSO Spartan EP460 ISO 460
Hydraulic pump ESSO NUTO H 46
Pneumatic sys-
ESSO FEBIS K 32
tem (conditio-
ning assembly)
Tab. 1:
Lubricants table.
!
The manufacturer is not liable for any damage
caused by use of lubricants different from those
shown in the table.
6.2

Cleaning and servicing

Before any cleaning or maintenance interven-
tion use the main switch to disconnect the
TCE 4540 and take off the network plug.
To guarantee full efficiency of the TCE 4540 and to
ensure functioning without anomalies it is essential to
clean the machine regularly and carry out periodical
maintenance.
Maintenance has to be carried out by the operator
in accordance with the manufacturer's prescriptions
shown here below.
6.2.1

Service intervals

Maintenance
Clean the mechanical moving parts, spray
them with nebulized oil or kerosene and lu-
be with motor oil or appropriate grease.
Remove condensate.
Check oil level in the oil nebulizer.
Check transmission belt tensio-
ning in order to avoid its sliding.
Check the oil level in the gearbox and keep it al-
ways between minimum and maximum level.

Change oil in the oil nebulizer.

Change oil in the gearbox.
Robert Bosch GmbH
6.2.2
1. Turn left the red button placed in the lower part of
2. Remove the accumulated condense by pressing the
Standard
3. Turn back in previous position the red button placed
DIN 51502-CLP
ISO 34-98-CC
ISO 46
DIN 51502-HLP
6.2.3
DIN 51524 PART.2-
1. Disconnect pneumatic connection.
HLP
2. Unscrew the tank cap on the oil nebulizer.
ISO 67-43-HM
ISO VG 32
3. Top up oil (see lubricant table).
6.2.4
1. Disconnect pneumatic connection.
2. Unscrew the tank cap on the oil nebulizer.
3. Discharge oil and dispose it (see chap. 7.3).
4. Top up with new oil (see lubricant table).
6.2.5
1. Put a collecting tank underneath the gearbox.
2. Unscrew the oil discharge screw.
3. Discharge oil in the gearbox and dispose it (see
4. Screw the oil discharge screw.
x
5. Top up with new gearbox oil (see lubricant table).
x
x
x
x
x
x
Maintenance | TCE 4540 | 45

Condensate removal

the water separator.
same button.
in the lower part of the water separator.

Nebulizer oil refill

Change oil in the oil nebulizer

Gearbox oil change

chap. 7.3).
en
|
1 695 105 790
2010-05-04

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