Removing The Fuel Sender; Checking The Fuel Sender; Installing The Fuel Sender; Installing The Fuel Tank - Yamaha WR450F Owner's Service Manual

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REMOVING THE FUEL SENDER

EAS2GC1344
1. Remove:
• Fuel sender
ECA
NOTICE
Do not drop the fuel sender or give it a
strong shock.

CHECKING THE FUEL SENDER

EAS2GC1345
1. Disconnect:
• Fuel pump coupler
• Fuel sender coupler
(from the wire harness)
2. Disconnect:
• Starter motor lead
(from starter relay)
3. Remove:
• Fuel tank
4. Remove:
• Fuel sender
(from the fuel tank)
5. Connect:
• Fuel sender coupler
6. Push the start switch.
7. Check:
• Fuel level warning light
Out of specification  Replace the fuel
sender.
Fuel pump is atmosphere "A"
 Fuel level warning light is come on
Fuel pump is soaked in fuel "B"
Fuel level warning light is goes off
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1
4
6

INSTALLING THE FUEL SENDER

EAS2GC1346
1. Install:
• Fuel sender gasket
• Fuel sender
Fuel sender bolts
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
TIP
• Do not damage the installation surfaces of the
fuel tank when installing the fuel sender.
• Always use a new fuel sender gasket.
• Install the fuel sender as shown in the illustra-
tion.
• When install the fuel sender, make sure that
the projection "a" faces the rear of the vehicle.

INSTALLING THE FUEL TANK

EAS2GC1347
1. Install:
• Fuel tank
2. Connect:
• Fuel hose
ECA
NOTICE
• Connect the fuel hose securely, and check
that the orientation of the installed fuel
hose holder is correct.
• Take care not to kink or pinch the fuel
hose.
8-4
FUEL TANK
New
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