Sony DVP-F25 Service Manual
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Sony DVP-F25 Service Manual

Sony DVP-F25 Service Manual

Rmt-d151a/d151e
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Download this manual See also: Training Manual
SERVICE MANUAL
System
Laser: Semiconductor laser
Signal format system:
PAL/NTSC
(except US/Canadian
model)
:
NTSC (US/Canadian
model)
Audio characteristics
Frequency response: DVD VIDEO (PCM
96 kHz): 2 Hz to 44 kHz (±1.0 dB)/DVD
VIDEO (PCM 48 kHz): 2 Hz to 22 kHz
(±0.5 dB)/CD: 2 Hz to 20 kHz (±0.5 dB)
Signal-to-noise ratio (S/N ratio): 115 dB
(AUDIO OUT L/R jacks only)
Harmonic distortion: 0.003 %
Dynamic range: DVD VIDEO: 103 dB/CD:
99 dB
Wow and flutter: Less than detected value
(±0.001% W PEAK)
When you play PCM sound tracks with a
96 kHz sampling frequency, the output
signals from the DIGITAL OUT (OPTICAL)
jack are converted to 48 kHz sampling
frequency.
Photo : DVP-F25
RMT-D151E
SPECIFICATIONS
Outputs
(Jack name: Jack type/Output level/Load
impedance)
AUDIO OUT L/R: Phono jack/2 Vrms/
10 kilohms
DIGITAL OUT (OPTICAL): Optical
output jack/-18 dBm (wave length:
660 nm)
COMPONENT VIDEO OUT (Y, C
Phono jack/Y: 1.0 Vp-p/C
, C
B
0.7 Vp-p/75 ohms
VIDEO OUT: Phono jack/1.0 Vp-p/75 ohms
S VIDEO OUT: 4-pin mini DIN/
Y: 1.0 Vp-p/C: 0.3 Vp-p (PAL),
0.286 Vp-p (NTSC)/75 ohms
DVP-F25
RMT-D151A/D151E
Canadian Model
Argentina Model
Mexico Model
Hong Kong Model
Singapore Model
Australian Model
New Zealand Model
General
Power requirements:
US,Canadian,Mexico model:
120V AC, 60 Hz
Other country model:
2
20 to 240 V AC, 50/60 Hz
Power consumption: 9 W
Dimensions (approx.): 196 × 61 × 265 mm
× 2
× 10
3
1
, C
):
(7
/
/
B
R
4
2
:
(wid
th/height/depth) incl. projecting
R
parts
Mass (approx.): 1.8 kg (3 lb 14 oz.)
Operating temperature: 5 ° C to 35 ° C
(41 °F to 95 °F)
Operating humidity: 25 % to 80 %
Supplied accessories
See page 1-3.
Specifications and design are subject to
change without notice.
CD/DVD PLAYER
US Model
AEP Model
UK Model
1
/
in.)
2

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  • Page 1 Canadian Model AEP Model UK Model Argentina Model Mexico Model Hong Kong Model Singapore Model Australian Model New Zealand Model Photo : DVP-F25 RMT-D151E SPECIFICATIONS System Outputs General Laser: Semiconductor laser (Jack name: Jack type/Output level/Load Power requirements: Signal format system:...
  • Page 2 COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS GENERAL 2-3. CONTROL PANEL ASSEMBLY ··································· 2-2 2-4. COVER ············································································ 2-2 Precautions ············································································· 1-1 2-5. SW-377 BOARD, IF-96 BOARD ··································· 2-3 About this Manual ································································· 1-1 2-6. MECHANISM DECK ····················································· 2-3 This Player Can Play the Following Discs ···························· 1-1 2-7.
  • Page 4 • POWER BLOCK (ZSSR216GA/ZSSR216HA) PRINTED WIRING BOARD ······················· 4-35 • POWER BLOCK (ZSSR216GA/ZSSR216HA) SCHEMATIC DIAGRAM ···························· 4-37 • IR-42 (IR), SW-377 (FUNCTION KEY), IF-96 (FRONT KEY) PRINTED WIRING BOARDS ····················· 4-39 IC PIN FUNCTION DESCRIPTION 5-1. SYSTEM CONTROL PIN FUNCTION (MB-106 BOARD IC104: MB91307RPFV-G-BND-E1) ·...

  • Page 5: General

    CD format –MP3 format that conforms to ISO9660* nearest Sony dealer. * MP3 (MPEG1 Audio Layer 3) is a standard Level 1/Level 2, or its extended format, format defined by ISO (International Standard...

  • Page 6: Notes About The Discs

    Note that discs created in the Packet Write format evenly along the edge before inserting the cannot be played. Index to Parts and Controls disc into the player. Be sure not to touch the playback side of the disc when wiping the Note on playback operations of edge.

  • Page 7: Guide To On-Screen Displays (Control Bar)

    NDisplay 2 NDisplay 3 The following play modes 7~qs can be set. Guide to On-Screen Shows the same information as Display 2 NNo display The indicator lights up in blue when activated. during playback. Displays (Control Bar) Example: When “TVS” is set. NTSC NReturn to Display 1 The following explains the Control Bar.

