Sony KDL-32S5100 Service Manual
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Sony KDL-32S5100 Service Manual

Lcd digital color television
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See also: Important Safety Instructions , Reference Book
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME
KDL-32S5100
KDL-32S5100
KDL-40S5100
KDL-40S5100
KDL-46S5100
KDL-46S5100
ORIGINAL MANUAL ISSUE DATE: 2/2009
:UPDATED ITEM
REVISION DATE
2/2009
2/2009
4/2009
9/2009
9-883-810-04
REMOTE COMMANDER
RM-YD028
RM-YD028
RM-YD028
RM-YD028
RM-YD028
RM-YD028
SUBJECT
No revisions or updates are applicable at this time.
Corrected model destination groupings. Replaced pages 1 and 2.
Updated Specifi cation Section. Replaced pages 4-12.
Updated Disassembly Section. Replaced page 18.
Updated Wire Dressing Diagrams. Replaced pages 20-47.
Added Support Belt Kit P/N for KDL-32S5100. Repaced page 107.
Updated Accessories and Packing. New AC Power Cords. Corrected part descriptions for
Support Belt Kits and added contents. Added contents for Screw Bag Assy. Replaced page 107.
Updated Exploded View Section to remove LCD Panel specifi c information. Replaced page 81.
Corrected model reference for KDL-32S5100 AC Power Cord. Replaced page 107.
EX2R
US/CND
MX/LATIN AMERICA
US/CND
MX/LATIN AMERICA
US/CND
MX/LATIN AMERICA
LCD DIGITAL COLOR TELEVISION
CHASSIS
DESTINATION

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Summary of Contents for Sony KDL-32S5100

  • Page 1: Service Manual

    Support Belt Kits and added contents. Added contents for Screw Bag Assy. Replaced page 107. 9/2009 Updated Exploded View Section to remove LCD Panel specifi c information. Replaced page 81. Corrected model reference for KDL-32S5100 AC Power Cord. Replaced page 107. LCD DIGITAL COLOR TELEVISION 9-883-810-04...
  • Page 2 Self Diagnosis Supported model EX2R SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-32S5100 RM-YD028 US/CND KDL-32S5100 RM-YD028 MX/LATIN AMERICA KDL-40S5100 RM-YD028 US/CND KDL-40S5100 RM-YD028 MX/LATIN AMERICA KDL-46S5100 RM-YD028 US/CND KDL-46S5100 RM-YD028 MX/LATIN AMERICA DISPLAY POWER WIDE INPUT TOOLS KDL-46S5100...

  • Page 3: Table Of Contents

    1-5-1. KDL-32S5100 Only ..........15 BM3 Board Schematic Diagram (9 of 9) ......61 1-5-2. KDL-40S5100 Only ..........16 G2BE Board Schematic Diagram (KDL-32S5100 Only) ..63 1-5-3. KDL-46S5100 Only ..........16 HLR1 Board Schematic Diagram ......... 65 1-6. Loudspeaker, Under Bar, IR/LED Removal ......17 HSR Board Schematic Diagram ...........

  • Page 4: Specifications

    HDMI: Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p Power Consumption (W) Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits In Use (Max) 120W (KDL-32S5100 only) 200W (KDL-40S5100 only) AUDIO In Standby 245W (KDL-46S5100 only)
  • Page 5 75-ohm external terminal for RF inputs SU-WL500 Panel System LCD (Liquid Crystal Display) Panel Display Resolution (horizontal x vertical) 1,920 dots x 1,080 lines Screen Size (measured diagonally) ~ 31.5” (KDL-32S5100 only) ~ 40” (KDL-40S5100 only) ~ 46” (KDL-46S5100 only) KDL-32S5100/40S5100/46S5100...

  • Page 6: Warnings And Cautions - English

    Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi...

  • Page 7: Warnings And Cautions - French

    Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.

  • Page 8: Safety-Related Component Warning

    KDL-32S5100/40S5100/46S5100 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
  • Page 9 Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-32S5100/40S5100/46S5100...

  • Page 10: Safety Check-Out

    KDL-32S5100/40S5100/46S5100 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).

  • Page 11: Self-Diagnostic Function

    KDL-32S5100/40S5100/46S5100 Self Diagnosis SELF-DIAGNOSTIC FUNCTION Supported model The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference.
  • Page 12 LED Indicators Diagnostic Item Number of times Possible Location Description STANDBY lamp flashes Power Supply Board G2BE Board (KDL-32S5100 ONLY) Main Power 2 times IP1 Board (KDL-40S5100 ONLY) IP2 Board (KDL-46S5100 ONLY) BM3 (Main) Board Power Supply Board DC Alert1...

