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SERVICE MANUAL

Ver. 1.0 2006. 10
Sony Corporation
9-887-453-01
2006J04-1
eVehicle Division
© 2006. 10
Published by Sony Techno Create Corporation
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
55 watts per channel minimum continuous average power into
4 ohms, both channels driven from 20 Hz to 20 kHz with no more
than 0.04% total harmonic distortion per Car Audio Ad Hoc Committee
standards.
SPECIFICATIONS
Circuit system
OTL (output transformerless) circuit
Pulse power supply
Inputs
RCA pin jacks
High level input connector
Input level adjustment range
0.3 – 6 V (RCA pin jacks),
2.8 – 12 V (High level input)
Outputs
Speaker terminals
Speaker impedance
2 – 8 Ω (stereo)
4 – 8 Ω (when used as a bridging amplifier)
Maximum output
4 speakers: 110 W × 4 (at 4 Ω)
3 speakers: 150 W × 2 (at 2 Ω) + 300 W × 1 (BTL, at 4 Ω)
Rated output (supply voltage at 14.4 V)
4 speakers:
60 W × 4 (20 Hz – 20 kHz, 1% THD+N, at 4 Ω)
70 W × 4 (20 Hz – 20 kHz, 1% THD+N, at 2 Ω)
Frequency response
5 Hz – 50 kHz (
Harmonic distortion
0.005% or less (at 1 kHz, 4 Ω)
Low-pass filter
80 Hz, –18 dB/oct
High-pass filter
80 Hz, –12 dB/oct
Power requirements
12 V DC marine battery (negative ground)
Power supply voltage
10.5 – 16 V
Current drain
at rated output : 33 A (4 Ω, 60 W × 4)
Remote input : 1 mA
Approx. 401 × 55 × 264 mm
Dimensions
(15
× 2
× 10
7/8
1/4
not incl. projecting parts and controls
Mass
Approx. 3.2 kg (7 lb 1 oz) not incl. accessories
Supplied accessories
Mounting screws (4)
High level input cord (1)
Protection cap (1)
Design and specifications are subject to change without
notice.
XM-604M
+0
dB)
–3
in) (w/h/d)
1/2
STEREO POWER AMPLIFIER
US Model
Canadian Model
AEP Model
UK Model
E Model
1

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Summary of Contents for Sony XM-604M

  • Page 1: Service Manual

    Supplied accessories Mounting screws (4) High level input cord (1) Protection cap (1) Design and specifications are subject to change without notice. STEREO POWER AMPLIFIER Sony Corporation 9-887-453-01 2006J04-1 eVehicle Division © 2006. 10 Published by Sony Techno Create Corporation...
  • Page 2: Table Of Contents

    LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
  • Page 3: General

    If you have any questions or problems concerning your unit that are not covered in this manual, please consult your nearest Sony dealer. Précautions • Cet appareil est conçu pour fonctionner Remplacement du fusible uniquement sur un courant de 12 V CC avec Si le fusible fond, vérifiez les connexions de...
  • Page 4: Connections

    XM-604M Connections Installation Installation Make the terminal connections as illustrated below. Before Installation Avant l’installation Effectuez les connexions des bornes comme illustré ci-dessous. • Mount the unit either inside a boatwall or the • Montez l’appareil à l’intérieur de la paroi mur cabin.
  • Page 5: Speaker Connections

    XM-604M Input Connections/Connexions d’entrée Speaker Connections Turn on or off the LPF and HPF switch at the unit rear as illustrated below. Line Input Connection Conexións des haut-parleurs Connexion d’entrée de ligne Réglez le commutateur LPF et HPF situé à l’arrière de l’appareil à On ou Off, comme indiqué dans l’illustration ci-dessous.
  • Page 6: Disassembly

    XM-604M SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. 2-1. BOTTOM PLATE (Page 6) 2-2. MAIN BOARD SECTION (Page 7) 2-3. FRONT PANEL (Page 7) Note : Follow the disassembly procedure in the numerical order given.
  • Page 7: Main Board Section

    XM-604M 2-2. MAIN BOARD SECTION 4 screw (+BTP 3 × 6) 3 three screws (+P 3 × 8) 2 three screws (+P 3 × 8) 1 three screws (+P 3 × 8) 5 MAIN board section heat sink (main) 2-3. FRONT PANEL...
  • Page 8: Diagrams