  • Page 8: Step 4: Playing A Disc

    Step 4: Playing a Disc Hookups Hooking Up the Player Follow Steps 1 to 5 to hook up and adjust the settings of the player. Before you start, disconnect the power cords, check that you have all of the supplied accessories, and insert the batteries into the remote (page 14).

  • Page 9: Step 2: Connecting The Audio Cords

    Notes Step 2: Connecting the Audio Cords • Connect the player directly to the TV. If you pass the player signals via the VCR, etc., you may not receive a clear image on the TV screen. Refer to the chart below to select the connection that best suits your system. Be sure to also read the instructions for the components you wish to connect.

  • Page 10: Step 3: Attaching The Jack Cover And Stand

    • Sony will refrain from any responsibility on the Notes accident or damage caused by improper •...

  • Page 11: Step 4: Connecting The Power Cord

    Press X/x to select the setting that AUDIO SETUP Step 4: Connecting the Power Cord AUDIO ATT: matches your TV type. AUDIO DRC: STANDARD DOWNMIX: DOLBY SURROUND N If you have a wide-screen TV or a 4:3 DIGITAL OUT: Plug the player and TV mains leads (power cord) into a mains. DOLBY DIGITAL: D-PCM standard TV with a wide-screen mode...

  • Page 12: Searching For A Particular Point On A Disc

    Notes • When you insert an 8-cm (3-inch) disc, insert the disc slowly at the centre of the disc slot. If you cannot eject the disc, consult your nearest Sony When the player is in standby mode, press dealer. O RETURN, ENTER, and then [/1 on the •...

  • Page 13: Playing Video Cds With Pbc Functions (Pbc Playback)

    z Hint Selecting an album and track To play without using PBC, press ./> while Playing VIDEO CDs with Playing an MP3 Audio the player is stopped to select a track, then press H PBC Functions Track or ENTER. Press MENU. (PBC Playback) “Play without PBC.”...
  • Page 14 Press C/c to select change using X/x or the number buttons, Playing in random order (Shuffle and press c. PROGRAM (PROGRAM), then press ENTER. Play) ALL CLEAR Follow Step 5 for new programming. To 1. TITLE 0 2 – 0 3 –...

  • Page 15: Searching For A Scene

    N When playing a DVD To return to normal play (TITLE) Press CLEAR. (CHAPTER) Searching for a Scene To turn off the Control Bar (TIME/TEXT) (NUMBER INPUT) Press DISPLAY repeatedly until the Control Searching for a Title/ Select “TIME/TEXT” to search for a Bar is turned off.

  • Page 16: Sound Adjustments

    DTS), you can change the audio or more times, the DVD is recorded in Rear (L/R) TVS was developed by Sony to produce format. If the DVD is recorded with multiple audio formats. surround sound for home use using just a...

  • Page 17: Adjusting The Picture Quality (Bnr)

    To turn off the subtitles To cancel the “BNR” setting Adjusting the Picture Adjusting the Playback Select “OFF” in Step 2. Select “OFF” in Step 2. Quality Picture (BNR) To turn off the Control Bar (CUSTOM PICTURE MODE) Note Press DISPLAY repeatedly until the Control Depending on the DVD, you may not be able to Bar is turned off.

  • Page 18: Using Various Additional Functions

    Enter or re-enter your 4-digit password Parental Control (limited QUICK Using Various Additional using the number buttons, then press playback) Functions ENTER. “Custom parental control is set.” appears Playback of some DVDs can be limited Locking Discs when you enter your password. (CUSTOM according to a predetermined level such as the age of the users.

  • Page 19: Controlling Your Tv With The Supplied Remote

    Code number If you make a mistake You can control the sound level, input source, Press O RETURN. and power switch of your TV with the Sony (default) supplied remote. Set the appropriate Grundig To turn off the display manufacturer’s code.

  • Page 20: Settings For The Display (Screen Setup)

    N SCREEN SAVER Settings for the Display Custom Settings The screen saver image appears when you 16:9 (CUSTOM leave the player in pause or stop mode for 15 (SCREEN SETUP) SETUP) minutes, or when you play back a CD or DATA CD (MP3 audio) for more than 15 minutes.

  • Page 21: Additional Information

    , The player cannot play audio tracks in , Contact your nearest , The DVD prohibits changing of the MP3PRO format. Sony dealer or local subtitles. authorized Sony service facility and give the 5- The title of the MP3 audio album or track The angles cannot be changed.

  • Page 22: Glossary

    GB, a single-layer and double-sided DVD is Glossary Language Code List 9.4 GB, and double-layer and double-sided DVD is 17 GB. The picture data uses the MPEG 2 format, one Chapter (page 45) For details, see pages 48, 51, 63. of the worldwide standards of digital The language spellings conform to the ISO 639: 1988 (E/F) standard.