  • Page 13: Section 1: Disassembly

    KDL-32S5100/40S5100/46S5100 SECTION 1: DISASSEMBLY 1-1. REAR COVER REMOVAL Remove 15 screws from Rear Cover (KDL-32S5100 ONLY) Remove 18 screws from Rear Cover (KDL-40S5100 ONLY) Remove 20 screws from Rear Cover (KDL-46S5100 ONLY) Remove 1 screw from Side Jack position Remove 1 screw from Terminal position...

  • Page 14: Bm3 Board And Power Board Removal

    (KDL-46S5100 ONLY) Disconnect 5 connectors from IP1 Board (KDL-40S5100 ONLY) Remove 6 screws from IP1 Board (KDL-40S5100 ONLY) Disconnect 3 connectors from G2BE Board (KDL-32S5100 ONLY) Remove 6 screws from G2BE Board Side Jack Cover (KDL-32S5100 ONLY) Main Bracket SCREW,...

  • Page 15: Structural Parts Removal

    Table-Top Stand Assembly Under Cover Bottom Frame 1-5. STRUCTURAL PARTS REMOVAL 1-5-1. KDL-32S5100 ONLY Remove 1 screw from Main Bracket and Bezel 1 SCREW, Remove 2 screws from Spine (L) +BVTP 3X12 TYPE2 IT-3 Remove 2 screws from Spine (R)

  • Page 16: Kdl-40S5100 Only

    KDL-32S5100/40S5100/46S5100 1-5-2. KDL-40S5100 ONLY 1 SCREW, +BVTP 3X12 TYPE2 IT-3 2 SCREW, Remove 1 screw from Main Bracket and Bezel Main Bracket +PSW M4X8 Remove 4 screws from Spine (L) Spine (L) Remove 3 screws from IP1 Frame Remove 4 screws from Spine (R)

  • Page 17: Loudspeaker, Under Bar, Ir/Led Removal

    KDL-32S5100/40S5100/46S5100 1-6. LOUDSPEAKER, UNDER BAR, IR/LED REMOVAL Slide out both Speakers from Bezel Remove 1 screw from Under Bar Disconnect 1 connector from HLR1 Board and release from LED Guide Unhook and release LED Guide from Bezel Disconnect 1 connector from HSR Board and release from IR...

  • Page 18: Lcd Panel Removal

    Disconnect 1 connector from Inverter Board Detail Double Sided Tape Detail Double Sided Tape (KDL-32S5100 ONLY) Disconnect 2 connectors from Balancer Board (KDL-40/46S5100 ONLY) Carefully peel off Insulating Sheet from LCD Panel CAUTION: The LVDS cable can Only be installed one way.

  • Page 19: Inverter Board Removal (Kdl-32S5100 Only)

    KDL-32S5100/40S5100/46S5100 1-8. INVERTER BOARD REMOVAL (KDL-32S5100 ONLY) Remove 6 screws from Inverter Board Cover Slide out Inverter Boards from Light Sockets LCD Panel Balancer Board Cover KDL-32S5100/40S5100/46S5100...

  • Page 20: Wire Dressing

    KDL-32S5100/40S5100/46S5100 WIRE DRESSING KDL-32S5100 ONLY OVERALL ASSEMBLY NOTE: THE TAPE COLOR ON THE LVDS CONNECTOR IS TO HELP DETERMINE THE CORRECT CONNECTION PLACEMENT KDL-32S5100/40S5100/46S5100...
  • Page 21 KDL-32S5100/40S5100/46S5100 LEGEND KDL-32S5100 ONLY INSERT THE GASKET OVER THE BACK SIDE OF THE MAIN BRACKET KDL-32S5100/40S5100/46S5100...
  • Page 22 KDL-32S5100/40S5100/46S5100 LEGEND KDL-32S5100 ONLY o i t t n i o l l h t i LVDS Connector o l l KDL-32S5100/40S5100/46S5100...
  • Page 23 KDL-32S5100/40S5100/46S5100 LEGEND LEGEND LEGEND LEGEND LEGEND KDL-32S5100 ONLY Inverter cable n i l KDL-32S5100/40S5100/46S5100...
  • Page 24 KDL-32S5100/40S5100/46S5100 LEGEND KDL-32S5100 ONLY KDL-32S5100/40S5100/46S5100...
  • Page 25 KDL-32S5100/40S5100/46S5100 LEGEND KDL-32S5100 ONLY c t i s ’ c t i x i f n i l x i f d i l KDL-32S5100/40S5100/46S5100...
  • Page 26 KDL-32S5100/40S5100/46S5100 LEGEND KDL-32S5100 ONLY c t i o i t t ’ , e l e l i c t i l l a c t i o i t t n i o l l c t i KDL-32S5100/40S5100/46S5100...
  • Page 27 KDL-32S5100/40S5100/46S5100 LEGEND KDL-32S5100 ONLY c t i n i l n i l o i t t n i o l l BM3 TO CN3004 BM3 TO CN2000 KDL-32S5100/40S5100/46S5100...
  • Page 28 KDL-32S5100/40S5100/46S5100 LEGEND KDL-32S5100 ONLY G2 to BM3 KDL-32S5100/40S5100/46S5100...
  • Page 29 KDL-32S5100/40S5100/46S5100 LEGEND KDL-32S5100 ONLY AC Cord t i s KDL-32S5100/40S5100/46S5100...