    XM-604M SECTION 3 DIAGRAMS NOTE FOR REPLACEMENT OF THE THIS NOTE IS COMMON FOR PRINTED WIRING TRANSISTORS: BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is The transistors Q110, 111, 210, 211, 310, 311, 410 and 411 have printed in each block.)
  • Page 9: Block Diagram

    XM-604M 3-1. BLOCK DIAGRAM (FRONT) PRE AMP CN903 IC801 (1/2) OVERLOAD GAIN CONTROL AMP MUTE FRONT IC805 (1/2) CN902 (1/2) SWITCH SPEAKER Q112 Q101 VR801-1 DIFFERENTIAL DRIVE DRIVE POWER IC803 (1/2) Q103 Q104 Q108 Q110 MUTE BIAS S801-1 CONTROL Q106,107...
  • Page 10: Printed Wiring Board

    XM-604M 3-2. PRINTED WIRING BOARD : Uses unleaded solder. MAIN BOARD • Semiconductor Location Ref. No. Location Ref. No. Location D101 Q210 D102 Q211 D201 Q212 D202 Q301 D301 Q302 D302 Q303 D401 Q304 D402 Q305 D801 Q306 D802 Q307...
  • Page 11: Schematic Diagram -Main Section (1/2)

    XM-604M 3-3. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) — R159 R158 R175 D101 R155 Q108 R170 Q104 Q103 C152 Q110 R165 Q112 R167 R177 R163 R112 C151 C153 Q101 VR801 R113 JC726 R153 R161 Q107 CNJ101 IC801(1/2) TP15 R108 C111...
  • Page 12: Schematic Diagram -Main Section (2/2)

    XM-604M 3-4. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — (Page 11) R805 C805 Q807 TP22 TP28 Q812 Q811 Q809 Q810 R926 Q911 T901 C819 D803 TP26 R922 Q908 R928 TP23 R814 C915 R923 C912 C826 JC725 R929 C821 R920 Q910...
  • Page 13: Exploded Views

    XM-604M SECTION 4 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied. Example : 0 are critical for safety.
  • Page 14: Main Board Section

    XM-604M 4-2. MAIN BOARD SECTION not supplied not supplied Q111,Q110, Q311,Q310,Q411,Q410 Q211,Q210 not supplied D804,D803 Q911,Q910,Q912,Q913 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1219-711-A MAIN BOARD, COMPLETE Q211 8-729-024-77 TRANSISTOR 2SA1908-Y 3-225-184-12 SCREW (+PS.TT.3XL) Q310...
  • Page 15: Electrical Parts List

    XM-604M SECTION 5 MAIN ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • SEMICONDUCTORS The components identified by mark 0 or dotted line with mark the parts list may be different from the In each case, u : µ, for example: 0 are critical for safety.
  • Page 16 XM-604M MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C818 1-162-974-11 CERAMIC CHIP 0.01uF D806 8-719-083-83 DIODE UDZS-TE17-15B C819 1-165-949-31 ELECT 1500uF D807 8-719-914-43 DIODE DAN202K C820 1-165-949-31 ELECT 1500uF D901 8-719-914-43 DIODE DAN202K C821...
  • Page 17 XM-604M MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < COIL > Q410 8-729-024-80 TRANSISTOR 2SC5100-Y Q411 8-729-024-76 TRANSISTOR 2SA1908-P L801 1-410-396-71 INDUCTOR, FERRITE BEAD 0.45uH Q411 8-729-024-77 TRANSISTOR 2SA1908-Y L901 1-411-756-21 COIL, CHOKE 50uH...
  • Page 18 XM-604M MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R165 1-216-837-11 METAL CHIP 1/10W R308 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10W R166 1-216-182-00 RES-CHIP 1/8W R309 1-218-871-11 METAL CHIP 0.5% 1/10W R167 1-216-134-00 RES-CHIP 1/8W...
  • Page 19 XM-604M MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R464 1-218-831-11 METAL CHIP 0.5% 1/10W R930 1-216-789-11 METAL CHIP 1/10W R465 1-216-837-11 METAL CHIP 1/10W R931 1-216-789-11 METAL CHIP 1/10W R466 1-216-182-00 RES-CHIP 1/8W R932...
  • Page 20 XM-604M REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2006. 10...

Table of Contents