  • Page 23: Disassembly

    DVP-F25 SECTION 2 DISASSEMBLY The following flow chart shows the disassembly procedure. Upper case assembly (Page 2-2) Lower case (Page 2-2) Control panel assembly (Page 2-2) SW-377 board, IF-96 board Cover (Page 2-3) (Page 2-2) Mechanism deck IR-42 board (Page 2-3)

  • Page 24: Upper Case Assembly

    NOTE: Follow the disassembly procedure in the numerical order given. 2-1. UPPER CASE ASSEMBLY 2-3. CONTROL PANEL ASSEMBLY 4 Remove the upper case assembly in the direction of the arrow. 3 Six claws 3 Three claws 2 Claw 1 Claw 2 Four screws (B3) 4 Remove the Control panel assembly...

  • Page 25: Board, If-96 Board

    2-5. SW-377 BOARD, IF-96 BOARD 2-7. CHUCKING ARM BLOCK 2 While opening claw in the direction of the arrow, and remove the chucking arm assembly. 7 Groove 6 Claw 9 IF-96 board 1 Tension spring 5 Screw (B3) 8 Flexible board 2 Two claws (CN101) 3 Flexible board...

  • Page 26: Base (C) Assembly

    2-9. BASE (C) ASSEMBLY 2-11.BU HOLDER, RACK (L) 5 Screw (PWH 2.6) 1 Screw (PWH 2.6) 4 Two screws 2 Flexible 3 Two screws board 2 Spring (slider) (CN103) 3 Screw (PWH 2.6) 1 Flexible 5 Base (C) assembly board (CN102) 6 Rack (L) 7 Tension spring...

  • Page 27: Roller (Slider)

    2-13.ROLLER (SLIDER) 2-15.IR-42 BOARD 5 Light guide cover 1 Four stopper washers 2 Screw (B3) 6 IR-42 board 2 Four rollers (slider) 3 Two dowels 4 Claw 1 Flexible board (CN1651) 2-14.SLIDER (L), SLIDER (R) 2-16.POWER BLOCK 1 Move the slider (R) in the direction 2 Remove the power block of the arrow, and remove it.

  • Page 28: Board

    2-17.MB-106 BOARD 2-19.SLIDERS (L) AND (R) PHASE ADJUSTMENT 6 MB-106 board 1 Flexible board When installing the gear (P), the phase 5 Five screws (CN604) adjustment between sliders (L) and (R) (B3) is performed in the following position. 2 Flexible board (CN1651) 3 Flexible...

  • Page 29: Internal Views

    2-20.INTERNAL VIEWS Optical pick-up (KHM-270AAA)(SERVICE) A-6062-709-A Base (C) assy X-3951-911-1 Optical pick-up (KHM-270AAA)(SERVICE) A-6062-709-A...

  • Page 30: Circuit Boards Location

    2-21.CIRCUIT BOARDS LOCATION IR-42 MD-90M (IR) (MODE SWITCH) AV-68 (AUDIO/VIDEO OUT) POWER BLOCK (SWITCHING REGULATOR) MD-89M IF-96 (MODE SWITCH) (FRONT KEY) MD-91M (MODE SWITCH) MB-106 DVD/CD RF AMP, DIGITAL SERVO, MOTOR DRIVE, SW-377 SERVO, AV DECODER, SD RAM, SYSTEM CONTROL, (FUNCTION KEY) AUDIO DAC, PLL, POWER, INTERFACE CONTROL 2-8E...

  • Page 31: Block Diagrams

    DVP-F25 SECTION 3 BLOCK DIAGRAMS 3-1. OVERALL BLOCK DIAGRAM AV-68 BOARD MB-106 BOARD (SEE PAGE 4-29) (SEE PAGE 4-11 to 4-26) (CEK, EC2, SP, HK) IC404 IC405 16M SDRAM 16M SDRAM J602 S VIDEO OUT V, Y, C IC303 BASE UNIT...

  • Page 32: Rf/Servo Block Diagram

    DVP-F25 3-2. RF/SERVO BLOCK DIAGRAM IC201 2 (CD PB) IC201 2 (DVD PB) IC201 rs IC201 rs (DVD PLAY) (CD PLAY) 180mVp-p 770mVp-p 20ms/div 450mVp-p 20ms/div 330mVp-p 0.2usec/div 40msec/div BASE UNIT KHM-270AAA MB-106 BOARD (1/5) (SERVICE ASSY) IC201 ra IC201 ra...

  • Page 33: Signal Processor Block Diagram

    DVP-F25 3-3. SIGNAL PROCESSOR BLOCK DIAGRAM MB-106 BOARD (2/5) (SEE PAGE 4-15 to 4-20) IC405 IC404 16M SDRAM 16M SDRAM IC303 16M DRAM ADDT 0 – 15 ADAD 0 – 11 135-138 140-143 122 124 125 105-108 110-113 145-148 150 127 129 130 IC301 <zzz (CL301)

  • Page 34: System Control Block Diagram

    DVP-F25 3-4. SYSTEM CONTROL BLOCK DIAGRAM MD-89 BOARD (2/2) MB-106 BOARD (3/5) (SEE PAGE 4-34) (SEE PAGE 4-21) IC106 IC107 S102 FLASH MD-90 BOARD CN201 (2/2) S103 (SEE PAGE 4-33) ROSW2 ROSW3 ROSW4 HA 0 – 21 HAI0 – 21...