  • Page 30: Kdl-40S5100 Only

    KDL-32S5100/40S5100/46S5100 KDL-40S5100 ONLY OVERALL ASSEMBLY NOTE: THE TAPE COLOR ON THE LVDS CONNECTOR IS TO HELP DETERMINE THE CORRECT CONNECTION PLACEMENT KDL-32S5100/40S5100/46S5100...
  • Page 31 KDL-32S5100/40S5100/46S5100 LEGEND KDL-40S5100 ONLY Symbol in dressing document INSERT THE GASKET OVER THE BACK SIDE OF THE MAIN BRACKET KDL-32S5100/40S5100/46S5100...
  • Page 32 KDL-32S5100/40S5100/46S5100 LEGEND KDL-40S5100 ONLY Symbol in dressing document l l i r i f NOTE: THE TAPE COLOR ON THE LVDS CONNECTOR IS TO HELP DETERMINE THE CORRECT CONNECTION PLACEMENT KDL-32S5100/40S5100/46S5100...
  • Page 33 KDL-32S5100/40S5100/46S5100 LEGEND KDL-40S5100 ONLY Symbol in dressing document n i l KDL-32S5100/40S5100/46S5100...
  • Page 34 KDL-32S5100/40S5100/46S5100 LEGEND KDL-40S5100 ONLY Symbol in dressing document c t i CN2000 o l l CN2000 n i l d i l CN2000 CN3004 KDL-32S5100/40S5100/46S5100...
  • Page 35 KDL-32S5100/40S5100/46S5100 LEGEND KDL-40S5100 ONLY Symbol in dressing document c t i o i t t ’ , e l e l i c t i l l a c t i c t i o l l KDL-32S5100/40S5100/46S5100...
  • Page 36 KDL-32S5100/40S5100/46S5100 LEGEND KDL-40S5100 ONLY Symbol in dressing document c t i n i l o i t t n i o l l KDL-32S5100/40S5100/46S5100...
  • Page 37 KDL-32S5100/40S5100/46S5100 LEGEND KDL-40S5100 ONLY Symbol in dressing document 1 n i n i l c i t n i l KDL-32S5100/40S5100/46S5100...
  • Page 38 KDL-32S5100/40S5100/46S5100 LEGEND KDL-40S5100 ONLY Symbol in dressing document t i s KDL-32S5100/40S5100/46S5100...

  • Page 39: Kdl-46S5100 Only

    KDL-32S5100/40S5100/46S5100 KDL-46S5100 ONLY OVERALL ASSEMBLY NOTE: THE TAPE COLOR ON THE LVDS CONNECTOR IS TO HELP DETERMINE THE CORRECT CONNECTION PLACEMENT KDL-32S5100/40S5100/46S5100...
  • Page 40 KDL-32S5100/40S5100/46S5100 LEGEND KDL-46S5100 ONLY Symbol in dressing document INSERT THE GASKET OVER THE BACK SIDE OF THE MAIN BRACKET KDL-32S5100/40S5100/46S5100...
  • Page 41 KDL-32S5100/40S5100/46S5100 LEGEND KDL-46S5100 ONLY Symbol in dressing document l l i r i f o i t t n i ����� o l l o l l KDL-32S5100/40S5100/46S5100...
  • Page 42 KDL-32S5100/40S5100/46S5100 LEGEND KDL-46S5100 ONLY Symbol in dressing document n i l ���������� �� ���������� ���������� �� ���������� KDL-32S5100/40S5100/46S5100...
  • Page 43 KDL-32S5100/40S5100/46S5100 LEGEND KDL-46S5100 ONLY Symbol in dressing document c t i �� ������� ����� �� ��� ������ ��� ������ ���� � � ������� ����� �� ���� ��� ����� �������� �������� x i f n i l x i f d i l o l l �...
  • Page 44 KDL-32S5100/40S5100/46S5100 LEGEND KDL-46S5100 ONLY Symbol in dressing document c t i o i t t ’ , e l e l i c t i l l a c t i n i l ���������� �� �������� ��������� ���������� �� ���� ����...
  • Page 45 KDL-32S5100/40S5100/46S5100 LEGEND KDL-46S5100 ONLY Symbol in dressing document c t i n i l n i l n i l KDL-32S5100/40S5100/46S5100...
  • Page 46 KDL-32S5100/40S5100/46S5100 LEGEND KDL-46S5100 ONLY Symbol in dressing document ��� �� ���������� ����� �� ���������� n i l KDL-32S5100/40S5100/46S5100...
  • Page 47 KDL-32S5100/40S5100/46S5100 LEGEND KDL-46S5100 ONLY Symbol in dressing document KDL-32S5100/40S5100/46S5100...

