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Confidential
3.5 Preparation Stage—Unpacking
Check the following parts during unpacking:
Table 3-2: Parts for 136S 3P Rack
No.
Items
1
RACK FRAME
2
BATTERY MODULE Type A
3
BATTERY MODULE Type B
4
SMU
SMPS ASSEMBLY Type A
5
(WITH SYSTEM BMS ASSEMBLY)
6
SMPS ASSEMBLY Type B
7
BUSBAR M TO SMU
8
BUS-BAR MAIN
9
RACK FUSE BUSBAR_R_136S
10
RACK FUSE BUSBAR_L_136S
11
FUSE
12
FUSE COVER #1
13
FUSE COVER #2
14
FUSE BUSBAR LEFT UPPER
15
FUSE BUSBAR LEFT LOWER
16
FUSE BUSBAR RIGHT UPPER
17
FUSE BUSBAR RIGHT LOWER
18
WIRE ASSY RACK TO MODULE
19
WIRE ASSY MODULE TO MODULE #1
20
WIRE ASSY RACK TO RACK #2
21
WIRE ASSY RACK TO SYSTEM
22
WIRE ASSY RACK TO SMPS
23
WIRE ASSY MODULE TO MODULE #2
24
WIRE ASSY EARTH
25
SCREW M5 X 10
26
SCREW M8 X 17
27
SCREW M12 X 25
28
SCREW M12 X 16
29
SCREW M10 X 25
30
NUT M10
31
M10 FLAT WASHER
32
WIRE ASSY MCCB AUX
33
WIRE ASSY DRY CONTACT
English 8/2019. Rev 0.0
Amount
Part No.
(Unit: EA)
V808-00066A
3
V808-00068A
EM2031AE00XA
24
EM2031AE00YA
27
V049-0011XA
3
V044-0004AA (1 Phase)
1
V044-0006AA (3 phase)
V044-0005AA (1 phase)
2
SJ94-00238B (3 phase)
V050-00051A
6
SJ66-00863A
39
SJ66-00868A
3
SJ66-00876A
3
3601-001835
9
SJ63-00101A
3
V143-00002A
12
V050-00002A
3
V050-00001A
3
V050-00003A
3
V050-00004A
3
V046-0005BA
3
SJ39-00673A
45
SJ39-00674A
2
SJ39-00719A
1
SJ39-00718A
6
SJ39-00678A
3
SJ39-00725A
6
SJ60-00068A
30
SJ60-00152A
102
SJ60-00138A
12
SJ60-00137A
18
SJ60-00082A
12
SJ81-01208A
12
SJ60-00073A
12
SJ39-00807A
3
SJ39-00808A
1
.
3
Installing the Product
Remarks
V808-00066A: White, for specific customer
V808-00068A: Black, for general customer
X = 1 for specific customer
X = 3 for general customer
Y = 2 for specific customer
Y = 4 for general customer
X = A for general customer
X = B for specific customer
For Rack #1
X = A for general customer
X = B for specific customer
For Rack #2, 3
For general customer
Connect modules and SMU
High current bus bar connection for modules
Connect between modules #8 and #9
Connect between modules #8 and #9
Connect between modules #5 and #6, between modules #8 and #9,
and between modules #14 and #15
Fuse cover for fuse between modules #8 and #9
Fuse cover for fuse between modules #5 and #6, and between
modules #14 and #15
Connect between modules #14 and #15
Connect between modules #14 and #15
Connect between modules #5 and #6
Connect between modules #5 and #6
Connect Battery Module #1 and SMU.
Signal Connection for Modules
Connect Rack between #1, #2 and #3.
Connect the Rack BMS CAN connector in the SMU to the System BMS
CAN connector in the SMPS ASSEMBLY.
Connect the Rack BMS DC IN to SMPS ASSEMBLY DC OUT
Signal connection between modules #8 and #9
Connecting SMPS Assembly and SMU to Rack Frame.
Mounting SMU, SMPS, and WIRE ASSY EARTH to Rack Frame
Mounting Busbar to Module
Mounting Busbar to Switchgrear
Mounting Fuse Busbar to Fuse
Mounting Rack Frame to Rack Frame side by side
Mounting Rack Frame to Rack Frame side by side
Mounting Rack Frame to Rack Frame side by side
Connect to MCCB Aux Contact
Connect to SMPS Assembly DRY CONTACT
23
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