  • Page 35: Video Block Diagram

    DVP-F25 3-5. VIDEO BLOCK DIAGRAM AV-68 BOARD (1/2) (SEE PAGE 4-29) J601 (2/2) LINE VIDEO IC606 ed IC606 VIDEO BUFFER 2.5Vp-p CN604 (1/2) VIDEO VIDEO IN VIDEO OUT IC606 wl 2.0Vp-p J602 S/Y-OUT S/Y-IN S/Y-OUT S VIDEO OUT SIGNAL PROCESSOR...

  • Page 36: Audio Block Diagram

    DVP-F25 3-6. AUDIO BLOCK DIAGRAM AV-68 BOARD (2/2) (SEE PAGE 4-29) MB-106 BOARD (4/5) IC604 (SEE PAGE 4-25) CN604 (3/4) CN604 (2/2) SPDIF1 1 D IN OPTICAL INTERFACE SIRCS CONTROL S-LINK J603 SPDIF1 CONTROL-S IC601 1 IC601 SIGNAL PROCESSOR IC603...

  • Page 37: Interface Control Block Diagram

    DVP-F25 3-7. INTERFACE CONTROL BLOCK DIAGRAM IF-96 BOARD MB-106 BOARD (5/5) IC101 (SEE PAGE 4-23) IC704 (1/2) REMOTE COMMANDER RECEIVER (FRONT) BUFFER CN702 CN101 FRONTIR FRONTIR /IR2 EVER+5V D103 LED11/STBY LED11 STBY LED12/PWR XIFCS LED12 SW/POWER S101 XIFBUSY BUSY POWER...

  • Page 38: Power Block Diagram (1/2)

    DVP-F25 3-8. POWER BLOCK DIAGRAM (1/2) SWITCHING REGULATOR (ZSSR216GA/HA) (SEE PAGE 4-37) T101 Q203 CN201 IP201 L203 POWER SW+11V (AU) TRANSFORMER Q201 L202 D201 SW+11V (M) • Q303 IP301 D301 L303 SW+5V D303 AC IN CN101 D101 F101 L101, 102...

  • Page 39: Power Block Diagram (2/2)

    DVP-F25 3-9. POWER BLOCK DIAGRAM (2/2) AV-68 BOARD (SEE PAGE 4-29) CN604 5V (D-OUT) AI+5V IC605 –5V REG IC606 VIDEO SW–8V BUFFER AU+11V IC603 AUDIO AMP SW–8V CN603 IC604 OPTICAL DIGITAL DIGITAL OPTICAL MB-106 BOARD (SEE PAGE 4-11 to 4-26)
  • Page 40 MEMO 3-20E...

  • Page 41: Printed Wiring Boards And Schematic Diagrams

    DVP-F25 SECTION 4 PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS 4-1. FRAME SCHEMATIC DIAGRAM CN703 CN203 CN201 EVER+5V EVER+5V BASE UNIT SW-377 SW4 STOP/PAUSE SW4 STOP/PAUSE FMS-21 BOARD SW2 EJECT/PLAY SW2 EJECT/PLAY FLAT CABLE CN702 CN101 EVER+5V EVER+5V FOB-3 MB-106 BOARD...

  • Page 42: Printed Wiring Board

    DVP-F25 4-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS THIS NOTE IS COMMON FOR WIRING BOARDS AND SCHEMATIC DIAGRAMS (In addition to this, the necessary note is printed in each block) (For printed wiring boards) (For schematic diagrams) • All capacitors are in µF unless otherwise noted. pF : µµF.
  • Page 43 DVP-F25 MB-106 AV-68 BOARD BOARD IR-42 MD-90M (IR) (MODE SWITCH) IC103 8 IC201 rs IC403 tj AV-68 IC606 ed (AUDIO/VIDEO OUT) POWER BLOCK (CD PLAY) (SWITCHING REGULATOR) 930mVp-p 3.9Vp-p 37nsec 330mVp-p 2.5Vp-p 20ms/div MD-89M IF-96 (MODE SWITCH) IC103 3 IC201 ra IC403 tl IC606 w;...
  • Page 44 DVP-F25 For printed wiring board There are a few cases that the part printed on MB-106 (DVD/CD, RF AMP, DIGITAL SERVO, MOTOR DRIVE, SERVO, AV DECODER, SD RAM, SYSTEM CONTROL, • : Uses unleaded solder. this diagram isn’t mounted in this model.
  • Page 45 DVP-F25 • : Uses unleaded solder. • Refer to page 4-6 for circuit boards location. MB-106 BOARD (SIDE B) D603 IC101 IC103 IC106 IC201 IC202 IC203 IC303 IC401 IC402 IC601 IC602 IC701 Q201 Q202 Q204 Q604 Q605 Q608 Q609 Q610...