  • Page 48: Section 2: Service Adjustments

    KDL-32S5100/40S5100/46S5100 SECTION 2: SERVICE ADJUSTMENTS 2-1. VIEWING SERVICE ADJUSTMENT DATA logo displays momentarily, then the Service Mode list displays. There are no adjustments necessary for these models. All data has Service/ADC Auto Calibration been set for optimal viewing for our customers. The following sections are for informational purposes only.

  • Page 49: Resetting To Factory Defaults

    KDL-32S5100/40S5100/46S5100 2-2-2. RESETTING TO FACTORY DEFAULTS 1. After accessing service mode, press the button to highlight Factory Default, then press Service/ADC Auto Calibration Version: ER2.6-C121 DTT: S255.P033.S077 Model: 40S5100 Serial : 8000016 Power on Time: 00000H Diagnostic and Serial Update...

  • Page 50: Section 3: Diagrams

    KDL-32S5100/40S5100/46S5100 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION 3-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION All capacitors are in µF unless otherwise noted. pF : µµF 50WV or All voltages are in V. less are not indicated except for electrolytics and tantalums.
  • Page 51 KDL-32S5100/40S5100/46S5100 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector : FPRD NONFLAMMABLE CARBON : PP...

  • Page 52: Block Diagram

    KDL-32S5100/40S5100/46S5100 3-3. BLOCK DIAGRAM l a i e l l c i t KDL-32S5100/40S5100/46S5100...

  • Page 53: Schematics And Supporting Information

    KDL-32S5100/40S5100/46S5100 3-4. SCHEMATICS AND SUPPORTING INFORMATION BM3 BOARD SCHEMATIC DIAGRAM (1 OF 9) D3.3V CN1000 SPDIF SPDIF — C1038 0 . 1 Opt/Audio Output 1005 V2_IN_Y VD1006 R1054 R1100 C1054 2 . 2 k V2_IN_C 1/16W DIMMER 1/16W DIMMER R1038...

  • Page 54: Bm3 Board Schematic Diagram (2 Of 9)

    KDL-32S5100/40S5100/46S5100 BM3 BOARD SCHEMATIC DIAGRAM (2 OF 9) REG12V — AUDIO_9V R2392 MA2J1110GLS0 D2002 R2202 1/16W AU_LINEOUT CHIP IC2005 D2014 BA09FP-E2 MAZ8091GMLS0 2012 C2159 0 . 0 0 1 R2201 2 . 2 C2218 1005 CHIP C2095 C2098 C2100 0 . 1 0 .

  • Page 55: Bm3 Board Schematic Diagram (3 Of 9)

    KDL-32S5100/40S5100/46S5100 BM3 BOARD SCHEMATIC DIAGRAM (3 OF 9) — D3.3V R3029 1/16W CHIP JL3084 PINT RESET POWER_KEY REG12V 008:15F JL3059 KEY1 R3099 RB3000 R3051 MAIN-BU-ALERT C3054 5% 1/16W 1/16W DC_DET — CHIP CHIP R3089 R3090 R3092 6 . 8 k...

  • Page 56: Bm3 Board Schematic Diagram (4 Of 9)

    KDL-32S5100/40S5100/46S5100 BM3 BOARD SCHEMATIC DIAGRAM (4 OF 9) — PC BLOCK PC_IN_RED CL5107 PC_IN_GREEN PC_IN_RED CL5108 PC_IN_BLUE PC_IN_GREEN CL5109 PC_IN_BLUE PC_H_DET — R5105 R5107 R5110 R5200 F5101 D3.3V 0.5A 1/10W 1/10W 1/10W CHIP RN-CP RN-CP RN-CP 0.5% 0.5% 0.5% CL5102...

  • Page 57: Bm3 Board Schematic Diagram (5 Of 9)

    KDL-32S5100/40S5100/46S5100 BM3 BOARD SCHEMATIC DIAGRAM (5 OF 9) — C9159 0 . 0 1 1005 L9111 JL9123 PANEL_V C9160 — 0 . 0 1 1005 C9161 C9162 1608 50V JL7002 0 . 0 0 1 0 . 0 1 470p...

  • Page 58: Bm3 Board Schematic Diagram (6 Of 9)

    KDL-32S5100/40S5100/46S5100 BM3 BOARD SCHEMATIC DIAGRAM (6 OF 9) — C7291 C7292 L7200 0.39uH — C7293 0 . 0 0 1 AE21 FE_XTALIN AD21 FE_XTALOUT C7318 CL7211 D1.8V D1.8V_VDD AE23 FE_OSC_CLK 6.3V 0 . 1 C7324 C7323 FL7202 D1.1V AE24 FE_OSC_AVDD...

  • Page 59: Bm3 Board Schematic Diagram (7 Of 9)

    KDL-32S5100/40S5100/46S5100 BM3 BOARD SCHEMATIC DIAGRAM (7 OF 9) D1.8V JL7409 L7400 C7406 DDR2 (x16) — 0 . 1 1005 DDR2_1.8V HYB18TC1G160CF-2.5 IC7401 MEM_DQ0 DQA_0 MEM_DQ1 VDD1 DQA_1 MEM_DQ2 — DQA_2 MEM_DQ3 VSS1 DQA_3 MEM_A12 MEM_DQ4 VSSQ1 DQA_4 MEM_QS#1 MEM_QS#1 MEM_DQ5...

  • Page 60: Bm3 Board Schematic Diagram (8 Of 9)

    KDL-32S5100/40S5100/46S5100 BM3 BOARD SCHEMATIC DIAGRAM (8 OF 9) — — USB1.1 PORTA D3.3V_A1VDD — L7500 USB1.1_/OVRCUR JL7521 USB1.1VBUS VDDR4 1005 USB1.1N JL7522 USB1.1PA VDDR4 6.3V USB1.1P JL7523 VDDR4 USB1.1NA C9164 USB1.1GND JL7524 VDDR4 R7547 R7550 D3.3V_A1VDD 1/16W 1/16W 5V_USB CHIP...

  • Page 61: Bm3 Board Schematic Diagram (9 Of 9)

    KDL-32S5100/40S5100/46S5100 BM3 BOARD SCHEMATIC DIAGRAM (9 OF 9) — D1.8V_A2VDD D1.8V FL7603 — 2012 AB17 VI_PGND 0 . 1 6.3V C7811 AE11 D1.8V_A2VDD VI2_BYPASS C7812 AA11 VI2_AVDD 0 . 1 AB11 C7809 VI2_AVDD AC12 VI2_AVDD — AA12 VI2_AVSS C7655 VI2_AVSS...
  • Page 62 KDL-32S5100/40S5100/46S5100 [VIDEO/AUDIO I/O & POWER ON, AUDIO, CON/DC ALERT, HDMI/PC, POWER SUPPLY/LVDS, X243 PWR/GND/PWR DECOUPLING/XTAL, PLL/RESET/PERIPHERAL, DDR2/NAND FLASH/SERIAL FLASH, FLEXBUS/BOOT STRAP, DVI/ANALOG VIDEO OUT/AUDIO IF/TPS, USB 1.1, X243 FRONTEND/ADC/GPIOC/TUNER)] COMPONENT SIDE CONDUCTOR SIDE 1 - 8 7 9 - 2 3 9 - 1 1...

  • Page 63: G2Be Board Schematic Diagram (Kdl-32S5100 Only)

    KDL-32S5100/40S5100/46S5100 G2BE BOARD SCHEMATIC DIAGRAM (KDL-32S5100 ONLY) L6201 — R6114 D6201 C6112 R6120 CN601 C6518 C6202 C6203 D6106 C6106 Q6102 — F6101 D6103 FB6101 R6121 R6105 D6104 C6101 D6105 THP6101 VDR6101 R6201 R6202 R6206 C6519 C6201 C6104 R6203 — R6118...
  • Page 64 KDL-32S5100/40S5100/46S5100 G2BE G2BE [POWER] [POWER] COMPONENT SIDE (KDL-32S5100 ONLY) CONDUCTOR SIDE (KDL-32S5100 ONLY) R 6 4 1 6 C 6 2 0 2 — — C 6 4 0 3 L 6 4 0 2 R6415 C 6 4 0 5...