  • Page 46: Dvd/Cd Rf Amp, Digital Servo

    DVP-F25 For Schematic Diagram • Refer to page 4-7 for printed wiring board. • Refer to page 4-5 for waveforms. MB-106 BOARD(1/8) DVD/CD RF AMP,DIGITAL SERVO CN202 -REF.NO.:1000 SERIES- XX MARK:NO MOUNT NO MARK:PB MODE SIGNAL PATH VIDEO SIGNAL AUDIO...

  • Page 47: Motor Drive

    DVP-F25 For Schematic Diagram • Refer to page 4-7 for printed wiring board. MB-106 BOARD(2/8) MOTOR DRIVE -REF.NO.:1000 SERIES- XX MARK:NO MOUNT +11V NO MARK:PB MODE M_GND +3.3V TO(8/8) R259 JL248 JL247 EVER+5V R254 R250 C249 C258 100k 100k 0.01u R261 ±...

  • Page 48: Servo

    DVP-F25 For Schematic Diagram • Refer to page 4-7 for printed wiring board. • Refer to page 4-5 for waveforms. MB-106 BOARD(3/8) SERVO -REF.NO.:1000 SERIES- XX MARK:NO MOUNT NO MARK:PB MODE FL302 R351 +1.8V FL301 R352 R301 +3.3V R302 IC302...

  • Page 49: Av Decoder

    DVP-F25 For Schematic Diagram • Refer to page 4-7 for printed wiring board. • Refer to page 4-5 for waveforms. MB-106 BOARD(4/8) AV DECODER -REF.NO.:1000 SERIES- XX MARK:NO MOUNT NO MARK:PB MODE XWRH XAVDCS3 TO(6/8) XAVDIT XAVDCS2 XAVDWT TO(6/8) DACK0...

  • Page 50: Sdram

    DVP-F25 For Schematic Diagram • Refer to page 4-7 for printed wiring board. MB-106 BOARD(5/8) NO MARK:PB MODE SDRAM -REF.NO.:1000 SERIES- XX MARK:NO MOUNT ADDT0 IC404 ADDT0 MSM56V16160F-10T4FM1 ADDT15 C437 ADDT15 ADDT1 ADDT1 ADDT0 ADDT15 ADDT14 ADDT14 DQ15 ADDT1 ADDT14...

  • Page 51: System Control

    DVP-F25 For Schematic Diagram • Refer to page 4-7 for printed wiring board. • Refer to page 4-5 for waveform. MB-106 BOARD(6/8) SYSTEM CONTROL -REF.NO.:1000 SERIES- XX MARK:NO MOUNT NO MARK:PB MODE +3.3V TO(8/8) +1.8V R169,R164 XX XX US,Canadian Model...
  • Page 52 DVP-F25 For Schematic Diagram • Refer to page 4-7 for printed wiring board of MB-106 board. • Refer to page 4-39 for printed wiring board of IR-42, SW-377, IF-96 boards. • Refer to page 4-5 for waveform. IC101 GP1UM26SXK IC101...

  • Page 53: Power, Audio Adc, Pll

    DVP-F25 For Schematic Diagram • Refer to page 4-7 for printed wiring board. • Refer to page 4-5 for waveforms. IC103 MB-106 BOARD(8/8) 27MAVD POWER,AUDIO DAC,PLL FB101 R176 -REF.NO.:1000 SERIES- C104 IC103 SM8707EV-G-E2 C112 0.01u XX MARK:NO MOUNT IC102 R134...

  • Page 54: Av Out

    DVP-F25 AV-68 (AV OUT) PRINTED WIRING BOARD • : Uses unleaded solder. For printed wiring board AV-68 BOARD IR-42 MD-90M (IR) (MODE SWITCH) CN603 B-1 There are a few cases that the part printed on AV-68 CN604 B-5 (AUDIO/VIDEO OUT) POWER BLOCK this diagram isn’t mounted in this model.

  • Page 55: Av Out)

    DVP-F25 For Schematic Diagram • Refer to page 4-27 for printed wiring board. • Refer to page 4-5 for waveforms. AV-68 BOARD R616 A/V OUT 4700 R626 ± 0.5% 2200 -REF.NO.:2000 SERIES- R628 C614 R623 5600 560p XX MARK:NO MOUNT 2200 ±...