  • Page 65: Hlr1 Board Schematic Diagram

    KDL-32S5100/40S5100/46S5100 HLR1 BOARD SCHEMATIC DIAGRAM — CL308 CL307 STBY3.3V REC/US_STBY STBY_LED/HD_LED — ON_TIMER PWR/Reserve PICTURE_OFF CN301 CL301 CL302 JL303 CL306 — — Q301 Q302 Q303 Q306 UNR52A1G0LS0 UNR52A1G0LS0 UNR52A1G0LS0 UNR52A1G0LS0 — — PICTURE OFF[GREEN] POWER[GREEN] HD-INDICATER[GREEN] TIMER[RED&GREEN] — HLR1 —...
  • Page 66 KDL-32S5100/40S5100/46S5100 HLR1 [LED] COMPONENT SIDE — (THE COMPONENT SIDE HAS NO MOUNTED COMPONENTS) HLR1 [LED] CONDUCTOR SIDE C N 3 0 1 1 - 8 7 9 - 1 8 9 - 0 1 J R 3 0 2 Q 3 0 3...

  • Page 67: Hsr Board Schematic Diagram

    KDL-32S5100/40S5100/46S5100 HSR BOARD SCHEMATIC DIAGRAM S i r c s — JL408 CL403 SIRCS JL406 CL401 STBY3.3V R402 JL407 CL402 C402 1/16W 6.3V JL409 CL404 CHIP CHIP — 1/16W VD3.3V 2012 JL410 CL405 R401 BL_IN CN401 1005 220p C401 CN402 —...
  • Page 68 KDL-32S5100/40S5100/46S5100 [IR/SENSOR] COMPONENT SIDE — [IR/SENSOR] CONDUCTOR SIDE C N 4 0 1 JL410 JL409 C N 4 0 2 C405 JL407 JL406 JL408 — ( 1 7 3 0 6 8 0 1 1 ) R453 R454 R455 1 - 8 7 9 - 1 9 0 - 1 1 >...

  • Page 69: Ip1 Board Schematic Diagram (1 Of 2)

    KDL-32S5100/40S5100/46S5100 IP1 BOARD SCHEMATIC DIAGRAM (1 OF 2) (KDL-40S5100 ONLY) Mount Mecha A6001 263406611 D6000 R6501 1/10W RN-CP 2012 C6551 100p 250V R6500 L6501 0 . 4 7 165uH — 1/2W JL6500 GND_4 D6150 REG12V SBD-SG8SC4M L6151 REG12V Mount Mecha...

  • Page 70: Ip1 Board Schematic Diagram (2 Of 2)

    KDL-32S5100/40S5100/46S5100 IP1 BOARD SCHEMATIC DIAGRAM (2 OF 2) (KDL-40S5100 ONLY) PFC_OUT2 PFC_OUT L6600 100uH EY6600 EY6602 FB6600 FB6602 0.45uH 0.45uH — EY6601 EY6603 C6600 450V 12.5mH R6700 L6601 4 . 7 1/10W C6605 RN-CP JL6704 450V VCC_12V EY6604 C6701 PFC_GND...
  • Page 71 KDL-32S5100/40S5100/46S5100 [POWER] [POWER] COMPONENT SIDE (KDL-40S5100 ONLY) CONDUCTOR SIDE (KDL-40S5100 ONLY) C N 6 7 0 1 E T 6 7 0 1 R 6 7 0 9 E T 6 0 0 0 R 6 7 6 4 R 6 7 5 1...

  • Page 72: (Kdl-46S5100 Only)

    KDL-32S5100/40S5100/46S5100 IP2 BOARD SCHEMATIC DIAGRAM (1 OF 2) (KDL-46S5100 ONLY) SLAVE Mount Mecha A6001 263406611 D6000 R6561 1/10W RN-CP L6554 L6553 314uH C6568 C6570 R6576 314uH 470p 470p 6 . 8 — 12V @6.9A EY6560 R6500 0 . 4 7...

  • Page 73: (Kdl-46S5100 Only)

    KDL-32S5100/40S5100/46S5100 IP2 BOARD SCHEMATIC DIAGRAM (2 OF 2) (KDL-46S5100 ONLY) SIGN3712 PFC_OUT L6600 100uH EY6602 EY6612 FB6600 FB6602 C6600 0.45uH 0.45uH — 450V L6601 EY6603 EY6613 12.5mH R6700 4 . 7 1/10W RN-CP JL6704 VCC_12V C6605 EY6604 450V C6701 D6606...
  • Page 74 KDL-32S5100/40S5100/46S5100 [POWER] COMPONENT SIDE (KDL-46S5100 ONLY) A - 1 6 0 2 - 2 1 2 - A D I M M E R R 6 7 4 6 E T 6 0 0 2 B A C K _ L I G H T _ O N / O F F...
  • Page 75 KDL-32S5100/40S5100/46S5100 [POWER] CONDUCTOR SIDE (KDL-46S5100 ONLY) C N 6 1 5 4 D I M M E R B A C K _ L I G H T _ O N / O F F I N V _ E R R...