  • Page 56: Function Switch 1), Md-90 (Function Switch), Md-91 (Switch) Printed Wiring Boards

    DVP-F25 MD-89 (FUNCTION SWITCH 1), MD-90 (FUNCTION SWITCH), MD-91 (SWITCH) PRINTED WIRING BOARDS MD-89 BOARD (SIDE A) MD-91 BOARD (SIDE A) S104 CN104 S102 S103 R101 1-682-758- (11) CN103 1-682-760- (11) MD-90 BOARD (SIDE A) For printed wiring board There are a few cases that the part printed on this diagram isn’t mounted in this model.
  • Page 57 DVP-F25 For Schematic Diagram • Refer to page 4-31 for printed wiring board. MD-89 BOARD MD-91 BOARD S102 TP102 R103 S401 S103 TP103 CN401 R102 S104 FDD-13 ROSW1 TP104 FLAT CABLE CN402 R101 TP109 POLLER MOTOR CN102 CN101 CKM- CKM-...

  • Page 58: Power Block (Zssr216Ga/Zssr216Ha)

    DVP-F25 POWER BLOCK (ZSSR216GA/ZSSR216HA) PRINTED WIRING BOARD • : Uses unleaded solder. SWITCHING REG (ZSSR216GA: US,Canadian,Mexico Model) (ZSSR216HA: Other Country Model) 1-468-701- 1-468-702- 11 For printed wiring board There are a few cases that the part printed on this diagram isn’t mounted in this model.

  • Page 59: Power Block (Zssr216Ga/Zssr216Ha)

    DVP-F25 For Schematic Diagram • Refer to page 4-35 for printed wiring board. POWER BLOCK ZSSR216GA(US,Canadian,Mexico Model) IP201 500mA L203 C201 ZSSR216HA(Other Country Model) 1000p 630V Q203 R206 L201 T101 100k CPH3314 F101 C205 +11V SW 2A/250V POWER R201 TRANSFORMER...

  • Page 60: Ir), Sw-377 (Function Key), If-96 (Front Key) Printed Wiring Boards

    DVP-F25 IR-42 (IR), SW-377 (FUNCTION KEY), IF-96 (FRONT KEY) PRINTED WIRING BOARDS • : Uses unleaded solder. • Refer to page 4-24 for schematic diagrams. (IR-42 BOARD only) For printed wiring board There are a few cases that the part printed on this diagram isn’t mounted in this model.

  • Page 61: Ic Pin Function Description

    DVP-F25 SECTION 5 IC PIN FUNCTION DESCRIPTION 5-1. SYSTEM CONTROL PIN FUNCTION (MB-106 BOARD IC104: MB91307RPFV-G-BND-E1) Pin No. Pin Name Function HA17-HA21 Address bus A17 to A21 HA22 – Not used I2C EEPROM write protect output XSACS – Not used AVCC –...
  • Page 62 Pin No. Pin Name Function – Power supply (+3.3 V) CKSW3 Chuck sensor input3 CKSW1 Tray sensor input1 CS0X Chip select signal output (for external ROM) CS1X – Not used CS2X AV DEC chip select signal output CS3X AV DEC chip select signal output CS4X ARP chip select signal output CS5X...

  • Page 63: Test Mode

    DVP-F25 SECTION 6 TEST MODE 6-1. GENERAL DESCRIPTION 6-3. SYSCON DIAGNOSIS The Test Mode allows you to make diagnosis and adjustment eas- The same contents as board detail check by serial interface can be ily using the remote commander and monitor TV. The instructions, checked from the remote commander.

  • Page 64: General Description Of Checking Method

    To quit the diagnosis and return to the Check Menu screen, press General Description of Checking Method x or [ENTER] key. If an error occurred, the diagnosis is suspended 2. Version and the error code is displayed as shown below. (2-2) Revision ROM revision number is displayed.
  • Page 65 4. Servo (5-4) ARP to RAM Address Bus Data write t other address read discord check (4-2) Servo DSP Check Error 10: ARP Tt RAM address bus error Data write t read, and accord check Caution: Address and data display in case of an error is Error 12: Read data discord different from the display of other diagnosis (described 0x9249, 0x2942 and 0x4294 are written to the RAM ad-...
  • Page 66 6. AV Decoder 8. Audio Output (8-2) ARP t1935 (6-2) 1935 RAM Data flow from supply system DRAM to SDRAM of AV Data write t read, and accord check Decoder is tested. Error 14: AVD RAM read data discord Error 15: ARP t 1935 video NG The program code data stored in ROM (IC107) are copied 16: ARP t 1935 audio NG to all areas of RAM (IC504, IC505) connected to the AVD...

  • Page 67: Drive Auto Adjustment

    Error Codes List 6-4. DRIVE AUTO ADJUSTMENT 00: Error not detected DVD reference disc 01: RAM write/read data discord Single Layer 02: GATE array NG HLX-503 (J-6090-069-A) (NTSC) OR 03: EEPROM NG HLX-504 (J-6090-088-A) (NTSC) 04: Flash memory clear error Dual Layer 05: Flash memory write error HLX-501 (J-6090-071-A) (NTSC) OR...
  • Page 68 1. DVD Single Layer Disc 3. DVD Dual Layer Disc Select [1], insert DVD single layer disc, and press [ENTER] key, Select [3], insert DVD dual layer disc, and press [ENTER] key, and and the adjustment will be made through the following steps, then the adjustment will be made through the following steps, then ad- adjusted values will be written to the EEPROM.

  • Page 69: Drive Manual Operation

    6-5. DRIVE MANUAL OPERATION 0. Disc Check Memory On the Test Mode Menu screen, select [2], and the manual opera- Disc Check tion menu will be displayed. For the manual operation, each servo on/off control and adjustment can be executed manually. 1.
  • Page 70 Once the disc type has been selected, the sector address or time 2. Servo Control code display field will appear as shown below. These values are displayed when PLL is locked. Servo Control 1. LD R. Sled FWD 2. SP L.
  • Page 71 3. Track/Layer Jump 4. Manual Adjustment Track/Layer Jump Manual Adjustment:Up/Down 1. 1Tj FWD R. Fj (L1->L0) 1. TRK. Offset 2. 1Tj REV L. Fj (L0->L1) 2. Focus Gain 3. 2Tj FWD U. Lj (L1->L0) 3. TRK. Gain 4. 2Tj REV D.
  • Page 72 5. Auto Adjustment 6. Memory Check The display image is shown below and three screens in total can be selected. Auto Adjustment 1. Auto TRK. Offset  DL  2. Auto Focus Balance EEPROM DATA 1 3. Auto Focus Offset LCD SL 4.

  • Page 73: Mecha Aging

    6-6. MECHA AGING 6-8. VERSION INFORMATION ### Version Infomation ### ### Mecha Aging ### IF con. Ver.x.xxx(xxxx) Group SYScon. Ver.x.xxx(xxxx) Press OPEN key Model Region 0x Servo DSP Ver:x.xxx AVD ucode Ver:xxxxxxxx Abort : STOP key OPT TYPE : x LASER Exit : RETURN On the Test Mode Menu screen, selecting [3] executes the aging The ROM version, region code, OPT type, etc.

  • Page 74: If Con Self Diagnostic Function

    6-10. IF CON SELF DIAGNOSTIC FUNCTION You can check functions of the buttons using the self- diagnostics function of IFcon as follows. The self-diagnostics mode of IFcon is different from the normal operation in the following points. 1. Power supply voltage monitoring at power-on is stopped. 2.

  • Page 75: Electrical Adjustment

    DVP-F25 SECTION 7 ELECTRICAL ADJUSTMENT In making adjustment, refer to 7-3. Adjustment Related 7-1. POWER SUPPLY CHECK Parts Arrangement. ZSSR216GA (US,Canadian,Mexico) ZSSR216HA (Except: US,Canadian,Mexico) This section describes procedures and instructions necessary for adjusting electrical circuits in this unit. Mode Instruments required:...

  • Page 76: Adjustment Of Video System

    7-2. ADJUSTMENT OF VIDEO SYSTEM Checking S Video Output S-C <Purpose> Video Level Adjustment (MB-106 BOARD) This checks whether the S video output S-C satisfies the NTSC <Purpose> standard. If it is not correct, the colors will be too dark or too light. This adjustment is made to satisfy the NTSC standard, and if not Mode Video level adjustment in test mode...
  • Page 77 Checking Component Video Output B-Y Checking Component Video Output R-Y <Purpose> <Purpose> This checks component video output B-Y. If it is incorrect, correct This checks component video output R-Y. If it is incorrect, correct color will not be displayed when connected to, for instance, color will not be displayed when connected to, for instance, component input projector.

  • Page 78: Adjustment Related Parts Arrangement

    7-3. ADJUSTMENT RELATED PARTS ARRANGEMENT MB-106 BOARD (Side A) CN501 RV402 POWER BOARD (Side A) CN201 7-4E...

  • Page 79: Repair Parts List

    DVP-F25 SECTION 8 REPAIR PARTS LIST 8-1. EXPLODED VIEWS NOTE: • -XX, -X mean standardized parts, so they may • Abbreviation The components identified by mark 0or have some differences from the original one. CND : Canadian model dotted line with mark 0 are critical for safety.

  • Page 80: Overall Section

    8-1-1. OVERALL SECTION Mechanism deck section-1, 2 (See page 8-3, 8-4) supplied supplied Main chassis section supplied (See page 8-5) Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 3-077-373-21 CASE, LOWER (US,CND) X-3952-790-1 COVER (LOWER) ASSY, TERMINAL 3-077-373-31 CASE, LOWER (AEP,UK,AUS,NZ,HK,SP) 3-070-489-01 LABEL, PATCH 3-077-373-41 CASE, LOWER (AR,MX)

  • Page 81: Mechanism Deck Section-1

    8-1-2. MECHANISM DECK SECTION-1 supplied supplied Mechanism deck section-2 (See page 8-4) supplied supplied Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 7-627-554-58 SCREW +P 2X2.8 3-070-596-01 SPRING, COMPRESSION X-3951-914-1 MOTOR (C) ASSY 3-070-587-01 SPRING, EXTENSION 3-070-576-01 BRACKET (C), MOTOR 3-070-583-01 ROLLER (HP) 3-727-176-01 WASHER, STOPPER...