  • Page 76: Semiconductors

    KDL-32S5100/40S5100/46S5100 3-5. SEMICONDUCTORS – KDL-32S5100/40S5100/46S5100...

  • Page 77: Section 4: Exploded Views

    2-580-608-01 SCREW, +PSW M5X16 4-126-274-01 FRAME, VESA (M6) (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) For product protection and safety reasons, Sony strongly 4-124-402-01 COVER, UNDER (S) recommends that you use the screws provided with the TV. (KDL-32S5100 ONLY)

  • Page 78: Chassis

    See Appendix A: Encryption Key Components in the back of this manual. 4-2. CHASSIS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-628-01 SCREW, +BVST 3X6 KDL-46S5100 ONLY...

  • Page 79: Connectors (Kdl-32S5100 Only)

    See Appendix A: Encryption Key Components in the back of this manual. 4-3. CONNECTORS (KDL-32S5100 ONLY) (Check the Sony Electronics Service Information website for any additional service related issues for this model.) NOTE: The LVDS cable can only be installed one way.

  • Page 80: Connectors (Kdl-40S5100/46S5100 Only)

    See Appendix A: Encryption Key Components in the back of this manual. 4-4. CONNECTORS (KDL-40S5100/46S5100 ONLY) (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 2-580-628-01 SCREW, +BVST 3X6 NOTE: The LVDS cable can only be installed one way.

  • Page 81: Bezel Assembly And Lcd Panel

    PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] (Check the Sony Electronics Service Information website for any additional service related issues for this model.) X-2342-987-1 BEZEL ASSY (32) [202] LCD PANEL (32INCH FHD TFT) [210] 2-580-640-01...

  • Page 82: Screw Legend

    KDL-32S5100/40S5100/46S5100 4-6. SCREW LEGEND (Check the Sony Electronics Service Information website for any additional service related issues for this model.) DESCRIPTION REMARKS TOTAL KDL-32S5100 2-580-640-01 SCREW, +BVTP2 4X16 PNL-2 BOTTOM FRAME-2 UNDER BAR-1 RC-15 7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3...