  • Page 82: Mechanism Deck Section-2

    8-1-3. MECHANISM DECK SECTION-2 supplied supplied Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 3-070-554-01 GEAR (P) 3-727-176-01 WASHER, STOPPER X-3952-705-1 SLIDER (L) ASSY 3-070-567-01 GEAR (R) 3-968-729-81 SCREW (2X3) 3-070-566-01 WHEEL (R), WORM 7-685-104-19 SCREW +P 2X6 TYPE2 NON-SLIT 3-070-569-01 ROLLER (SLIDER) X-3951-915-1 MOTOR (R) ASSY 3-077-279-01 CAP 2, S...

  • Page 83: Main Chassis Section

    8-1-4. MAIN CHASSIS SECTION supplied supplied supplied not supplied not supplied Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 3-970-608-01 SUMITITE (B3), +BV A-6065-807-A MB-106(EC) BOARD, COMPLETE 0 152 1-468-701-11 POWER BLOCK (ZSSR216GA)(MX,US,CND) (AEP,UK,AUS,NZ) 0 152 1-468-702-11 POWER BLOCK (ZSSR216HA) A-6065-809-A MB-106(GA) BOARD, COMPLETE (HK,SP) (AEP,UK,AR,AUS,NZ,HK,SP)

  • Page 84: Electrical Parts List

    AV-68 8-2. ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • SEMICONDUCTORS When indicating parts by reference number, parts list may be different from the parts In each case, u: µ, for example: please include the board name. specified in the diagrams or the components uA...: µA...
  • Page 85 AV-68 IF-96 IR-42 MB-106 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R622 1-218-865-11 METAL CHIP 5.6K 0.5% 1/10W IR-42(UC) COMPL R623 1-216-825-11 METAL CHIP 2.2K 1/16W *************** R626 1-216-825-11 METAL CHIP 2.2K 1/16W R627 1-216-825-11 METAL CHIP 2.2K 1/16W 3-077-418-01 HOLDER, LED...
  • Page 86 MB-106 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C216 1-164-230-11 CERAMIC CHIP 220PF C308 1-126-206-11 ELECT CHIP 100uF 6.3V C218 1-162-965-11 CERAMIC CHIP 0.0015uF 10% C309 1-162-970-11 CERAMIC CHIP 0.01uF C219 1-107-826-11 CERAMIC CHIP 0.1uF C310 1-162-927-11 CERAMIC CHIP 100PF...
  • Page 87 MB-106 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C429 1-162-970-11 CERAMIC CHIP 0.01uF CN703 1-779-353-21 CONNECTOR, FFC/FPC 5P C431 1-162-970-11 CERAMIC CHIP 0.01uF C432 1-162-970-11 CERAMIC CHIP 0.01uF < DIODE > C433 1-162-970-11 CERAMIC CHIP 0.01uF C435 1-162-970-11 CERAMIC CHIP...
  • Page 88 MB-106 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < COIL > R141 1-216-833-11 METAL CHIP 1/16W R143 1-216-864-11 METAL CHIP 1/16W L201 1-412-031-11 INDUCTOR CHIP 47uH R145 1-216-864-11 METAL CHIP 1/16W L202 1-412-031-11 INDUCTOR CHIP 47uH R148 1-216-809-11 METAL CHIP 1/16W...
  • Page 89 MB-106 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R226 1-216-853-11 METAL CHIP 470K 1/16W R315 1-216-817-11 METAL CHIP 1/16W R227 1-216-846-11 METAL CHIP 120K 1/16W R316 1-216-829-11 METAL CHIP 4.7K 1/16W R229 1-216-833-11 METAL CHIP 1/16W R317 1-216-833-11 METAL CHIP...
  • Page 90 MB-106 MD-89M MD-90M MD-91M POWER BLOCK (ZSSR216GA/ZSSR216HA) Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R638 1-216-841-11 METAL CHIP 1/16W MD-89M COMPL (AEP,UK,AUS,NZ) ************** R639 1-216-833-11 METAL CHIP 1/16W R640 1-216-841-11 METAL CHIP 1/16W < CONNECTOR > R644 1-216-833-11 METAL CHIP 1/16W...
  • Page 91 SW-377 Ref. No. Part No. Description Remarks A-6065-802-A SW-377 BOARD, COMPLETE *********************** < CONNECTOR > * CN201 1-793-155-11 CONNECTOR, FFC/FPC 5P < RESISTOR > R202 1-216-073-91 RES-CHIP 1/10W R204 1-216-073-91 RES-CHIP 1/10W < SWITCH > S201 1-771-206-11 SWITCH, KEY BOARD (LED NON) (EJECT) S202 1-771-206-11 SWITCH, KEY BOARD (LED NON) (PLAY) S203...
  • Page 92 DVP-F25 Sony Corporation 2002H1600-1 Home Video Company 9-929-734-11 ©2002.8 — 122 — Published by Quality Assurance Dept.

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