  • Page 83: Section 5: Electrical Parts List

    1-162-927-11 CERAMIC CHIP 100pF C2095 1-100-916-11 CERAMIC CHIP 0.1μF A-1727-314-A BM3 BOARD, COMPLETE C2096 1-162-927-11 CERAMIC CHIP 100pF (KDL-32S5100 ONLY) C2097 1-100-916-11 CERAMIC CHIP 0.1μF A-1727-312-A BM3 BOARD, COMPLETE (KDL-40S5100 ONLY) C2098 1-100-916-11 CERAMIC CHIP 0.1μF A-1727-311-A BM3 BOARD, COMPLETE...
  • Page 84 KDL-32S5100/40S5100/46S5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C2300 1-112-065-11 CERAMIC CHIP 4.7μF C2243 1-164-230-11 CERAMIC CHIP 220pF C3000 1-100-905-11 CERAMIC CHIP 0.001μF 10% C2244 1-162-923-11 CERAMIC CHIP 47pF C3003 1-112-781-11 CERAMIC CHIP 1μF C2245...
  • Page 85 KDL-32S5100/40S5100/46S5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5500 1-114-331-11 CERAMIC CHIP 4.7μF C7049 1-100-055-11 CERAMIC CHIP 22μF C7200 1-114-520-11 CAP, CERAMIC 1MF X6S (1410) C5501 1-100-916-11 CERAMIC CHIP 0.1μF C7202 1-114-520-11 CAP, CERAMIC 1MF X6S (1410)
  • Page 86 KDL-32S5100/40S5100/46S5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7331 1-100-909-11 CERAMIC CHIP 10μF 6.3V C7627 1-100-909-11 CERAMIC CHIP 10μF 6.3V C7639 1-114-331-11 CERAMIC CHIP 4.7μF C7332 1-100-916-11 CERAMIC CHIP 0.1μF C7640 1-100-916-11 CERAMIC CHIP 0.1μF...
  • Page 87 KDL-32S5100/40S5100/46S5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 88 KDL-32S5100/40S5100/46S5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 89 KDL-32S5100/40S5100/46S5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES L7513 1-481-464-11 FERRITE 0μH Q3008 6-551-815-01 TRANSISTOR UNR52A1G0LS0 L7515 1-469-553-21 INDUCTOR 4.7μH Q3009 6-551-824-01 TRANSISTOR UNR51A5G0LS0 Q3010 6-551-364-01 TRANSISTOR DTC614TUT106 L7516 1-481-464-11 FERRITE 0μH L7517 1-481-464-11 FERRITE 0μH...
  • Page 90 KDL-32S5100/40S5100/46S5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R1053 1-218-989-11 METAL CHIP 1/16W R2202 1-218-965-11 METAL CHIP 1/16W R2204 1-218-977-11 METAL CHIP 100K 1/16W R1054 1-218-965-11 METAL CHIP 1/16W R2205 1-218-973-11 METAL CHIP 1/16W R1055...
  • Page 91 KDL-32S5100/40S5100/46S5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R2378 1-208-871-81 METAL CHIP 0.50% 1/16W R3014 1-218-990-81 SHORT CHIP R3015 1-218-965-11 METAL CHIP 1/16W R2379 1-208-871-81 METAL CHIP 0.50% 1/16W R3018 1-218-953-11 METAL CHIP 1/16W R2380...
  • Page 92 KDL-32S5100/40S5100/46S5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R3118 1-218-879-11 METAL CHIP 0.50% 1/10W R7040 1-218-990-81 SHORT CHIP R7041 1-208-715-11 METAL CHIP 0.50% 1/16W R3120 1-218-945-11 METAL CHIP 1/16W R7042 1-218-990-81 SHORT CHIP R3121 1-218-990-81...
  • Page 93 KDL-32S5100/40S5100/46S5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R7406 1-208-683-11 METAL CHIP 0.50% 1/16W R7662 1-218-945-11 METAL CHIP 1/16W R7663 1-208-695-11 METAL CHIP 3.3K 0.50% 1/16W R7411 1-218-938-11 METAL CHIP 1/16W R7953 1-218-965-11 METAL CHIP...
  • Page 94 VIBRATOR, CRYSTAL TUNER G2BE TU7600 8-597-686-00 TUNER, FSS BTF-CA431T VARISTOR 1-474-163-11 POWER UNIT (G2BE BOARD) (KDL-32S5100 ONLY) VD1000 1-802-078-11 VARISTOR (SMD) This board is manufactured by a 3rd party. VD1001 1-802-078-11 VARISTOR (SMD) Component level repair information is not available.
  • Page 95 KDL-32S5100/40S5100/46S5100 HLR1HSR IP1 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES HLR1 IC401 6-600-681-01 RS-770N IC402 6-600-680-01 PHOTO DIODE BH1690FVC-TR A-1650-550-A HLR1 BOARD, MOUNTED TRANSISTOR DIODE Q401 6-551-775-01 TRANSISTOR 2SA2122G0LS0 D301 6-502-294-01 DIODE SML-D13M8WT86S D302 6-502-196-01...
  • Page 96 KDL-32S5100/40S5100/46S5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C6123 1-114-325-11 CERAMIC CHIP 0.1μF C6552 1-114-747-11 FILM 2.2μF 450V C6575 1-114-329-11 CERAMIC CHIP 0.47μF C6124 1-114-868-11 CERAMIC CHIP 0.1μF C6576 1-112-241-21 ELECT 1000μF C6150 1-114-328-11 CERAMIC CHIP 0.047μF 10%...
  • Page 97 KDL-32S5100/40S5100/46S5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 98 KDL-32S5100/40S5100/46S5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 99 KDL-32S5100/40S5100/46S5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 100 KDL-32S5100/40S5100/46S5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only IP1 IP2 que par une piece portant le numero specifi e.
  • Page 101 KDL-32S5100/40S5100/46S5100 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C6106 1-114-323-11 CERAMIC CHIP 0.01μF C6531 1-162-919-11 CERAMIC CHIP 22pF C6108 1-114-325-11 CERAMIC CHIP 0.1μF C6532 1-162-919-11 CERAMIC CHIP 22pF C6550 1-112-744-61 MYLAR 1μF 450V C6110 1-112-481-11...
  • Page 102 KDL-32S5100/40S5100/46S5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 103 KDL-32S5100/40S5100/46S5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 104 KDL-32S5100/40S5100/46S5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 105 KDL-32S5100/40S5100/46S5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 106 KDL-32S5100/40S5100/46S5100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les remplacer mark are critical for safety. Replace only que par une piece portant le numero specifi e.
  • Page 107 BAG, PROTECTION 2-580-608-01 SCREW, +PSW M5X16 (KDL-46S5100 ONLY) (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) For product protection and safety reasons, Sony strongly 3-213-717-01 BAG, PROTECTION (STAND) recommends that you use the screws provided with the TV. (KDL-32S5100/40S5100 ONLY)

  • Page 108: Appendix A: Encryption Key Components

    MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modifi...
  • Page 109 In an effort to reduce the size of this pdf fi le the tiled schematics are not attached to this Service Manual. To receive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion@am.sony.com.

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